CN203368261U - Equipment for assembling magnetic steel of permanent magnet direct-driven wind power generator - Google Patents
Equipment for assembling magnetic steel of permanent magnet direct-driven wind power generator Download PDFInfo
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- CN203368261U CN203368261U CN 201320470529 CN201320470529U CN203368261U CN 203368261 U CN203368261 U CN 203368261U CN 201320470529 CN201320470529 CN 201320470529 CN 201320470529 U CN201320470529 U CN 201320470529U CN 203368261 U CN203368261 U CN 203368261U
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- magnet steel
- support
- permanent magnet
- push rod
- magnetic steel
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Abstract
The utility model provides equipment for assembling magnetic steel of a permanent magnet direct-driven wind power generator. The equipment consists of a support, a magnetic steel guide groove, a push rod mechanism, a pressing block assembly and a moving mechanism. The magnetic steel guide groove is formed by fixing two symmetrical positioning baffle plates and two symmetrical guide baffle plates on the support through screws, the push rod mechanism is fixed on the support through a screw, the pressing block assembly and the push rod mechanism are in buckling connection, and the moving mechanism is fixed on the support through a screw. The equipment for assembling magnetic steel of the permanent magnet direct-driven wind power generator has the following effects: 1. operation is simple, direct and stable, labor strength is low, and safety is good; 2. accidents that the magnetic steel is adsorbed by a magnetic yoke ring plate and is collided and broken due to vibration do not occur in a mounting process of the magnetic steel; 3. the operation range is small, and workers are not easy to fatigue; and 4. production efficiency is high.
Description
technical field
The utility model relates to a kind of wind-driven generator wherein parts device used, particularly a kind of device that assembles the permanent magnet direct-driving aerogenerator magnet steel of assembling.
background technology
Because megawatt-level permanent magnet direct-drive wind-driven generator rotating speed is low, therefore rotor diameter is large, iron core is long, number of poles is many, and the alinco assembled workload is very large, and the magnet steel volume of this type rotor magnetic pole is very large, the magnet steel trade mark is high, and the rear magnetic that magnetizes is extremely strong, therefore alinco assembled is a difficult problem always.Existing assembling mode commonly used is that by the magnet steel orientating box, the operator puts into orientating box by magnet steel, then with push rod, directly pushes and packs into.The deficiency that this kind of assembling mode in use exists is: 1, operating difficulties, labour intensity is large, installation effectiveness is low, because magnet steel is sent into to the yoke bottom of sealing, certainly will require push rod very long, cause whole device longer, so operate very difficult, and adopting push rod directly to push magnet steel, labour intensity is large, to operator's physical efficiency, requires high; In addition, because device is heavier, need lifting could load and unload and move, often install a magnetic pole and move and once need to lift once, make installation effectiveness very low; 2, easily go out security incident, because orientating box is without safeties, after magnet steel is put into, when near the yoke ring flat-plate, magnet steel is easily adsorbed by the yoke ring flat-plate, and magnet steel is fragile material, easily causes magnet steel security incident shatter and magnet steel folder operating personnel hand to occur.
summary of the invention
For overcoming in use above shortcomings of existing assembling permanent magnet direct-driving aerogenerator magnet steel mode, and a kind of device that assembles the permanent magnet direct-driving aerogenerator magnet steel is proposed, it can effectively solve that the alinco assembled process is dangerous, inconvenient operation, labour intensity is high, quality is difficult to ensure card a difficult problem, greatly promotes alinco assembled production efficiency.
Can realize the utility model purpose by following technical proposals, a kind of device that assembles the permanent magnet direct-driving aerogenerator magnet steel, is characterized in that, it is comprised of support, magnet steel gathering sill, transfer bar mechanism, press block set component and travel mechanism; The magnet steel gathering sill is bolted on support and is formed by the deflector apron of the positioning baffle of two symmetries and two symmetries; Transfer bar mechanism is bolted on support; The press block set component is connected with the transfer bar mechanism buckle; Travel mechanism is bolted on support.
Transfer bar mechanism is comprised of push rod, nut, fixed block, pushing block, briquetting, cylindrical pin with external thread; Nut-welding on push rod, pushing block on push rod other end card, and fixing by cylindrical pin with external thread, briquetting is connected with the pushing block buckle, fixed block is bolted on support.
Travel mechanism is comprised of bracing frame, bearing, roller, axle, post, top board, jack bolt, and roller housing is on bearing, and bearing is fixed by bolts on top board by axle, bracing frame, and post is set on top board, and is connected with support.
For preventing that magnet steel from being adsorbed by the yoke ring flat-plate in propelling, between the deflector apron of two symmetries of magnet steel gathering sill, be provided with bumper bar.
For preventing that support from tumbling, and the reaction force can carry push rod and advance the time, support is provided with assistant fixing mechanism, and it is comprised of C type card, cushion block and bolt.
For the benefit of magnet steel operation, magnet steel gathering sill bottom is provided with slides backing plate.
Effect of the present utility model is: 1, simple to operation stable, labour intensity is low, fail safe good, this is that this device is for the semi-mechanization operation, it is fixed on this device on rotor block by support, by external electronic or pneumatic impact spanner rotating push rod, can be by the stable assigned address of sending into of magnet steel, the workman is safety, reliable in operation, not there will be human injury's accident; In addition, also be provided with mobile device in this device, this has also greatly reduced workman's labour intensity; 2, magnet steel not there will be magnet steel to be adsorbed by the yoke ring flat-plate and magnet steel is collided shatter accident in installation process, this is to be provided with bumper bar in this device magnet steel gathering sill, and it can effectively prevent that magnet steel from being adsorbed by the yoke ring flat-plate and magnet steel is collided the generation of shatter accident; 3, adopt the briquetting combination, can reduce push rod and advance length, reduce the device height, make the operator easy to operate, job area is little, indefatigability; The briquetting combination adopts T-shaped negative and positive groove structure, makes briquetting lay, combine, decompose simple and convenient; Combine transition by briquetting, and it adopts electrician's plate material, in the time of effectively reducing assembling, to the impact of magnet steel, guarantee the magnet steel quality; 4, production efficiency is high, can improve 70% efficiency than prior art with this device mounting magnetic steel, and installs for convenience detach, mobile and adjust.
Below in conjunction with drawings and Examples, the utility model is further illustrated:
The accompanying drawing explanation
Accompanying drawing 2 is left view of the present utility model (amplification);
The main TV structure schematic diagram (amplification) that accompanying drawing 3 is travel mechanism in the utility model;
The plan structure schematic diagram (amplification) that accompanying drawing 4 is travel mechanism in the utility model;
The structural representation that accompanying drawing 5 is assistant fixing mechanism in the utility model.
Embodiment
Referring to accompanying drawing 1,2,3,4,5, a kind of device that assembles the permanent magnet direct-driving aerogenerator magnet steel, it mainly is comprised of support 1, magnet steel gathering sill 2, transfer bar mechanism 3, press block set component 4 and travel mechanism 5; Support 1 is bolted on rotor block 7; Magnet steel gathering sill 2 is bolted on support 1 and is formed by the deflector apron 22 of the positioning baffle 21 of two symmetries and two symmetries; Transfer bar mechanism 3 is bolted on support 1; Press block set component 4 is connected with transfer bar mechanism 3 buckles; Travel mechanism 5 is bolted on support 1.Transfer bar mechanism 3 is comprised of push rod 31, nut 32, fixed block 33, pushing block 34, cylindrical pin with external thread 35; Nut 32 is welded on an end of push rod 31, push rod 31 passes fixed block 33 and is connected with its spiral, realizes the traveling priority that moves forward and backward of push rod 31, and the other end of push rod 31 is connected with pushing block 34 buckles, and fixing by cylindrical pin with external thread 35, this makes pushing block 34 follow push rod 31 to move and do not rotate; Press block set component 4 is connected with pushing block 34 buckles, and press block set component 4 is comprised of the briquetting more than 2, and quantity is depending on advancing the degree of depth of magnet steel, and briquetting is provided with the screwed hole conveniently picked and placeed; Fixed block 33 is bolted on support 1.Travel mechanism 5 is comprised of bracing frame 51, bearing 52, roller 53, axle 54, post 55, top board 56, jack bolt 57; Roller 53 is enclosed within on bearing 52; Bearing 52 is fixed by bolts on top board 56 by axle 54, bracing frame 51, and post 55 is set on top board 56, and is connected with support 1.For preventing that magnet steel 8 from being adsorbed by the yoke ring flat-plate in propelling, between the deflector apron 22 of two symmetries of magnet steel gathering sill, be provided with bumper bar 23.For preventing that support 1 from tumbling, and the reaction force can carry push rod 31 and advance the time, support 1 is provided with assistant fixing mechanism 6, and it is comprised of C type card 61, cushion block 62 and bolt 63.For the benefit of magnet steel 8 operations, magnet steel gathering sill 2 bottoms are provided with slides backing plate 24.
The work flow of this device is: support 1 is bolted on rotor block 7, the C type card 61 of assistant fixing mechanism 6 blocks rotor block 7 at support 1 afterbody, tighten and withstand with bolt 63 again, for preventing unbalance stress, intermediate gaps cushioning cushion block 62, with the described device of this axial restraint, prevent that support 1 from tumbling, and the reaction force can carry push rod 31 and advance the time; Put into magnet steel 8 in magnet steel gathering sill 2, by external electronic or pneumatic impact spanner rotating push rod 31, push rod 31 promotes magnet steel 8 by pushing block 34 and press block set component 4 and moves ahead, unplug bumper bar 23 near the yoke ring flat-plate time, magnet steel 8 slowly is drawn onto on the yoke ring flat-plate, then by briquetting, magnet steel 8 is pressed into place; After installing a magnetic pole, lay down bracket fixing bolt and assistant fixing mechanism, utilize travel mechanism to slide into next magnetic pole rigging position and retighten.
Claims (6)
1. a device that assembles the permanent magnet direct-driving aerogenerator magnet steel, is characterized in that, it is comprised of support, magnet steel gathering sill, transfer bar mechanism, press block set component and travel mechanism; The magnet steel gathering sill is bolted on support and is formed by the deflector apron of the positioning baffle of two symmetries and two symmetries; Transfer bar mechanism is bolted on support; The press block set component is connected with the transfer bar mechanism buckle; Travel mechanism is bolted on support.
2. by the device of assembling permanent magnet direct-driving aerogenerator magnet steel claimed in claim 1, it is characterized in that, transfer bar mechanism is comprised of push rod, nut, fixed block, pushing block, briquetting, cylindrical pin with external thread; Nut-welding on push rod, pushing block on push rod other end card, and fixing by cylindrical pin with external thread, briquetting is connected with the pushing block buckle, fixed block is bolted on support.
3. press the device of assembling permanent magnet direct-driving aerogenerator magnet steel claimed in claim 1, it is characterized in that, travel mechanism is comprised of bracing frame, bearing, roller, axle, post, top board, jack bolt, roller housing is on bearing, bearing is fixed by bolts on top board by axle, bracing frame, post is set on top board, and is connected with support.
4. by the device of assembling permanent magnet direct-driving aerogenerator magnet steel claimed in claim 1, it is characterized in that, between the deflector apron of two symmetries of magnet steel gathering sill, be provided with bumper bar.
5. by the device of assembling permanent magnet direct-driving aerogenerator magnet steel claimed in claim 1, it is characterized in that, support is provided with assistant fixing mechanism, and it is comprised of C type card, cushion block and bolt.
6. by claim 1 or 2 or the device of 3 or 4 or 5 described assembling permanent magnet direct-driving aerogenerator magnet steel, it is characterized in that, magnet steel gathering sill bottom is provided with slides backing plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320470529 CN203368261U (en) | 2013-07-24 | 2013-07-24 | Equipment for assembling magnetic steel of permanent magnet direct-driven wind power generator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320470529 CN203368261U (en) | 2013-07-24 | 2013-07-24 | Equipment for assembling magnetic steel of permanent magnet direct-driven wind power generator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203368261U true CN203368261U (en) | 2013-12-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320470529 Expired - Fee Related CN203368261U (en) | 2013-07-24 | 2013-07-24 | Equipment for assembling magnetic steel of permanent magnet direct-driven wind power generator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203368261U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104410222A (en) * | 2014-12-23 | 2015-03-11 | 湘潭电机股份有限公司 | Magnetic pole assembling tool of external rotor motor |
| CN104993656A (en) * | 2015-07-20 | 2015-10-21 | 南车株洲电机有限公司 | Magnetic pole installing device for surface-mounted permanent magnet motor |
| CN106160363A (en) * | 2016-07-28 | 2016-11-23 | 威海银河风力发电有限公司 | A kind of wind-driven generator magnet steel fitting machine |
| CN106737412A (en) * | 2016-12-19 | 2017-05-31 | 南京磁谷科技有限公司 | A kind of frock installed suitable for magnetic suspension motor rotor mandrel and magnetic material |
| CN110445323A (en) * | 2019-07-31 | 2019-11-12 | 江苏中车电机有限公司 | Large-scale rotor of direct-drive permanent magnet wind driven generator makes overall process anti-deformation device |
-
2013
- 2013-07-24 CN CN 201320470529 patent/CN203368261U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104410222A (en) * | 2014-12-23 | 2015-03-11 | 湘潭电机股份有限公司 | Magnetic pole assembling tool of external rotor motor |
| CN104410222B (en) * | 2014-12-23 | 2017-03-15 | 湘潭电机股份有限公司 | A kind of external rotor electric machine pole assemblage frock |
| CN104993656A (en) * | 2015-07-20 | 2015-10-21 | 南车株洲电机有限公司 | Magnetic pole installing device for surface-mounted permanent magnet motor |
| CN104993656B (en) * | 2015-07-20 | 2019-03-08 | 南车株洲电机有限公司 | A kind of magnetic pole mounting device of surface-mounted permanent magnet machine |
| CN106160363A (en) * | 2016-07-28 | 2016-11-23 | 威海银河风力发电有限公司 | A kind of wind-driven generator magnet steel fitting machine |
| CN106737412A (en) * | 2016-12-19 | 2017-05-31 | 南京磁谷科技有限公司 | A kind of frock installed suitable for magnetic suspension motor rotor mandrel and magnetic material |
| CN110445323A (en) * | 2019-07-31 | 2019-11-12 | 江苏中车电机有限公司 | Large-scale rotor of direct-drive permanent magnet wind driven generator makes overall process anti-deformation device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131225 Termination date: 20140724 |
|
| EXPY | Termination of patent right or utility model |