CN203364616U - Feeding device for aluminum bar heating furnace - Google Patents
Feeding device for aluminum bar heating furnace Download PDFInfo
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- CN203364616U CN203364616U CN 201320286761 CN201320286761U CN203364616U CN 203364616 U CN203364616 U CN 203364616U CN 201320286761 CN201320286761 CN 201320286761 CN 201320286761 U CN201320286761 U CN 201320286761U CN 203364616 U CN203364616 U CN 203364616U
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 64
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 64
- 238000010438 heat treatment Methods 0.000 title claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 23
- 230000007246 mechanism Effects 0.000 claims abstract description 19
- 238000007599 discharging Methods 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000003028 elevating effect Effects 0.000 abstract description 4
- 239000004411 aluminium Substances 0.000 abstract 2
- 238000007664 blowing Methods 0.000 abstract 2
- 238000003756 stirring Methods 0.000 abstract 1
- 230000009471 action Effects 0.000 description 17
- 238000010586 diagram Methods 0.000 description 7
- 230000005484 gravity Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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Abstract
Description
【技术领域】【Technical field】
本发明涉及一种铝挤型材加工设备,更具体地说是一种铝棒加热炉用上料装置。The invention relates to an aluminum extruded profile processing equipment, more specifically to a feeding device for an aluminum rod heating furnace.
【背景技术】【Background technique】
目前常见的铝棒加热炉的加料口的位置都离地面具有一定的高度,传统的上料过程是由人工将铝棒抬到加热炉的炉口,或者采用电动葫芦或天车将铝棒吊至与炉口相当的高度而完成铝棒的上料过程。这种工作方式效率低,工人的劳动强度大,成本高,特别是存在很大的安全风险。At present, the position of the feeding port of the common aluminum rod heating furnace has a certain height from the ground. The traditional feeding process is to manually lift the aluminum rod to the furnace mouth, or use an electric hoist or crane to lift the aluminum rod. To the height equivalent to the furnace mouth to complete the feeding process of aluminum rods. This way of working is inefficient, the labor intensity of workers is high, and the cost is high, especially there is a great safety risk.
【发明内容】【Content of invention】
本发明要解决的技术问题是克服现有技术的不足,提供一种自动将进料支撑架上的物料垂直提升的铝棒加热炉用上料装置。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a feeding device for an aluminum rod heating furnace that automatically vertically lifts materials on a feeding support frame.
本发明为解决上述技术问题,采用以下技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:
一种铝棒加热炉用上料装置,其特征在于包括用于低位添放铝棒的进料支撑架,所述的进料支撑架一侧设有升降支撑架,所述的升降支撑架上设有竖向导轨,所述的竖向导轨上设有能沿所述的竖向导轨上下滑动的升降装置,所述的进料支撑架上设有倾斜落料槽,所述的倾斜落料槽的较低端设有由所述的升降装置下降到下限位置时拨动放料的放料机构,所述的升降支撑架上部设有接料平台,所述的升降支撑架上设有驱动所述的升降装置沿所述的竖向导轨升降的驱动装置。A feeding device for an aluminum rod heating furnace, which is characterized in that it includes a feeding support frame for adding aluminum rods at a low position, and one side of the feeding support frame is provided with a lifting support frame, and the lifting support frame is Vertical guide rails are provided, and the vertical guide rails are provided with lifting devices that can slide up and down along the vertical guide rails. The lower end of the tank is provided with a material discharging mechanism that is moved when the lifting device is lowered to the lower limit position, the upper part of the lifting support frame is provided with a material receiving platform, and the lifting support frame is provided with a drive The lifting device is a driving device for lifting along the vertical guide rail.
如上所述的一种铝棒加热炉用上料装置,其特征在于所述的放料机构包括设置在所述的倾斜落料槽较低端的挡板,所述的进料支撑架上通过拨板轴铰接有一端能伸入所述的倾斜落料槽内,另一端伸至所述的升降装置下方的落料拨叉,所述的落料拨叉伸入所述的倾斜落料槽内的一端与所述的进料支撑架之间设有将落料拨叉保持回拉出所述的倾斜落料槽的弹性部件。A charging device for an aluminum rod heating furnace as described above is characterized in that the discharging mechanism includes a baffle plate arranged at the lower end of the inclined blanking trough, and the feeding support frame is passed through a dial One end of the hinged plate shaft can extend into the inclined blanking chute, and the other end extends to the blanking fork below the lifting device, and the blanking fork extends into the inclined blanking chute An elastic member is provided between one end of and the feeding support frame to hold the blanking shift fork and pull it out of the inclined blanking chute.
如上所述的一种铝棒加热炉用上料装置,其特征在于所述的落料拨叉为L形,伸入所述的倾斜落料槽的一端设有圆弧倒角,伸至所述的升降装置下方的一端设有碰撞块。The above-mentioned feeding device for aluminum rod heating furnace is characterized in that the blanking shift fork is L-shaped, and one end extending into the inclined blanking chute is provided with a circular arc chamfer, extending to the One end below the lifting device is provided with a collision block.
如上所述的一种铝棒加热炉用上料装置,其特征在于所述的放料机构包括设置在所述的倾斜落料槽较低端的挡板,所述的进料支撑架上通过拨板轴铰接有一端能伸入所述的倾斜落料槽内的落料拨叉,所述的落料拨叉上铰接有通过伸缩驱动所述的落料拨叉转动的气缸,所述的气缸另一端铰接在所述的进料支撑架上。A charging device for an aluminum rod heating furnace as described above is characterized in that the discharging mechanism includes a baffle plate arranged at the lower end of the inclined blanking trough, and the feeding support frame is passed through a dial The plate shaft is hinged with a blanking fork whose end can extend into the inclined blanking trough, and the blanking fork is hinged with a cylinder that drives the rotation of the blanking fork through telescopic drive, and the cylinder The other end is hinged on the feed support frame.
如上所述的一种铝棒加热炉用上料装置,其特征在于所述的落料拨叉包括弧形的拨片和与所述气缸的气缸杆铰接的支板,所述的拨片伸入所述倾斜落料槽的一端设有匹配铝棒的圆周弧面的圆弧凹槽,所述挡板靠近所述的拨片一侧上部设有圆弧倒角。A charging device for an aluminum rod heating furnace as described above is characterized in that the blanking fork includes an arc-shaped paddle and a support plate hinged with the cylinder rod of the cylinder, and the paddle extends One end of the inclined blanking trough is provided with an arc groove matching the circumferential arc surface of the aluminum rod, and the upper part of the baffle near the plectrum is provided with an arc chamfer.
如上所述的一种铝棒加热炉用上料装置,其特征在于所述的升降装置包括安装在所述的竖向导轨上沿其上下滑动的升降滑块,所述的升降滑块上侧铰接有送料板,所述的送料板向所述的进料支撑架一侧与所述的升降滑块之间设有复位弹性部件,所述的送料板向所述的接料平台一侧设有当所述的升降装置上升到上限位置时触碰所述的接料平台底部的触碰部。The above-mentioned feeding device for aluminum rod heating furnace is characterized in that the lifting device includes a lifting slider installed on the vertical guide rail and sliding up and down along it, and the upper side of the lifting slider is A feeding plate is hinged, and the feeding plate is provided with a reset elastic part between the side of the feeding support frame and the lifting slider, and the feeding plate is provided on the side of the receiving platform. There is a contact part that touches the bottom of the material receiving platform when the lifting device rises to the upper limit position.
如上所述的一种铝棒加热炉用上料装置,其特征在于所述的送料板中部上方设有V形凹槽。The above-mentioned feeding device for aluminum rod heating furnace is characterized in that a V-shaped groove is arranged above the middle part of the feeding plate.
如上所述的一种铝棒加热炉用上料装置,其特征在于所述的驱动装置为固定设置在所述的升降支撑架上的气缸。The above-mentioned feeding device for an aluminum rod heating furnace is characterized in that the driving device is a cylinder fixed on the lifting support frame.
如上所述的一种铝棒加热炉用上料装置,其特征在于所述的挡板为顶点向上的V形,所述的挡板上设有与设在所述的落料拨叉上的拨片相对应的开口槽。The above-mentioned feeding device for aluminum rod heating furnace is characterized in that the baffle plate is V-shaped with the apex facing upwards, and the baffle plate is provided with a Open slots corresponding to the picks.
如上所述的一种铝棒加热炉用上料装置,其特征在于所述的升降滑块上设有限制所述的送料板复位位置的限位支杆。The above-mentioned feeding device for aluminum rod heating furnace is characterized in that the lifting slider is provided with a limit rod for limiting the reset position of the feeding plate.
与现有技术相比,本发明有如下优点:Compared with prior art, the present invention has following advantage:
1、本发明设有自动放料机构,升降装置,实现物料自动转移提升,实现了自动化,节省了人力,提高了生产效率;1. The present invention is equipped with an automatic feeding mechanism and a lifting device to realize automatic transfer and lifting of materials, realize automation, save manpower, and improve production efficiency;
2、本发明结构简单,成本低,节省能源,使用方便,适用于流水线自动化生产。2. The invention has the advantages of simple structure, low cost, energy saving, convenient use, and is suitable for automatic production of assembly lines.
3、本发明放料机构可以实现在进料支撑架的倾斜落料槽内放置两层或多层铝棒,放料机构从最底层拨出铝棒,上层铝棒在重力作用下自动滚动到底层。3. The feeding mechanism of the present invention can place two or more layers of aluminum rods in the inclined blanking trough of the feeding support frame. The feeding mechanism pulls out the aluminum rods from the bottom layer, and the upper layer of aluminum rods automatically rolls to the bottom under the action of gravity. bottom layer.
【附图说明】【Description of drawings】
图1是本发明实施例1结构立体图;Fig. 1 is a structural perspective view of
图2是本发明实施例1放料机构组装示意图之一;Fig. 2 is one of the assembly diagrams of the discharging mechanism in
图3是本发明实施例1放料机构组装示意图之二;Fig. 3 is the second assembly schematic diagram of the discharging mechanism in
图4是本发明实施例1落料拨叉结构示意图;Fig. 4 is a schematic structural diagram of a blanking shift fork in
图5是本发明升降装置组装示意图;Fig. 5 is a schematic diagram of the assembly of the lifting device of the present invention;
图6是本发明竖向导轨示意图;Fig. 6 is a schematic diagram of the vertical guide rail of the present invention;
图7是本发明实施例2放料机构立体图;Fig. 7 is a perspective view of the discharging mechanism of
图8是本发明实施例2落料拨叉结构示意图;Fig. 8 is a schematic structural diagram of a blanking shift fork in
图9是本发明实施例2放料机构工作示意图。Fig. 9 is a working diagram of the discharging mechanism in
【具体实施方式】【Detailed ways】
下面结合附图对本发明进行详细描述:The present invention is described in detail below in conjunction with accompanying drawing:
实施例1:如图1至6所示,一种铝棒加热炉用上料装置,包括用于低位添放铝棒的进料支撑架1,所述的进料支撑架1一侧设有升降支撑架2,所述的升降支撑架2上设有竖向导轨7,所述的竖向导轨7上设有能沿所述的竖向导轨7上下滑动的升降装置6,所述的进料支撑架1上设有倾斜落料槽11,所述的倾斜落料槽11的较低端设有由所述的升降装置6下降到下限位置时拨动放料的放料机构3,所述的升降支撑架2上部设有接料平台21,所述的升降支撑架2上设有驱动所述的升降装置6沿所述的竖向导轨7升降的驱动装置5。Embodiment 1: As shown in Figures 1 to 6, a feeding device for an aluminum rod heating furnace includes a
所述的放料机构3包括设置在所述的倾斜落料槽11较低端的挡板12,所述的进料支撑架1上通过拨板轴33铰接有一端能伸入所述的倾斜落料槽11内,另一端伸至所述的升降装置6下方的落料拨叉32,所述的落料拨叉32伸入所述的倾斜落料槽11内的一端与所述的进料支撑架1之间设有将落料拨叉32保持回拉出所述的倾斜落料槽11的弹性部件31。The discharge mechanism 3 includes a
所述的落料拨叉32为L形,伸入所述的倾斜落料槽11的一端设有圆弧倒角,伸至所述的升降装置6下方的一端设有碰撞块322。The
所述的升降装置6包括安装在所述的竖向导轨7上沿其上下滑动的升降滑块601,所述的升降滑块601上侧铰接有送料板602,所述的送料板602向所述的进料支撑架1一侧与所述的升降滑块601之间设有复位弹性部件603,所述的送料板602向所述的接料平台21一侧设有当所述的升降装置6上升到上限位置时触碰所述的接料平台21底部的触碰部622。The lifting device 6 includes a
所述的送料板602中部上方设有V形凹槽621。该凹槽可以将铝棒盛放在内,并且保证铝棒不会滚出。A V-
所述的驱动装置5为固定设置在所述的升降支撑架2上的气缸。The
所述的挡板(12)为顶点向上的V形,所述的挡板12上设有与设在所述的落料拨叉32上的拨片323相对应的开口槽121。The baffle ( 12 ) is V-shaped with an upward apex, and the
所述的升降滑块601上设有限制所述的送料板602复位位置的限位支杆605,限定送料板的复位位置。The
实施例2:图7至图8所示,与实施例1的区别:所述的放料机构3包括设置在所述的倾斜落料槽11较低端的挡板12,所述的进料支撑架1上通过拨板轴33铰接有一端能伸入所述的倾斜落料槽11内的落料拨叉32,所述的落料拨叉32上铰接有通过伸缩驱动所述的落料拨叉32转动的气缸34,所述的气缸34另一端铰接在所述的进料支撑架上1。Embodiment 2: As shown in Figures 7 to 8, the difference from Embodiment 1: the discharge mechanism 3 includes a
所述的落料拨叉32包括弧形的拨片323和与所述气缸34的气缸杆铰接的支板35,所述的拨片323伸入所述倾斜落料槽11的一端设有匹配铝棒的圆周弧面的圆弧凹槽324,所述挡板12靠近所述的拨片323一侧上部设有圆弧倒角。放料机构可以实现在进料支撑架的倾斜落料槽内放置两层或多层铝棒,放料机构从最底层拨出铝棒,上层铝棒在重力作用下自动滚动到底层。The
本发明还设有控制系统集中控制驱动装置5,完成升降装置6的升降。The present invention is also provided with a control system to centrally control the
本发明工作原理:The working principle of the present invention:
实施例1的原理:首先将铝棒放入倾斜落料槽11内,铝棒在重力作用下顺着倾斜落料槽11滚到靠近挡板12的空位处被挡板12挡住,升降装置6的弹性部件603处于收缩状态,送料板602在弹性部件603的作用下以平衡状态顶靠在限位支杆605上,控制系统控制驱动装置5工作,升降装置6在驱动装置5气缸的作用下沿着竖向导轨7下降,升降装置6的升降滑块601下降碰到碰撞块322,随着升降滑块601继续向下碰压碰撞块322,与进料支撑架1铰接的落料拨叉32就绕着拨板轴33转动,此时弹性部件31伸长,并且落料拨叉32上的拨片323在转动的过程中,伸入倾斜落料槽11内并从挡板12的开口槽121伸出,拨弹被挡板12挡住的铝棒,铝棒翻过挡板12,从倾斜落料槽11滚到送料板602的V形凹槽621中,此时,控制系统发出信号控制气缸工作,升降装置6在气缸的作用下开始上升,升降装置6上的升降滑块601离开落料拨叉32上的碰撞块322,弹性部件31收缩,落料拨叉32在弹性部件31的作用下绕拨板轴33转动复位,拨片323从倾斜落料槽11中缩回复位,进料支撑架1上的铝棒在重力作用下顺着倾斜落料槽11滚到靠近挡板12的空位处被挡板12挡住,与此同时,盛放铝棒的升降装置6处于垂直上升的状态。当升降装置6继续上升过程中,送料板602上的触碰部622最先碰到升降支撑架2上的接料平台21的底部,触碰部622碰到接料平台21底部后,升降装置6在驱动装置5的作用下继续上升,这时,弹性部件603伸长,与升降滑块601铰接的送料板602转动,当升降装置6上升到上限位置时,送料板602处于倾斜状态并与接料平台21相接,此时铝棒从送料板602中滚到接料平台21上,由设置在升降支撑架上的机械手从接料平台上抓去铝棒装入铝棒加热炉内,接着控制系统控制驱动装置5气缸动作,升降装置6开始下降运动,弹性部件603收缩,送料板602在弹性部件603的作用下再次复位顶靠在限位支杆605上,完成一次物料的上料周期。重复以上步骤可实现连续性自动化生产。The principle of embodiment 1: first put the aluminum rod into the
实施例2的原理:首先将铝棒放入倾斜落料槽11内,铝棒在重力作用下顺着倾斜落料槽11滚到靠近挡板12的空位处被挡板12挡住,升降装置6的弹性部件603处于收缩状态,送料板602在弹性部件603的作用下以平衡状态顶靠在限位支杆605上,控制系统控制驱动装置5工作,升降装置6在驱动装置5气缸的作用下沿着竖向导轨7下降,升降装置6下降到下限位时,控制系统控制气缸34工作,气缸34的气缸杆缩回拉动落料拨叉(32)上的支板(35),与进料支撑架1铰接的落料拨叉32就绕着拨板轴33转动,此时落料拨叉32上的拨片323在转动的过程中,伸入倾斜落料槽11内,拨片323端部的圆弧凹槽324与铝棒圆周面接触,当落料拨叉(32)继续转动,拨片(323)就拨弹被挡板12挡住的铝棒,铝棒翻上挡板12,从挡板12上滚到送料板602的V形凹槽621中,此时,控制系统发出信号控制驱动装置5气缸工作,升降装置6在驱动装置5的作用下开始上升,这时,控制系统控制气缸34工作,气缸34的气缸杆伸出,落料拨叉323绕拨板轴33转动复位,拨片323从倾斜落料槽11中缩回复位,进料支撑架1上的铝棒在重力作用下顺着倾斜落料槽11滚到靠近挡板12的空位处被挡板12挡住,与此同时,盛放铝棒的升降装置6处于垂直上升的状态。当升降装置6继续上升过程中,送料板602上的触碰部622最先碰到升降支撑架2上的接料平台21的底部,触碰部622碰到接料平台21底部后,升降装置6在驱动装置5的作用下继续上升,这时,弹性部件603伸长,与升降滑块601铰接的送料板602转动,当升降装置6上升到上限位置时,送料板602处于倾斜状态并与接料平台21相接,此时铝棒从送料板602中滚到接料平台21上,由设置在升降支撑架上的机械手从接料平台上抓去铝棒装入铝棒加热炉内,接着控制系统控制驱动装置5气缸动作,升降装置6开始下降运动,弹性部件603收缩,送料板602在弹性部件603的作用下再次复位顶靠在限位支杆605上,完成一次物料的上料周期。The principle of embodiment 2: first put the aluminum rod into the inclined blanking
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103256817A (en) * | 2013-05-23 | 2013-08-21 | 中山市意利克机械设备有限公司 | Feeding device for aluminum bar heating furnace |
| CN103983114A (en) * | 2014-05-19 | 2014-08-13 | 北京科技大学 | Fast feeding and blanking equipment for multi-layer box type heating furnace |
| CN104457278A (en) * | 2014-10-31 | 2015-03-25 | 湖州宏鑫铝业有限公司 | Aluminum bar feeding device |
| CN106123573A (en) * | 2016-07-20 | 2016-11-16 | 芜湖东旭光电科技有限公司 | Siliconit erecting device |
| CN107782154A (en) * | 2017-10-18 | 2018-03-09 | 铜陵市业永兴工贸有限责任公司 | A kind of copper powder feeding device |
| CN111678140A (en) * | 2020-06-22 | 2020-09-18 | 周丹 | Magnetization pyrolysis oven |
| CN111704073A (en) * | 2020-06-24 | 2020-09-25 | 滁州明诺机械有限公司 | Aluminum bar discharging and conveying power transmission system |
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2013
- 2013-05-23 CN CN 201320286761 patent/CN203364616U/en not_active Expired - Lifetime
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103256817A (en) * | 2013-05-23 | 2013-08-21 | 中山市意利克机械设备有限公司 | Feeding device for aluminum bar heating furnace |
| CN103983114A (en) * | 2014-05-19 | 2014-08-13 | 北京科技大学 | Fast feeding and blanking equipment for multi-layer box type heating furnace |
| CN103983114B (en) * | 2014-05-19 | 2015-12-16 | 北京科技大学 | A kind of quick loading and unloading equipment of multiple-layer box type heating furnace |
| CN104457278A (en) * | 2014-10-31 | 2015-03-25 | 湖州宏鑫铝业有限公司 | Aluminum bar feeding device |
| CN106123573A (en) * | 2016-07-20 | 2016-11-16 | 芜湖东旭光电科技有限公司 | Siliconit erecting device |
| CN106123573B (en) * | 2016-07-20 | 2018-07-27 | 芜湖东旭光电科技有限公司 | Elema mounting device |
| CN107782154A (en) * | 2017-10-18 | 2018-03-09 | 铜陵市业永兴工贸有限责任公司 | A kind of copper powder feeding device |
| CN111678140A (en) * | 2020-06-22 | 2020-09-18 | 周丹 | Magnetization pyrolysis oven |
| CN111678140B (en) * | 2020-06-22 | 2023-07-04 | 上海艾尔天合环境科技有限公司 | A magnetization pyrolysis oven for refuse treatment |
| CN111704073A (en) * | 2020-06-24 | 2020-09-25 | 滁州明诺机械有限公司 | Aluminum bar discharging and conveying power transmission system |
| CN111704073B (en) * | 2020-06-24 | 2021-09-14 | 四川华玉铝业有限公司 | Aluminum bar discharging and conveying power transmission system |
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