CN203343374U - Automatic control device for preheating of cold mold of core manufacturing machine - Google Patents
Automatic control device for preheating of cold mold of core manufacturing machine Download PDFInfo
- Publication number
- CN203343374U CN203343374U CN 201320380281 CN201320380281U CN203343374U CN 203343374 U CN203343374 U CN 203343374U CN 201320380281 CN201320380281 CN 201320380281 CN 201320380281 U CN201320380281 U CN 201320380281U CN 203343374 U CN203343374 U CN 203343374U
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- Prior art keywords
- making machine
- core
- manufacturing machine
- core making
- core manufacturing
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- 238000004519 manufacturing process Methods 0.000 title abstract description 13
- 238000007664 blowing Methods 0.000 claims description 15
- 238000010438 heat treatment Methods 0.000 abstract description 7
- 239000004576 sand Substances 0.000 abstract description 6
- 239000002699 waste material Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 7
- 238000005266 casting Methods 0.000 description 4
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000007528 sand casting Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 229910001208 Crucible steel Inorganic materials 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000005058 metal casting Methods 0.000 description 1
- 239000003110 molding sand Substances 0.000 description 1
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- Casting Devices For Molds (AREA)
Abstract
The utility model discloses an automatic control device for preheating of a cold mold of a core manufacturing machine. The automatic control device comprises a PLC (Programmable Logic Controller), an input and display device and a heating device, and is characterized in that the heating device comprises an air heater and an air blow pipeline, wherein the air blow pipeline is connected to an air blow hood of the core manufacturing machine; the PLC is electrically connected with a main circuit of the core manufacturing machine, a core manufacturing machine operation control circuit and a heating device control circuit. According to the automatic control device, the core manufacturing machine is controlled by the PLC, so that a core box and the air blow hood are kept in a sealed state, and the core box is preheated by the heating device, thereby realizing the automatic control over the preheating of the cold mold of the core manufacturing machine, improving the production efficiency, reducing the operation waste rate, improving the stability and the sand mold quality and reducing the tail gas production.
Description
Technical field
The utility model relates to a kind of control of metal casting machine, is specifically related to a kind of automaton that core making machine is carried out to cold mould preheating.
Background technology
Sand casting is to become the casting method of casting mold with the molding sand consolidation, is widely used in the production of cast iron and steel-casting.Wherein, the manufacture of core is one important operation in sand casting.Core is generally to prepare realization by core making machine by core box.In prior art, cold-box process does not need heating usually, adopts as triethylamine as curing agent.But temperature is influential to sand core strength.For example, " casting " magazine 11 phases in 1994, in " impact on the cold-box process sand core strength of roughing sand temperature and air humidity " literary composition, analyzed the impact of roughing sand temperature, thought, " for example, in order to guarantee the core steady quality; the roughing sand temperature should be controlled to certain limit; 21～27 ℃ ..., when catalysis system can only make catalyst atomization and can not gasify, the roughing sand temperature should be controlled at higher than 27 ℃ ".
Inventor's discovery, not only the roughing sand temperature is influential to the core quality, and the temperature of core box is also influential.Under cold machine state, the core box temperature is low, directly carries out the coremaking operation, easily cause core loose, solidify complete, tail gas is many, not environmental protection; In addition, easily cause core loose, make made core produce a large amount of useless cores, cause production cost to improve.
Therefore, provide a kind of device of controlling the cold mould preheating of core making machine, have great significance to addressing the above problem.
Summary of the invention
Goal of the invention of the present utility model is to provide the automaton of the cold mould preheating of a kind of core making machine, core making machine is controlled automatically to the problem of work influence product quality under the cold machine state of core making machine in the solution prior art.
To achieve the above object of the invention, the technical solution adopted in the utility model is: the automaton of the cold mould preheating of a kind of core making machine, comprise PLC controller, input and display unit, heater, described heater comprises air heater, air blowing pipeline, described air blowing pipeline is connected to the air blowing shield of core making machine, and described PLC controller is electrically connected to core making machine main circuit, core making machine running control circuit and heater control circuit.
In technique scheme, set the cold mould preheating mode of core making machine by input and display unit, the PLC controller is carried out corresponding control program, mutual by with core making machine main circuit and core making machine running control circuit, control appliance makes core box and air blowing shield in sealing state, control heater by the heater control circuit and start heating blow out air, the hot-air after the air heater heating in heater enters in core box through air blowing pipeline, air blowing shield, and core box is preheated.Stop preheating mode after reaching setting-up time, by the PLC controller, control and enter normal production status.
In technique scheme, described air heater is provided with temperature control equipment.
Described input and display unit are HMI equipment.
Further technical scheme, described PLC controller forms the MPI network through MPI interface and core making machine main circuit, core making machine running control circuit and heater control circuit.Can realize better the communication between each circuit thus.
Because technique scheme is used, the utility model compared with prior art has following advantages:
1. the utility model is controlled core making machine by the PLC controller, makes core box and air blowing shield in sealing state, by heater, core box is carried out to preheating, thereby has realized that the cold mould preheating of core making machine controls automatically.
2. the utility model can be communicated with work with the core making machine control circuit, realizes start one key operation, easy to use, and the problem that can avoid operator's violation operation to bring.
3. carry out cold mould preheating by the core box to core making machine, can enhance productivity, reduce operation waste rate, improve stability and sand-mould quality, reduce tail gas and produce.
The accompanying drawing explanation
Fig. 1 is that the circuit of the utility model embodiment mono-connects schematic block diagram;
Fig. 2 is heater syndeton schematic diagram in embodiment mono-.
Wherein: 1, air heater; 2, air blowing pipeline; 3, air blowing shield; 4, air inlet; 5, core box.
The specific embodiment
Below in conjunction with drawings and Examples, the utility model is further described:
Embodiment mono-: shown in Figure 1, the automaton of the cold mould preheating of a kind of core making machine, comprise PLC controller, input and display unit, heater, described input and display unit are HMI equipment, and described PLC controller forms the MPI network through MPI interface and core making machine main circuit, core making machine running control circuit and heater control circuit.
Shown in accompanying drawing 2, in the present embodiment, described heater comprises air heater 1, air blowing pipeline 2, and described air blowing pipeline 2 is connected to the air inlet 4 of core making machine air blowing shield 3, under preheat mode, to the inner die cavity of core box 5, blows and heats.
Control method is to set the cold mould preheating mode of core making machine and preheating cycle by HMI equipment, and the PLC controller is carried out corresponding control program, and a key starts, while automatically moving and prompt facility at hanker in advance/equipment in idle loop.When setting cycle reaches, equipment is out of service, waits for that operating personnel confirm.
Claims (4)
1. the automaton of the cold mould preheating of core making machine, comprise PLC controller, input and display unit, heater, it is characterized in that: described heater comprises air heater, air blowing pipeline, described air blowing pipeline is connected to the air blowing shield of core making machine, and described PLC controller is electrically connected to core making machine main circuit, core making machine running control circuit and heater control circuit.
2. the automaton of the cold mould preheating of core making machine according to claim 1, it is characterized in that: described air heater is provided with temperature control equipment.
3. the automaton of the cold mould preheating of core making machine according to claim 1, it is characterized in that: described input and display unit are HMI equipment.
4. the automaton of the cold mould preheating of core making machine according to claim 1 is characterized in that: described PLC controller forms the MPI network through MPI interface and core making machine main circuit, core making machine running control circuit and heater control circuit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320380281 CN203343374U (en) | 2013-06-28 | 2013-06-28 | Automatic control device for preheating of cold mold of core manufacturing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320380281 CN203343374U (en) | 2013-06-28 | 2013-06-28 | Automatic control device for preheating of cold mold of core manufacturing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203343374U true CN203343374U (en) | 2013-12-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320380281 Expired - Lifetime CN203343374U (en) | 2013-06-28 | 2013-06-28 | Automatic control device for preheating of cold mold of core manufacturing machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN203343374U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110142381A (en) * | 2019-07-01 | 2019-08-20 | 王伟军 | A kind of core making machine |
| CN111014578A (en) * | 2019-12-31 | 2020-04-17 | 广西玉柴机器股份有限公司 | A cold box blowing system with thick and large sand core |
| WO2020077519A1 (en) * | 2018-10-16 | 2020-04-23 | 苏州明志科技有限公司 | Air blowing cover, core preparation apparatus and air blowing method |
| CN112496275A (en) * | 2020-04-27 | 2021-03-16 | 苏州明志科技股份有限公司 | Super-efficient air heating system and core making machine |
-
2013
- 2013-06-28 CN CN 201320380281 patent/CN203343374U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020077519A1 (en) * | 2018-10-16 | 2020-04-23 | 苏州明志科技有限公司 | Air blowing cover, core preparation apparatus and air blowing method |
| CN110142381A (en) * | 2019-07-01 | 2019-08-20 | 王伟军 | A kind of core making machine |
| CN111014578A (en) * | 2019-12-31 | 2020-04-17 | 广西玉柴机器股份有限公司 | A cold box blowing system with thick and large sand core |
| CN112496275A (en) * | 2020-04-27 | 2021-03-16 | 苏州明志科技股份有限公司 | Super-efficient air heating system and core making machine |
| WO2021218222A1 (en) * | 2020-04-27 | 2021-11-04 | 苏州明志科技股份有限公司 | Super-efficient air heating system and core making machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 215217, No. 1, No. 2 highway, Tongli Town, Wujiang District, Jiangsu, Suzhou Patentee after: Suzhou Mingzhi Technology Co.,Ltd. Address before: 215217, No. 1, No. 2 highway, Tongli Town, Wujiang District, Jiangsu, Suzhou Patentee before: SUZHOU MINGZHI TECHNOLOGY Co.,Ltd. |
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| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20131218 |