WO2021218222A1 - Super-efficient air heating system and core making machine - Google Patents

Super-efficient air heating system and core making machine Download PDF

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Publication number
WO2021218222A1
WO2021218222A1 PCT/CN2020/141393 CN2020141393W WO2021218222A1 WO 2021218222 A1 WO2021218222 A1 WO 2021218222A1 CN 2020141393 W CN2020141393 W CN 2020141393W WO 2021218222 A1 WO2021218222 A1 WO 2021218222A1
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WIPO (PCT)
Prior art keywords
air
heating
super
self
heating system
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PCT/CN2020/141393
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French (fr)
Chinese (zh)
Inventor
杨林龙
徐磊磊
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苏州明志科技股份有限公司
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Publication of WO2021218222A1 publication Critical patent/WO2021218222A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/12Treating moulds or cores, e.g. drying, hardening
    • B22C9/123Gas-hardening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C13/00Moulding machines for making moulds or cores of particular shapes
    • B22C13/12Moulding machines for making moulds or cores of particular shapes for cores

Definitions

  • This application relates to the technical field of casting core making, in particular, to a super-efficiency air heating system and a core making machine.
  • the core making machine is an important equipment for core sand molding in the foundry industry.
  • the core box of the core making machine is configured to make the core sand into a sand core, and the sand core is configured to form the inner cavity and hole of the casting.
  • the manufacture of the sand core is also in sand casting. An important process, so the use of core making machines is increasing.
  • the core making machine is a kind of filling core sand into the core box, and hardening or solidifying the core sand after filling the core box to achieve the purpose of manufacturing sand cores.
  • One of the core-making methods is the inorganic binder process core-making method. After the core sand in the core box is filled, high-temperature air (usually 50°C-400°C) needs to be blown in, and the core-making machine must provide sufficient blowing Of hot air to achieve the curing reaction. Through production and use, it is found that increasing the blowing temperature can help to further improve the efficiency of inorganic curing. However, the existing conventional air heating system cannot meet the higher heating temperature.
  • the existing core-making machine structure is in the process of conveying high-temperature air.
  • the temperature loss of high-temperature air is large, and the set temperature of the air heating system cannot be reduced, the curing efficiency cannot be further improved, and the energy consumption of the heating device cannot be reduced.
  • the embodiments of the present application provide a super-efficiency air heating system and a core making machine, which can solve the problem that the conventional air heating system in the prior art transports high-temperature air in the process of high-temperature air temperature loss, which cannot reduce the air heating system. At least one of the technical problems of setting the temperature, the inability to further improve the curing efficiency, and the inability to reduce the energy consumption of the heating device.
  • This embodiment provides a super-efficiency air heating system, including an air blowing hood and a heater;
  • the blowing hood can be movably arranged on the core making machine body, the outlet of the blowing hood can be docked with the cavity of the core box, an S-shaped arrangement of air flow channels is formed inside the heater, and the outlet of the air flow channel can be connected with the inlet of the blowing hood Connect and deliver high-temperature air to the cavity of the core box through the air blowing hood.
  • the super-efficiency air heating system further includes a first self-heating pipe and a second self-heating pipe.
  • the first self-heating pipe is installed in the pressure head mechanism
  • the second self-heating pipe is installed in the blowing hood.
  • the inlet of a self-heating pipeline is connected with the outlet of the air flow channel, and the outlet of the first self-heating pipeline can be connected with the inlet of the second self-heating pipeline along with the movement of the pressure head mechanism.
  • the first self-heating pipe and the second self-heating pipe have the same structure.
  • the first self-heating pipe includes a hard pipe and a heating cable installed on the hard pipe.
  • the heating cable is configured to supplement the loss of high-temperature air when passing through the hard pipe. The heat.
  • the hard pipe is a straight pipe, the length of the straight pipe is vertical, the upper opening of the hard pipe is a high-temperature air inlet, and the lower end of the hard pipe is a high-temperature air outlet; the heating cable is arranged outside the hard pipe.
  • the heating cable is configured as a temperature-controlled electric heating cable;
  • the heating cable includes a conductive polymer composite material and a flat ribbon cable formed by two parallel metal wires and an insulating sheath.
  • the heating cable is configured to use electric heating equipment to connect Electricity is converted into heat.
  • the material of the hard tube is a heat insulating material.
  • the first self-heating pipeline and the second self-heating pipeline have the same structure.
  • the first self-heating pipeline includes a flexible pipe and a self-heating component installed on the flexible pipe.
  • the self-heating component is configured to supplement high-temperature air passing through the flexible pipe. The heat lost at the time;
  • Self-heating components include heating wires or heating tubes.
  • the super-efficiency air heating system further includes a hose, and the outlet of the air flow channel is connected to the inlet of the first self-heating pipeline through the hose.
  • the heater is installed on the top of the core making machine, and the outlet of the air flow channel is connected to the inlet of the first self-heating pipeline.
  • the indenter mechanism is movably installed on the main body of the core making machine, and is configured to be capable of reciprocating vertically, so that the indenter mechanism can approach and move away from the cavity opening of the core box, and the first self-heating pipeline is installed on the indenter mechanism superior.
  • the heater is fixed in the blowing hood, and both of them are slidably arranged in the core making machine body.
  • the super-efficiency air heating system further includes an air delivery pipeline installed on the pressure head mechanism, and the outlet of the air delivery pipeline can be connected with the inlet of the air flow channel along with the movement of the pressure head mechanism.
  • the multiple heaters are connected in series.
  • the first stage heater of the plurality of heaters connected in series is made of low melting point material, and the last stage heater is made of high melting point material.
  • the number of heaters is two, and the two heaters are fixedly installed on the main body of the core making machine.
  • the heater is made of a material with a melting point of 700°C to 1500°C.
  • the number of heaters is two, and the two heaters are connected by a heat-insulating pipe, and both are fixedly installed on the main body of the core making machine.
  • the material of the heater includes copper material.
  • it further includes a moving assembly; the moving assembly is located between the core making machine body and the blowing hood, the moving assembly is connected to the blowing hood and the core making machine body, respectively, and the blowing hood is configured to be relative to the core making machine through the moving assembly Mobile connection.
  • This embodiment also provides a core making machine, including the super-efficiency air heating system of any one of the foregoing embodiments.
  • the super-efficiency air heating system includes an air blowing hood and a heater, wherein the air blowing hood is movably arranged on the core making machine body.
  • the air blowing hood is away from the core box.
  • the core box and the air blowing hood do not interfere with each other.
  • the air blowing hood can approach the core box and make its outlet butt with the cavity of the core box; an S-shaped arrangement of air flow channels is formed inside the heater, and the air is compressed outside. It enters from the inlet of the air flow channel and completes heating when passing through the air flow channel.
  • the outlet of the air flow channel can be connected with the inlet of the air blowing hood. After the air is heated to the set temperature in the air flow channel, it is blown towards by the air blowing hood. In the cavity of the core box, the solidification operation of the core sand in the cavity is completed.
  • the air flow channel in the heater By setting the air flow channel in the heater into an S-shaped distribution, on the basis of a certain length of the air flow channel, the area in contact with the outside world is smaller, the temperature loss of the air during the heating process is smaller, and the heater energy consumption is lower. Effectively ensure that the heater heats the air to the set temperature, which improves the curing efficiency and ensures the working performance of the core making machine.
  • the core maker increases the heater's set temperature by changing the material of the heater, making it possible to obtain ultra-high temperature hot air, while reducing the temperature loss of the hot air delivery pipeline, and obtaining the same outlet temperature of the blowing hood.
  • This solution The energy consumption is lower, and the higher outlet temperature of the blowing hood helps to further improve the efficiency of inorganic curing and ensure the working performance of the core making machine.
  • FIG. 1 is a schematic diagram of the structure of a core making machine before the super-efficiency air heating system works according to an embodiment of the application;
  • FIG. 2 is a schematic structural diagram of a core making machine when the super-efficiency air heating system is working according to an embodiment of the application;
  • FIG. 3 is a schematic structural diagram of another core making machine before the super-efficiency air heating system works according to an embodiment of the application;
  • Fig. 4 is a schematic structural diagram of another core-making machine when the super-efficiency air heating system is working according to an embodiment of the application.
  • Icon 10-blowing hood; 20-heater; 30-first self-heating pipeline; 40-pressure head mechanism; 50-hose; 60-air delivery pipeline;
  • orientation or positional relationship indicated by the terms “inner” and “outer” are based on the orientation or positional relationship shown in the drawings, or are usually placed when the application product is used.
  • the orientation or positional relationship is only for the convenience of describing the application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the application.
  • first”, “second”, etc. are only used for distinguishing description, and cannot be understood as indicating or implying relative importance.
  • the super-efficiency air heating system includes an air blowing hood 10 and a heater 20, wherein the air blowing hood 10 is movably arranged on the body of the core making machine, and the core sand is filled to the core box During the process, the blowing hood 10 is far away from the core box, and the core box and the blowing hood 10 do not interfere with each other. After the filling is completed, the blowing hood 10 can be close to the core box, and its outlet is docked with the core box cavity; An S-shaped air flow passage 21 is formed inside the device 20. The external compressed air enters from the inlet of the air flow passage 21 and completes heating when passing through the air flow passage 21. After the air is heated to the set temperature in the air flow channel 21, the air is blown into the cavity of the core box from the air blowing hood 10 to complete the solidification operation of the core sand in the cavity.
  • the heater is required to blow high temperature air into the core box (usually 50°C-400°C), but the size and structure of the heater 20 cannot achieve long air flow. Therefore, by setting the air flow channel 21 in the heater 20 to be distributed in an S shape, the air flow channel 21 of the heater 20 has a certain length, and the area in contact with the outside is smaller. The air is heated during the heating process. The temperature loss of the heater 20 is smaller, the energy consumption of the heater 20 is lower, and the heater 20 can effectively ensure that the heater 20 heats the air to a set temperature, which improves the curing efficiency and ensures the working performance of the core making machine.
  • the core making machine body mentioned above may refer to the frame of the core making machine, and the air blowing hood 10 is preferably horizontally moved and arranged on the frame; or, the air blowing hood 10 can also be independent of the frame.
  • the air self-heating device can also include a moving component. After the core sand is filled into the core box, the moving component will move the blowing hood 10 above the core box, and make the outlet of the blowing hood 10 and the core box Cavity butt joint.
  • the aforementioned docking refers to the abutment between the outlet of the blowing hood 10 and the cavity opening of the core box, that is, the outlet of the blowing hood 10 and the blowing inlet of the core box abut each other to complete the blowing hood. 10 is in communication with the cavity of the core box.
  • the high-temperature air mentioned in this embodiment generally refers to air with a temperature below 250°C. When there is a demand for ultra-high temperature blowing in an inorganic process, the high-temperature air also refers to air with a temperature between 250°C and 400°C.
  • the air flow passage 21 can also adopt other shapes, and it is only necessary to ensure that the heat exchange efficiency of the heater 20 is increased on the basis of a certain amount of the heater 20, which will not be repeated here.
  • the moving assembly is located between the core making machine body and the blowing hood, the moving assembly is respectively connected with the blowing hood and the core making machine body, and the blowing hood is configured to be movably connected to the core making machine through the moving assembly.
  • the moving assembly includes a sliding rail and a sliding groove
  • the sliding rail is connected with the blowing hood
  • the sliding groove is arranged along the length direction of the core making machine body
  • the sliding rail can be clamped in the sliding groove
  • the sliding rail is matched with the sliding groove Sliding connection.
  • the blowing hood 10 can approach the core box and make Its outlet is butt-connected with the cavity of the core box; in addition, the sliding rail and the sliding groove can achieve snap-fitting, thereby enabling the blowing hood 10 to be snap-fitted to the core-making machine body.
  • the moving component may further include a sliding fitting connection of the protrusion and the sliding groove, and the moving component may also include a sliding fitting connection of the roller and the rolling groove, which will not be repeated here.
  • this embodiment also introduces the specific structure of the super-efficiency air heating system in detail as follows.
  • the super-efficiency air heating system further includes a first self-heating pipe 30 and a second self-heating pipe.
  • the first self-heating pipe 30 is installed on the pressure head mechanism 40, and the second self-heating pipe
  • the self-heating pipe is installed in the blowing hood 10, the inlet of the first self-heating pipe 30 is connected with the outlet of the air flow channel 21, and the outlet of the first self-heating pipe 30 can follow the movement of the pressure head mechanism 40 and the second The entrance of the self-heating pipeline is connected.
  • the indenter mechanism 40 is slidably mounted on the main body of the core making machine, and is configured to be capable of vertical reciprocating movement, so that the indenter mechanism 40 can approach and move away from the cavity opening of the core box, that is, the indenter mechanism 40 can approach and Away from the blowing inlet of the core box, the first self-heating pipe 30 is installed on the pressure head mechanism 40; specifically, the pressure head mechanism 40 is slidably installed on the core machine main body and can move vertically to and fro to approach and Far away from the cavity opening of the core box, that is, near and far from the blowing inlet of the core box, the first self-heating pipe 30 is installed on the head mechanism 40.
  • the head mechanism 40 When the head mechanism 40 is lowered to the lowest end, the first self-heating pipe The outlet at the lower end of 30 abuts against the inlet of the second self-heating pipeline. At this time, after the heater 20 heats the air to the set temperature, the high-temperature air passes through the first self-heating pipe 30 and the second self-heating pipe to the blowing hood 10, and then the blowing hood 10 blows to the core box The opening of the cavity, that is, the blowing hood 10 blows to the blowing inlet of the core box.
  • both the first self-heating pipe 30 and the second self-heating pipe can reheat the passing high-temperature air to supplement the temperature loss of the high-temperature air during the transportation process. , To ensure that the temperature when the high-temperature air finally enters the cavity of the core box reaches the set temperature, and further ensures the curing effect of the core sand.
  • the first self-heating pipe 30 and the second self-heating pipe have the same structure.
  • the first self-heating pipe 30 includes a hard pipe and a heating cable installed on the hard pipe.
  • the heating cable is configured to supplement the high-temperature air passing through the hard pipe. The temperature lost while the tube.
  • the hard pipe is a straight pipe, the length of the straight pipe is vertical, the upper opening of the hard pipe is a high-temperature air inlet, and the lower end of the hard pipe is a high-temperature air outlet;
  • the heating cable is arranged outside the hard pipe.
  • the heating cable is configured as a temperature-controlled electric heating cable; the heating cable includes a conductive polymer composite material, two parallel metal wires and a flat ribbon cable formed by an insulating sheath.
  • the heating cable is configured to use electric heating equipment to convert electrical energy into heat.
  • the material of the hard tube is heat insulating material.
  • the hard pipe is preferably a straight pipe, and the length direction of the straight pipe is the vertical direction.
  • the upper end of the hard pipe is the high-temperature air inlet, and the lower end is the high-temperature air outlet.
  • the heating cable is arranged on the outside of the hard pipe. It is a temperature-controlled electric tracing cable, which can be a flat ribbon cable composed of conductive polymer composite material (plastic), two parallel metal wires and an insulating sheath. It uses electric heating equipment to convert electrical energy into heat.
  • the hard tube contacts, completes its heat exchange with the high temperature air, and supplements the temperature lost by the high temperature air during the transportation process.
  • the hard tube in this embodiment is preferably made of a heat insulating material to further reduce the heat exchange between the high-temperature air and the hard tube.
  • the first self-heating pipe 30 may be a flexible tube that is easy to bend and other self-heating components wrapped on the outer wall of the flexible pipe. Wire, heating tube and other heating parts.
  • the super-efficiency air heating system may further include a hose 50, and the outlet of the air flow channel 21 is connected to the inlet of the first self-heating pipeline 30 through the hose 50.
  • the heater 20 is installed on the top of the core making machine and is close to the pressure head mechanism 40.
  • the air flow channel 21 can be connected to the first self-heating pipeline 30 through a hose 50, and the pressure head mechanism 40 can move up and down.
  • the hose 50 will follow the pressure head mechanism 40 to ensure the communication between the air flow passage 21 and the first self-heating pipe 30 and to ensure the continuous air supply to the cavity in the core box.
  • the length of the hose 50 in the above arrangement is smaller, and the high-temperature air loses less temperature when passing through the hose 50, and at the same time , The temperature lost by the high-temperature air here will also be replenished when it passes through the first self-heating pipe 30 later, ensuring that the temperature when it finally enters the cavity of the core box is within the set temperature range.
  • the hose 50 is also preferably made of a heat-insulating material, so as to further reduce the temperature loss of high-temperature air when passing through the hose 50.
  • the heater 20 may also be installed in the pressure head mechanism 40, and the outlet of the air flow channel 21 is connected to the inlet of the first self-heating pipe 30.
  • the heater 20 can be installed above the pressure head mechanism 40, and the outlet of the air flow path 21 is directly connected to the inlet of the first self-heating pipe 30. At this time, the air is heated to the set point in the air flow path 21. After the temperature enters the first self-heating pipeline 30 directly, there will be no additional temperature loss during transportation. The working requirements of the heating cable in the first self-heating pipeline 30 are lower, and the overall thermal efficiency of the super-efficiency air heating system Also higher.
  • the heater 20 when the heater 20 is installed in the pressure head mechanism 40, it can also be connected to the first self-heating pipe 30 through the hose 50 in the same manner.
  • the arrangement of the heater 20 blowing hood 10 can also be changed.
  • the heater 20 can also be fixed to In the air blowing hood 10, that is, the air is directly blown into the cavity of the core box after the air flow channel 21 is heated to a set temperature.
  • the high-temperature air basically no longer has a conveying process, which effectively avoids the temperature loss of the high-temperature air during conveying.
  • the super-efficiency air heating system may also include air delivery
  • the pipeline 60 and the air delivery pipeline 60 are installed in the pressure head mechanism 40, and the outlet of the air delivery pipeline 60 can be connected with the inlet of the air flow channel 21 along with the movement of the pressure head mechanism 40.
  • the heater 20 and the blowing hood 10 are moved between the head mechanism 40 and the core box, and air is set on the head mechanism 40.
  • the delivery pipeline 60, the pressure head mechanism 40 is moved down to complete the connection between the outlet of the air delivery pipeline 60 and the inlet of the air flow channel 21. At this time, only the compressed air needs to be input from the inlet of the air delivery pipeline 60. .
  • the super-efficiency air heating system also includes the arrangement of the air delivery pipeline 60, which is compared with the direct air delivery pipeline to the heater 20. Fixedly connected to the inlet of the air flow channel 21, the air delivery pipeline 60 does not need to move along with the heater 20 to cause possible interference, which effectively ensures that the air is smoothly delivered into the heater 20.
  • the heating temperature of each heater 20 can be individually set, and the temperature is in a gradient increasing mode to save energy and reduce consumption.
  • the first stage or primary heater 20 can be made of low melting point material (less than 700°C), the heater material is selected according to the set temperature, usually a secondary heater, the first stage is made of low melting point material, and the last stage is made of high melting point material.
  • each level of heater 20 can heat the air in turn.
  • a gradient increasing mode can be used, or a uniform temperature heating method can be used, using the uniform temperature of each level of heater 20.
  • Set to heat the air at the flow rate to the set temperature using multiple heaters 20 can ensure that the air can replenish heat in time regardless of transmission and heat loss; at the same time, it can also prevent the unipolar heater 20 from being unable to heat the air To the required temperature, the stability of the air heating in the overall structure is ensured.
  • the number of heaters 20 is two, and the two heaters 20 are connected by an insulating tube, and both are fixedly installed on the core making machine body.
  • only one heater 20 may be provided, as long as the heater 20 can heat the air at the set flow rate to the set temperature.
  • the heater 20 can be made of a material with a melting point of 700°C to 1500°C. Compared with an aluminum heater 20 of the same volume and structure, the heater 20 in this embodiment can heat the air to 250°C. °C above, in order to meet the ultra-high temperature blowing demand of inorganic technology, so that the air heater 20 device has a wider application range.
  • the heater 20 may be made of red copper material, or may be made of other metals or metal alloy materials with higher heat capacity and higher melting point.
  • This embodiment provides a core making machine, including the super-efficiency air heating system described in any one of the foregoing embodiments.
  • the technical advantages of the core-making machine provided in this embodiment are the same as those of the above-mentioned super-efficiency air heating system, and will not be repeated here.
  • the super-efficiency air heating system provided by the embodiments of the present application is arranged in an S-shaped distribution of air flow passages in the heater.
  • the area in contact with the outside is smaller, and the air is heated during the heating process.
  • the temperature loss is smaller, the heater's energy consumption is lower, and the heater can effectively ensure that the heater heats the air to the set temperature, which improves the curing efficiency and ensures the working performance of the core making machine.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)
  • Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)

Abstract

A super-efficient air heating system, comprising an air blowing cover (10) and heaters (20) made of a material having a melting point of 700-1500℃. An S-shaped air flow channel (21) is formed in each heater; an outlet of each air flow channel can be connected to an inlet of the air blowing cover, and high-temperature air is conveyed to a mold cavity of a core box by means of the air blowing cover; the heaters and the air blowing cover may be integrated, without an intermediate pipeline or a pipeline having a high temperature heat tracing function connected to the heaters and the air blowing cover. Also provided is a core making machine comprising the super-efficient air heating system. The material of the heaters of the core making machine is changed to increase the set temperature of the heaters so as to obtain ultra-high temperature hot air; moreover, the temperature loss of a hot air conveying pipeline is reduced, and the same air blowing cover outlet temperature is obtained; the energy consumption is lower, and the air blowing cover outlet temperature is higher, thereby facilitating further improving the inorganic curing efficiency.

Description

超效空气加热系统及制芯机Super-efficiency air heating system and core making machine
相关申请的交叉引用Cross-references to related applications
本申请要求于2020年04月27日提交中国专利局的申请号为202010346407.5、名称为“超效空气加热系统及制芯机”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number 202010346407.5 and titled "Super-Efficiency Air Heating System and Core Making Machine" filed with the Chinese Patent Office on April 27, 2020, the entire content of which is incorporated into this application by reference middle.
技术领域Technical field
本申请涉及铸造制芯技术领域,具体而言,涉及一种超效空气加热系统及制芯机。This application relates to the technical field of casting core making, in particular, to a super-efficiency air heating system and a core making machine.
背景技术Background technique
制芯机是铸造行业中芯砂成型的重要设备,制芯机的芯盒配置成将芯砂制作成砂芯,砂芯配置成形成铸件的内腔和孔,砂芯的制造也是砂型铸造中一道重要的工序,因此制芯机的使用越来越多。The core making machine is an important equipment for core sand molding in the foundry industry. The core box of the core making machine is configured to make the core sand into a sand core, and the sand core is configured to form the inner cavity and hole of the casting. The manufacture of the sand core is also in sand casting. An important process, so the use of core making machines is increasing.
在铸造领域中,制芯机是一种将芯砂填充到芯盒内,当芯盒内部填充完成后对芯砂进行硬化或固化、以达到制造砂芯的目的。其中一种制芯方法是无机粘结剂工艺制芯法,芯盒内的芯砂填充完成后,需要吹入高温空气(一般是50℃-400℃),制芯机必须提供吹入足够干燥的热空气来实现固化反应。通过生产使用发现,提高吹气温度可以有助于无机固化效率的进一步提升,但现有的常规空气加热系统无法满足更高的加热温度,同时现有的制芯机结构在输送高温空气的过程中,高温空气的温度损失大,无法降低空气加热系统设定温度、无法进一步提高固化效率以及无法降低加热装置能耗。In the foundry field, the core making machine is a kind of filling core sand into the core box, and hardening or solidifying the core sand after filling the core box to achieve the purpose of manufacturing sand cores. One of the core-making methods is the inorganic binder process core-making method. After the core sand in the core box is filled, high-temperature air (usually 50℃-400℃) needs to be blown in, and the core-making machine must provide sufficient blowing Of hot air to achieve the curing reaction. Through production and use, it is found that increasing the blowing temperature can help to further improve the efficiency of inorganic curing. However, the existing conventional air heating system cannot meet the higher heating temperature. At the same time, the existing core-making machine structure is in the process of conveying high-temperature air. Among them, the temperature loss of high-temperature air is large, and the set temperature of the air heating system cannot be reduced, the curing efficiency cannot be further improved, and the energy consumption of the heating device cannot be reduced.
申请内容Application content
本申请实施例提供一种超效空气加热系统及制芯机,用以能够解决现 有技术中的常规空气加热系统在输送高温空气的过程中,高温空气的温度损失大,无法降低空气加热系统设定温度、无法进一步提高固化效率以及无法降低加热装置能耗的技术问题中的至少一个。The embodiments of the present application provide a super-efficiency air heating system and a core making machine, which can solve the problem that the conventional air heating system in the prior art transports high-temperature air in the process of high-temperature air temperature loss, which cannot reduce the air heating system. At least one of the technical problems of setting the temperature, the inability to further improve the curing efficiency, and the inability to reduce the energy consumption of the heating device.
本实施例提供一种超效空气加热系统,包括吹气罩以及加热器;This embodiment provides a super-efficiency air heating system, including an air blowing hood and a heater;
吹气罩可移动设置于制芯机本体,吹气罩的出口能够与芯盒的型腔对接,加热器内部形成S形排列的空气流道,空气流道的出口能够与吹气罩的入口连接,并通过吹气罩向芯盒的型腔输送高温空气。The blowing hood can be movably arranged on the core making machine body, the outlet of the blowing hood can be docked with the cavity of the core box, an S-shaped arrangement of air flow channels is formed inside the heater, and the outlet of the air flow channel can be connected with the inlet of the blowing hood Connect and deliver high-temperature air to the cavity of the core box through the air blowing hood.
可选地,超效空气加热系统还包括第一自加热管路和第二自加热管路,第一自加热管路安装于压头机构,第二自加热管路安装于吹气罩,第一自加热管路的入口与空气流道的出口连接,第一自加热管路的出口能够随着压头机构的移动与第二自加热管路的入口对接。Optionally, the super-efficiency air heating system further includes a first self-heating pipe and a second self-heating pipe. The first self-heating pipe is installed in the pressure head mechanism, and the second self-heating pipe is installed in the blowing hood. The inlet of a self-heating pipeline is connected with the outlet of the air flow channel, and the outlet of the first self-heating pipeline can be connected with the inlet of the second self-heating pipeline along with the movement of the pressure head mechanism.
可选地,第一自加热管路和第二自加热管路结构相同,第一自加热管路包括硬管以及安装于硬管的伴热带,伴热带配置成补充高温空气经过硬管时损失的热量。Optionally, the first self-heating pipe and the second self-heating pipe have the same structure. The first self-heating pipe includes a hard pipe and a heating cable installed on the hard pipe. The heating cable is configured to supplement the loss of high-temperature air when passing through the hard pipe. The heat.
可选地,硬管为直管,直管的长度方向为竖直方向,硬管的上端开口为高温空气入口,硬管的下端开口为高温空气出口;伴热带设置于硬管的外部。Optionally, the hard pipe is a straight pipe, the length of the straight pipe is vertical, the upper opening of the hard pipe is a high-temperature air inlet, and the lower end of the hard pipe is a high-temperature air outlet; the heating cable is arranged outside the hard pipe.
可选地,伴热带配置成为温控电伴热带电缆;伴热带包括导电高分子复合材料和两根平行金属导线及绝缘护套形成的扁形带状电缆,伴热带配置成利用电伴热设备将电能转化为热能。Optionally, the heating cable is configured as a temperature-controlled electric heating cable; the heating cable includes a conductive polymer composite material and a flat ribbon cable formed by two parallel metal wires and an insulating sheath. The heating cable is configured to use electric heating equipment to connect Electricity is converted into heat.
可选地,硬管的材料为绝热材料。Optionally, the material of the hard tube is a heat insulating material.
可选地,第一自加热管路和第二自加热管路结构相同,第一自加热管路包括柔性管以及安装于柔性管的自加热组件,自加热组件配置成补充高温空气经过柔性管时损失的热量;Optionally, the first self-heating pipeline and the second self-heating pipeline have the same structure. The first self-heating pipeline includes a flexible pipe and a self-heating component installed on the flexible pipe. The self-heating component is configured to supplement high-temperature air passing through the flexible pipe. The heat lost at the time;
自加热组件包括加热丝或加热管。Self-heating components include heating wires or heating tubes.
可选地,超效空气加热系统还包括软管,空气流道的出口通过软管与第一自加热管路的入口连接。Optionally, the super-efficiency air heating system further includes a hose, and the outlet of the air flow channel is connected to the inlet of the first self-heating pipeline through the hose.
可选地,加热器安装于制芯机顶部,空气流道的出口与第一自加热管路的入口对接。Optionally, the heater is installed on the top of the core making machine, and the outlet of the air flow channel is connected to the inlet of the first self-heating pipeline.
可选地,压头机构移动安装于制芯机主体,配置成能够竖向往复移动,以使压头机构能够靠近和远离芯盒的型腔开口,第一自加热管路安装于压头机构上。Optionally, the indenter mechanism is movably installed on the main body of the core making machine, and is configured to be capable of reciprocating vertically, so that the indenter mechanism can approach and move away from the cavity opening of the core box, and the first self-heating pipeline is installed on the indenter mechanism superior.
可选地,加热器固接于吹气罩内,两者均滑动设置于制芯机本体。Optionally, the heater is fixed in the blowing hood, and both of them are slidably arranged in the core making machine body.
可选地,超效空气加热系统还包括空气输送管路,空气输送管路安装于压头机构,空气输送管路的出口能够随着压头机构的移动与空气流道的入口对接。Optionally, the super-efficiency air heating system further includes an air delivery pipeline installed on the pressure head mechanism, and the outlet of the air delivery pipeline can be connected with the inlet of the air flow channel along with the movement of the pressure head mechanism.
可选地,加热器的数量有多个,且多个加热器串联连接。Optionally, there are multiple heaters, and the multiple heaters are connected in series.
可选地,多个所述加热器串联的首级加热器采用低熔点材质,末级加热器采用高熔点材质。Optionally, the first stage heater of the plurality of heaters connected in series is made of low melting point material, and the last stage heater is made of high melting point material.
可选地,加热器的数量为两个,两个加热器固定安装于制芯机本体。Optionally, the number of heaters is two, and the two heaters are fixedly installed on the main body of the core making machine.
可选地,加热器由熔点为700℃-1500℃的材质制作而成。Optionally, the heater is made of a material with a melting point of 700°C to 1500°C.
可选地,加热器的数量为两个,两个加热器通过绝热管连接,并均固定安装于制芯机本体上。Optionally, the number of heaters is two, and the two heaters are connected by a heat-insulating pipe, and both are fixedly installed on the main body of the core making machine.
可选地,加热器的材料包括紫铜材料。Optionally, the material of the heater includes copper material.
可选地,还包括移动组件;移动组件位于制芯机本体和吹气罩之间,移动组件分别与吹气罩和制芯机本体连接,吹气罩配置成通过移动组件相对于制芯机移动连接。Optionally, it further includes a moving assembly; the moving assembly is located between the core making machine body and the blowing hood, the moving assembly is connected to the blowing hood and the core making machine body, respectively, and the blowing hood is configured to be relative to the core making machine through the moving assembly Mobile connection.
本实施例还提供一种制芯机,包括前述实施方式任一项的超效空气加 热系统。This embodiment also provides a core making machine, including the super-efficiency air heating system of any one of the foregoing embodiments.
相对于现有技术,本申请提供的超效空气加热系统及制芯机的有益效果包括如下:Compared with the prior art, the beneficial effects of the super-efficiency air heating system and core-making machine provided by this application include the following:
本申请提供的超效空气加热系统,包括吹气罩以及加热器,其中,吹气罩可移动设置于制芯机本体,在芯砂填充至芯盒的过程中,吹气罩远离芯盒,芯盒与吹气罩互不干涉,待填充完成后,吹气罩能够靠近芯盒,并使其出口与芯盒的型腔对接;加热器内部形成S形排列的空气流道,外部压缩空气由空气流道的入口进入,并在经过空气流道时完成加热,空气流道的出口可以与吹气罩的入口连接,空气在空气流道加热至设定温度后,由吹气罩吹向芯盒的型腔内,完成对型腔内的芯砂的固化操作。The super-efficiency air heating system provided by the present application includes an air blowing hood and a heater, wherein the air blowing hood is movably arranged on the core making machine body. During the process of filling the core sand into the core box, the air blowing hood is away from the core box. The core box and the air blowing hood do not interfere with each other. After the filling is completed, the air blowing hood can approach the core box and make its outlet butt with the cavity of the core box; an S-shaped arrangement of air flow channels is formed inside the heater, and the air is compressed outside. It enters from the inlet of the air flow channel and completes heating when passing through the air flow channel. The outlet of the air flow channel can be connected with the inlet of the air blowing hood. After the air is heated to the set temperature in the air flow channel, it is blown towards by the air blowing hood. In the cavity of the core box, the solidification operation of the core sand in the cavity is completed.
通过设置加热器内的空气流道成S形分布,在空气流道长度一定的基础上,与外界接触的面积更小,空气在加热过程中的温度损失更小,加热器的能耗更低,有效保证加热器将空气加热至设定的温度,提高了固化效率,保证制芯机的工作性能。By setting the air flow channel in the heater into an S-shaped distribution, on the basis of a certain length of the air flow channel, the area in contact with the outside world is smaller, the temperature loss of the air during the heating process is smaller, and the heater energy consumption is lower. Effectively ensure that the heater heats the air to the set temperature, which improves the curing efficiency and ensures the working performance of the core making machine.
本申请提供的制芯机的技术优势与上述超效空气加热系统的技术优势相同,此处不再赘述。The technical advantages of the core-making machine provided in this application are the same as those of the above-mentioned super-efficiency air heating system, and will not be repeated here.
此外,制芯机通过改变加热器的材质从而提高加热器的设定温度,使获取超高温热空气成为可能,同时降低热空气输送管路温度损失,获取同样的吹气罩出口温度,本方案能耗更低,更高的吹气罩出口温度有助于进一步提高无机固化效率,保证制芯机的工作性能。In addition, the core maker increases the heater's set temperature by changing the material of the heater, making it possible to obtain ultra-high temperature hot air, while reducing the temperature loss of the hot air delivery pipeline, and obtaining the same outlet temperature of the blowing hood. This solution The energy consumption is lower, and the higher outlet temperature of the blowing hood helps to further improve the efficiency of inorganic curing and ensure the working performance of the core making machine.
本申请的其他特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present application will be described in detail in the following specific embodiments.
附图说明Description of the drawings
为了更清楚地说明本申请实施例的技术方案,下面将对本申请实施例 中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly describe the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings that need to be used in the embodiments of the present application. It should be understood that the following drawings only show certain embodiments of the present application. Therefore, It should not be regarded as a limitation of the scope. For those of ordinary skill in the art, other relevant drawings can be obtained from these drawings without creative work.
图1为本申请实施例提供的一种制芯机在超效空气加热系统工作前的结构示意图;FIG. 1 is a schematic diagram of the structure of a core making machine before the super-efficiency air heating system works according to an embodiment of the application;
图2为本申请实施例提供的一种制芯机在超效空气加热系统工作时的结构示意图;FIG. 2 is a schematic structural diagram of a core making machine when the super-efficiency air heating system is working according to an embodiment of the application;
图3为本申请实施例提供的另一种制芯机在超效空气加热系统工作前的结构示意图;FIG. 3 is a schematic structural diagram of another core making machine before the super-efficiency air heating system works according to an embodiment of the application;
图4为本申请实施例提供的另一种制芯机在超效空气加热系统工作时的结构示意图。Fig. 4 is a schematic structural diagram of another core-making machine when the super-efficiency air heating system is working according to an embodiment of the application.
图标:10-吹气罩;20-加热器;30-第一自加热管路;40-压头机构;50-软管;60-空气输送管路;Icon: 10-blowing hood; 20-heater; 30-first self-heating pipeline; 40-pressure head mechanism; 50-hose; 60-air delivery pipeline;
21-空气流道。21-Air flow path.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本申请实施例的组件可以以各种不同的配置来布置和设计。In order to make the objectives, technical solutions, and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. The components of the embodiments of the present application generally described and shown in the drawings herein may be arranged and designed in various different configurations.
在本申请的描述中,需要说明的是,术语“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该申请产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指 示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of this application, it should be noted that the orientation or positional relationship indicated by the terms "inner" and "outer" are based on the orientation or positional relationship shown in the drawings, or are usually placed when the application product is used. The orientation or positional relationship is only for the convenience of describing the application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the application. In addition, the terms "first", "second", etc. are only used for distinguishing description, and cannot be understood as indicating or implying relative importance.
在本申请的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should also be noted that, unless otherwise clearly specified and limited, the terms "set" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection, or Integrally connected; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood under specific circumstances.
参照图1-图4,本实施例提供的超效空气加热系统,包括吹气罩10以及加热器20,其中,吹气罩10可移动设置于制芯机本体,在芯砂填充至芯盒的过程中,吹气罩10远离芯盒,芯盒与吹气罩10互不干涉,待填充完成后,吹气罩10能够靠近芯盒,并使其出口与芯盒的型腔对接;加热器20内部形成S形排列的空气流道21,外部压缩空气由空气流道21的入口进入,并在经过空气流道21时完成加热,空气流道21的出口可以与吹气罩10的入口连接,空气在空气流道21加热至设定温度后,由吹气罩10吹向芯盒的型腔内,完成对型腔内的芯砂的固化操作。1 to 4, the super-efficiency air heating system provided by this embodiment includes an air blowing hood 10 and a heater 20, wherein the air blowing hood 10 is movably arranged on the body of the core making machine, and the core sand is filled to the core box During the process, the blowing hood 10 is far away from the core box, and the core box and the blowing hood 10 do not interfere with each other. After the filling is completed, the blowing hood 10 can be close to the core box, and its outlet is docked with the core box cavity; An S-shaped air flow passage 21 is formed inside the device 20. The external compressed air enters from the inlet of the air flow passage 21 and completes heating when passing through the air flow passage 21. After the air is heated to the set temperature in the air flow channel 21, the air is blown into the cavity of the core box from the air blowing hood 10 to complete the solidification operation of the core sand in the cavity.
本实施例中,芯盒内的芯砂填充完成后,此时需要加热器对芯盒内吹入高温空气(一般是50℃-400℃),但是由于加热器20的尺寸结构无法实现长空气流道的加热距离,因此通过设置加热器20内的空气流道21成S形分布,在加热器20的空气流道21长度一定的基础上,与外界接触的面积更小,空气在加热过程中的温度损失更小,加热器20的能耗更低,有效保证加热器20将空气加热至设定的温度,提高了固化效率,保证制芯机的工作性能。再通过改变加热器20的材质从而提高加热器20的设定温度,使获取超高温热空气成为可能,同时降低热空气输送管路60温度损失,获 取同样的吹气罩10出口温度,本方案能耗更低,更高的吹气罩10出口温度有助于进一步提高无机固化效率,保证制芯机的工作性能。In this embodiment, after the core sand in the core box is filled, the heater is required to blow high temperature air into the core box (usually 50°C-400°C), but the size and structure of the heater 20 cannot achieve long air flow. Therefore, by setting the air flow channel 21 in the heater 20 to be distributed in an S shape, the air flow channel 21 of the heater 20 has a certain length, and the area in contact with the outside is smaller. The air is heated during the heating process. The temperature loss of the heater 20 is smaller, the energy consumption of the heater 20 is lower, and the heater 20 can effectively ensure that the heater 20 heats the air to a set temperature, which improves the curing efficiency and ensures the working performance of the core making machine. By changing the material of the heater 20 to increase the set temperature of the heater 20, it is possible to obtain ultra-high temperature hot air, while reducing the temperature loss of the hot air delivery pipe 60, and obtaining the same outlet temperature of the blowing hood 10. This solution The energy consumption is lower, and the higher outlet temperature of the blowing hood 10 helps to further improve the inorganic curing efficiency and ensure the working performance of the core making machine.
值得说明的,本实施例中,上述提到的制芯机本体可以代指制芯机的机架,吹气罩10优选水平移动设置于机架上;或者,吹气罩10也可以独立于机架之外,空气自加热装置还可以包括移动组件,在芯砂填充至芯盒后,移动组件即将吹气罩10移动至芯盒的上方,并使吹气罩10的出口与芯盒的型腔对接。此外,上述提到的对接,代指吹气罩10的出口与芯盒的型腔开口相互抵接,即吹气罩10的出口与芯盒的吹气入口相互抵接,以完成吹气罩10与芯盒的型腔的连通。最后,本实施例中提到的高温空气一般代指温度在250℃以下的空气,在有无机工艺超高温吹气需求时,高温空气也代指温度在250℃-400℃的空气。It is worth noting that in this embodiment, the core making machine body mentioned above may refer to the frame of the core making machine, and the air blowing hood 10 is preferably horizontally moved and arranged on the frame; or, the air blowing hood 10 can also be independent of the frame. In addition to the frame, the air self-heating device can also include a moving component. After the core sand is filled into the core box, the moving component will move the blowing hood 10 above the core box, and make the outlet of the blowing hood 10 and the core box Cavity butt joint. In addition, the aforementioned docking refers to the abutment between the outlet of the blowing hood 10 and the cavity opening of the core box, that is, the outlet of the blowing hood 10 and the blowing inlet of the core box abut each other to complete the blowing hood. 10 is in communication with the cavity of the core box. Finally, the high-temperature air mentioned in this embodiment generally refers to air with a temperature below 250°C. When there is a demand for ultra-high temperature blowing in an inorganic process, the high-temperature air also refers to air with a temperature between 250°C and 400°C.
另外,空气流道21还可以采用其他形状,只需要保证在加热器20一定的基础上,提高加热器20的热交换效率即可,此处对此不再赘述。In addition, the air flow passage 21 can also adopt other shapes, and it is only necessary to ensure that the heat exchange efficiency of the heater 20 is increased on the basis of a certain amount of the heater 20, which will not be repeated here.
可选地,移动组件位于制芯机本体和吹气罩之间,移动组件分别与吹气罩和制芯机本体连接,吹气罩配置成通过移动组件相对于制芯机可移动连接。Optionally, the moving assembly is located between the core making machine body and the blowing hood, the moving assembly is respectively connected with the blowing hood and the core making machine body, and the blowing hood is configured to be movably connected to the core making machine through the moving assembly.
其中,移动组件包括滑轨和滑槽,滑轨与吹气罩连接,滑槽沿着制芯机本体的长度方向延伸布置,滑轨能够卡设于滑槽内,且滑轨与滑槽配合滑动连接,当在芯砂填充至芯盒的过程中,吹气罩10远离芯盒,芯盒与吹气罩10互不干涉,待填充完成后,吹气罩10能够靠近芯盒,并使其出口与芯盒的型腔对接;另外,滑轨和滑槽能够实现卡接配合,进而能够使得吹气罩10能够卡设安装在制芯机本体上。Among them, the moving assembly includes a sliding rail and a sliding groove, the sliding rail is connected with the blowing hood, the sliding groove is arranged along the length direction of the core making machine body, the sliding rail can be clamped in the sliding groove, and the sliding rail is matched with the sliding groove Sliding connection. When the core sand is filled into the core box, the blowing hood 10 is far away from the core box, and the core box and the blowing hood 10 do not interfere with each other. After the filling is completed, the blowing hood 10 can approach the core box and make Its outlet is butt-connected with the cavity of the core box; in addition, the sliding rail and the sliding groove can achieve snap-fitting, thereby enabling the blowing hood 10 to be snap-fitted to the core-making machine body.
另外,移动组件还可以包括凸起和滑槽的配合滑动连接,以及移动组件还可以包括滚轮和滚槽的滑动配合连接,此处对此不再赘述。In addition, the moving component may further include a sliding fitting connection of the protrusion and the sliding groove, and the moving component may also include a sliding fitting connection of the roller and the rolling groove, which will not be repeated here.
具体的,本实施例还对超效空气加热系统的具体结构做以下详细介绍。Specifically, this embodiment also introduces the specific structure of the super-efficiency air heating system in detail as follows.
参照图1和图2,本实施例中,超效空气加热系统还包括第一自加热管路30和第二自加热管路,第一自加热管路30安装于压头机构40,第二自加热管路安装于吹气罩10,第一自加热管路30的入口与空气流道21的出口连接,第一自加热管路30的出口能够随着压头机构40的移动与第二自加热管路的入口对接。1 and 2, in this embodiment, the super-efficiency air heating system further includes a first self-heating pipe 30 and a second self-heating pipe. The first self-heating pipe 30 is installed on the pressure head mechanism 40, and the second self-heating pipe The self-heating pipe is installed in the blowing hood 10, the inlet of the first self-heating pipe 30 is connected with the outlet of the air flow channel 21, and the outlet of the first self-heating pipe 30 can follow the movement of the pressure head mechanism 40 and the second The entrance of the self-heating pipeline is connected.
本实施例中,压头机构40滑动安装于制芯机主体,配置成能够竖向往复移动,以使压头机构40能够靠近和远离芯盒的型腔开口,即压头机构40能够靠近和远离芯盒的吹气入口,第一自加热管路30安装于所述压头机构40上;具体的,压头机构40滑动安装于制芯机主体,并能够竖向往复移动,以靠近和远离芯盒的型腔开口,即靠近和远离芯盒的吹气入口,第一自加热管路30安装于压头机构40,在压头机构40下降至最低端时,第一自加热管路30的下端出口与第二自加热管路的入口相互抵接。此时,在加热器20将空气加热至设定温度后,高温空气通过第一自加热管路30和第二自加热管路通向吹气罩10,再由吹气罩10吹向芯盒的型腔开口,即由吹气罩10吹向芯盒的吹气入口。In this embodiment, the indenter mechanism 40 is slidably mounted on the main body of the core making machine, and is configured to be capable of vertical reciprocating movement, so that the indenter mechanism 40 can approach and move away from the cavity opening of the core box, that is, the indenter mechanism 40 can approach and Away from the blowing inlet of the core box, the first self-heating pipe 30 is installed on the pressure head mechanism 40; specifically, the pressure head mechanism 40 is slidably installed on the core machine main body and can move vertically to and fro to approach and Far away from the cavity opening of the core box, that is, near and far from the blowing inlet of the core box, the first self-heating pipe 30 is installed on the head mechanism 40. When the head mechanism 40 is lowered to the lowest end, the first self-heating pipe The outlet at the lower end of 30 abuts against the inlet of the second self-heating pipeline. At this time, after the heater 20 heats the air to the set temperature, the high-temperature air passes through the first self-heating pipe 30 and the second self-heating pipe to the blowing hood 10, and then the blowing hood 10 blows to the core box The opening of the cavity, that is, the blowing hood 10 blows to the blowing inlet of the core box.
即高温空气在输送至吹气罩10的过程中,第一自加热管路30和第二自加热管路均能够对经过的高温空气进行再加热,以补充高温空气在输送过程中损失的温度,保证高温空气最终进入芯盒的型腔时的温度达到设定温度,进一步保证芯砂的固化效果。That is, in the process of high-temperature air being transported to the blowing hood 10, both the first self-heating pipe 30 and the second self-heating pipe can reheat the passing high-temperature air to supplement the temperature loss of the high-temperature air during the transportation process. , To ensure that the temperature when the high-temperature air finally enters the cavity of the core box reaches the set temperature, and further ensures the curing effect of the core sand.
本实施例中,第一自加热管路30和第二自加热管路结构相同,第一自加热管路30包括硬管以及安装于硬管的伴热带,伴热带配置成补充高温空气经过硬管时损失的温度。In this embodiment, the first self-heating pipe 30 and the second self-heating pipe have the same structure. The first self-heating pipe 30 includes a hard pipe and a heating cable installed on the hard pipe. The heating cable is configured to supplement the high-temperature air passing through the hard pipe. The temperature lost while the tube.
可选地,硬管为直管,直管的长度方向为竖直方向,硬管的上端开口 为高温空气入口,硬管的下端开口为高温空气出口;伴热带设置于硬管的外部。伴热带配置成为温控电伴热带电缆;伴热带包括导电高分子复合材料和两根平行金属导线及绝缘护套形成的扁形带状电缆,伴热带配置成利用电伴热设备将电能转化为热能。硬管的材料为绝热材料。Optionally, the hard pipe is a straight pipe, the length of the straight pipe is vertical, the upper opening of the hard pipe is a high-temperature air inlet, and the lower end of the hard pipe is a high-temperature air outlet; the heating cable is arranged outside the hard pipe. The heating cable is configured as a temperature-controlled electric heating cable; the heating cable includes a conductive polymer composite material, two parallel metal wires and a flat ribbon cable formed by an insulating sheath. The heating cable is configured to use electric heating equipment to convert electrical energy into heat. . The material of the hard tube is heat insulating material.
具体的,硬管优选为直管,且直管的长度方向为竖直方向,硬管的上端开口为高温空气入口,下端开口为高温空气出口,伴热带设置于硬管的外部,伴热带可以为温控电伴热带电缆,可以为由导电高分子复合材料(塑料)和两根平行金属导线及绝缘护套构成的扁形带状电缆,其利用电伴热设备将电能转化为热能,通过与硬管接触,完成其与高温空气的热交换,补充高温空气在输送过程中所损失的温度。Specifically, the hard pipe is preferably a straight pipe, and the length direction of the straight pipe is the vertical direction. The upper end of the hard pipe is the high-temperature air inlet, and the lower end is the high-temperature air outlet. The heating cable is arranged on the outside of the hard pipe. It is a temperature-controlled electric tracing cable, which can be a flat ribbon cable composed of conductive polymer composite material (plastic), two parallel metal wires and an insulating sheath. It uses electric heating equipment to convert electrical energy into heat. The hard tube contacts, completes its heat exchange with the high temperature air, and supplements the temperature lost by the high temperature air during the transportation process.
值得说明的,本实施例中的硬管优选由绝热材料制成,以进一步减少高温空气与硬管之间的热交换。It should be noted that the hard tube in this embodiment is preferably made of a heat insulating material to further reduce the heat exchange between the high-temperature air and the hard tube.
或者,本实施例也可以设置第一自加热管路30为易弯折的柔性管以及包裹于柔性管外壁的其他自加热组件,自加热组件可以为能够加热至高于高温空气设定温度的加热丝、加热管以及其余加热件。Alternatively, in this embodiment, the first self-heating pipe 30 may be a flexible tube that is easy to bend and other self-heating components wrapped on the outer wall of the flexible pipe. Wire, heating tube and other heating parts.
请继续参照图1和图2,本实施例中,超效空气加热系统还可以包括软管50,空气流道21的出口通过软管50与第一自加热管路30的入口连接。Please continue to refer to FIGS. 1 and 2. In this embodiment, the super-efficiency air heating system may further include a hose 50, and the outlet of the air flow channel 21 is connected to the inlet of the first self-heating pipeline 30 through the hose 50.
优选的,加热器20安装于制芯机顶部,并靠近压头机构40,此时,空气流道21可以通过软管50与第一自加热管路30连接,利用在压头机构40上下移动时,软管50会随着压头机构40进行随动,以保证空气流道21与第一自加热管路30的连通,保证对芯盒中型腔的持续供气。Preferably, the heater 20 is installed on the top of the core making machine and is close to the pressure head mechanism 40. At this time, the air flow channel 21 can be connected to the first self-heating pipeline 30 through a hose 50, and the pressure head mechanism 40 can move up and down. At this time, the hose 50 will follow the pressure head mechanism 40 to ensure the communication between the air flow passage 21 and the first self-heating pipe 30 and to ensure the continuous air supply to the cavity in the core box.
本实施例中,相比于设置加热管直接通过软管50与吹气罩10连接,上述设置中的软管50的长度更小,高温空气在经过软管50时损失的温度更少,同时,高温空气在此处损失的温度在后续经过第一自加热管路30时 也会被补充,保证最终进入芯盒的型腔时的温度在设定温度范围内。In this embodiment, compared to setting the heating pipe to be directly connected to the blowing hood 10 through the hose 50, the length of the hose 50 in the above arrangement is smaller, and the high-temperature air loses less temperature when passing through the hose 50, and at the same time , The temperature lost by the high-temperature air here will also be replenished when it passes through the first self-heating pipe 30 later, ensuring that the temperature when it finally enters the cavity of the core box is within the set temperature range.
值得说明的,本实施例中,软管50也优选由绝热材料制作而成,以进一步减少高温空气在经过软管50时的温度损失。或者,本实施例中,加热器20也可以安装于压头机构40,空气流道21的出口与第一自加热管路30的入口对接。It is worth noting that, in this embodiment, the hose 50 is also preferably made of a heat-insulating material, so as to further reduce the temperature loss of high-temperature air when passing through the hose 50. Alternatively, in this embodiment, the heater 20 may also be installed in the pressure head mechanism 40, and the outlet of the air flow channel 21 is connected to the inlet of the first self-heating pipe 30.
具体的,加热器20可以安装于压头机构40的上方,并使空气流道21的出口直接与第一自加热管路30的入口对接,此时,空气在空气流道21加热至设定温度后直接进入第一自加热管路30,不会在运输过程中再出现额外的温度损失,第一自加热管路30中的伴热带的工作要求更低,超效空气加热系统的整体热效率也越高。Specifically, the heater 20 can be installed above the pressure head mechanism 40, and the outlet of the air flow path 21 is directly connected to the inlet of the first self-heating pipe 30. At this time, the air is heated to the set point in the air flow path 21. After the temperature enters the first self-heating pipeline 30 directly, there will be no additional temperature loss during transportation. The working requirements of the heating cable in the first self-heating pipeline 30 are lower, and the overall thermal efficiency of the super-efficiency air heating system Also higher.
或者,在加热器20安装于压头机构40时,其也同样可以通过软管50与第一自加热管路30连接。Alternatively, when the heater 20 is installed in the pressure head mechanism 40, it can also be connected to the first self-heating pipe 30 through the hose 50 in the same manner.
或者,在上述实施例的基础上,进一步地,加热器20吹气罩10的布置方式也可以进行改变,其中,参照图3和图4,本实施例中,加热器20也可以固接于吹气罩10内,即空气在空气流道21加热至设定温度后直接吹入芯盒的型腔内,高温空气基本不再有输送过程,有效避免高温空气在输送时的温度损失。Or, on the basis of the above embodiment, further, the arrangement of the heater 20 blowing hood 10 can also be changed. Among them, referring to Figures 3 and 4, in this embodiment, the heater 20 can also be fixed to In the air blowing hood 10, that is, the air is directly blown into the cavity of the core box after the air flow channel 21 is heated to a set temperature. The high-temperature air basically no longer has a conveying process, which effectively avoids the temperature loss of the high-temperature air during conveying.
请继续参照图3和图4,在加热器20与吹气罩10固接的基础上,即在加热器20与吹气罩10集成安装的基础上,超效空气加热系统还可以包括空气输送管路60,空气输送管路60安装于压头机构40,空气输送管路60的出口能够随着压头机构40的移动与空气流道21的入口对接。Please continue to refer to Figures 3 and 4, on the basis that the heater 20 is fixedly connected to the blowing hood 10, that is, on the basis of the integrated installation of the heater 20 and the blowing hood 10, the super-efficiency air heating system may also include air delivery The pipeline 60 and the air delivery pipeline 60 are installed in the pressure head mechanism 40, and the outlet of the air delivery pipeline 60 can be connected with the inlet of the air flow channel 21 along with the movement of the pressure head mechanism 40.
即在需要超效空气加热系统工作以对芯盒的型腔提供高温空气时,加热器20与吹气罩10移动至压头机构40和芯盒之间,通过在压头机构40上设置空气输送管路60,压头机构40下移即可完成空气输送管路60的出 口与空气流道21的入口的对接,此时,只需将压缩空气由空气输送管路60的入口输入即可。That is, when the super-efficiency air heating system needs to work to provide high-temperature air to the cavity of the core box, the heater 20 and the blowing hood 10 are moved between the head mechanism 40 and the core box, and air is set on the head mechanism 40. The delivery pipeline 60, the pressure head mechanism 40 is moved down to complete the connection between the outlet of the air delivery pipeline 60 and the inlet of the air flow channel 21. At this time, only the compressed air needs to be input from the inlet of the air delivery pipeline 60. .
本实施例中,在加热器20与吹气罩10集成安装的基础上,超效空气加热系统还包括空气输送管路60的设置方式,相比于将向加热器20输送空气的管路直接与空气流道21的入口固定连接,空气输送管路60不需要随着加热器20一起移动而造成有可能发生的干涉,有效保证空气被顺利输送至加热器20内。In this embodiment, on the basis of the integrated installation of the heater 20 and the air blowing hood 10, the super-efficiency air heating system also includes the arrangement of the air delivery pipeline 60, which is compared with the direct air delivery pipeline to the heater 20. Fixedly connected to the inlet of the air flow channel 21, the air delivery pipeline 60 does not need to move along with the heater 20 to cause possible interference, which effectively ensures that the air is smoothly delivered into the heater 20.
本实施例中,加热器20的数量有多个,且多个加热器20串联连接。In this embodiment, there are multiple heaters 20, and multiple heaters 20 are connected in series.
当加热器20串联时,每级加热器20可单独设定加热温度,温度呈梯度递增模式,以节能降耗,同时如采用串联时,首级或初级加热器20可采用低熔点材质(小于700℃),根据设定温度来选择加热器材质,通常采用二级加热器,首级采用低熔点材质,末级采用高熔点材质。When the heaters 20 are connected in series, the heating temperature of each heater 20 can be individually set, and the temperature is in a gradient increasing mode to save energy and reduce consumption. At the same time, if the heater 20 is connected in series, the first stage or primary heater 20 can be made of low melting point material (less than 700℃), the heater material is selected according to the set temperature, usually a secondary heater, the first stage is made of low melting point material, and the last stage is made of high melting point material.
可选地,多个加热器20进行串联时,每级加热器20能够依次对空气进行加热,可以采用梯度递增的模式,也可以采用均一温度加热的方式,利用每级加热器20的温度均设定为流速下的空气加热至设定温度,利用多个加热器20能够保证空气无论在传输以及热损失的情况下,能够及时补充热量;同时还能够避免单极加热器20无法将空气加热至需要设定的温度,保证了整体结构中对空气加热的稳定性。Optionally, when a plurality of heaters 20 are connected in series, each level of heater 20 can heat the air in turn. A gradient increasing mode can be used, or a uniform temperature heating method can be used, using the uniform temperature of each level of heater 20. Set to heat the air at the flow rate to the set temperature, using multiple heaters 20 can ensure that the air can replenish heat in time regardless of transmission and heat loss; at the same time, it can also prevent the unipolar heater 20 from being unable to heat the air To the required temperature, the stability of the air heating in the overall structure is ensured.
优选的,加热器20的数量为两个,两个加热器20通过绝热管连接,并均固定安装于制芯机本体。Preferably, the number of heaters 20 is two, and the two heaters 20 are connected by an insulating tube, and both are fixedly installed on the core making machine body.
或者,本实施例也可以设置加热器20的数量只有一个,只需该加热器20能够将设定流速下的空气加热至设定温度即可。Alternatively, in this embodiment, only one heater 20 may be provided, as long as the heater 20 can heat the air at the set flow rate to the set temperature.
优选的,加热器20可以由熔点为700℃-1500℃的材质制作而成,相比于体积相同以及结构相同的铝制加热器20,本实施例中的加热器20能够将 空气加热至250℃以上,以满足无机工艺超高温吹气需求,使得空气加热器20装置的适用范围更广。Preferably, the heater 20 can be made of a material with a melting point of 700°C to 1500°C. Compared with an aluminum heater 20 of the same volume and structure, the heater 20 in this embodiment can heat the air to 250°C. ℃ above, in order to meet the ultra-high temperature blowing demand of inorganic technology, so that the air heater 20 device has a wider application range.
具体的,加热器20可以由紫铜材料制作而成,也可以由其余热容更高、熔点更高的金属或金属合金材料制成。Specifically, the heater 20 may be made of red copper material, or may be made of other metals or metal alloy materials with higher heat capacity and higher melting point.
本实施例提供一种制芯机,包括前述实施方式任一项所述的超效空气加热系统。本实施例提供的制芯机的技术优势与上述超效空气加热系统的技术优势相同,此处不再赘述。This embodiment provides a core making machine, including the super-efficiency air heating system described in any one of the foregoing embodiments. The technical advantages of the core-making machine provided in this embodiment are the same as those of the above-mentioned super-efficiency air heating system, and will not be repeated here.
需要说明的是,在不冲突的情况下,本申请中的实施例中的特征可以相互结合。It should be noted that, in the case of no conflict, the features in the embodiments of the present application can be combined with each other.
以上所述仅为本申请的优选实施例而已,并不配置成限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The foregoing descriptions are only preferred embodiments of the application, and are not configured to limit the application. For those skilled in the art, the application may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included in the protection scope of this application.
工业实用性Industrial applicability
本申请实施例提供的一种超效空气加热系统通过设置加热器内的空气流道成S形分布,在空气流道长度一定的基础上,与外界接触的面积更小,空气在加热过程中的温度损失更小,加热器的能耗更低,有效保证加热器将空气加热至设定的温度,提高了固化效率,保证制芯机的工作性能。The super-efficiency air heating system provided by the embodiments of the present application is arranged in an S-shaped distribution of air flow passages in the heater. On the basis of a certain length of the air flow passage, the area in contact with the outside is smaller, and the air is heated during the heating process. The temperature loss is smaller, the heater's energy consumption is lower, and the heater can effectively ensure that the heater heats the air to the set temperature, which improves the curing efficiency and ensures the working performance of the core making machine.

Claims (19)

  1. 一种超效空气加热系统,其特征在于,包括吹气罩(10)以及加热器(20);A super-efficiency air heating system, characterized in that it comprises an air blowing hood (10) and a heater (20);
    所述吹气罩(10)可移动设置于制芯机本体,所述吹气罩(10)的出口能够与芯盒的型腔对接,所述加热器(20)内部形成S形排列的空气流道(21),所述空气流道(21)的出口能够与所述吹气罩(10)的入口连接,并通过所述吹气罩(10)向所述芯盒的型腔输送高温空气。The blowing hood (10) is movably arranged on the core making machine body, the outlet of the blowing hood (10) can be docked with the cavity of the core box, and the inside of the heater (20) forms an S-shaped arrangement of air A runner (21), the outlet of the air runner (21) can be connected with the inlet of the air blowing hood (10), and the high temperature is delivered to the cavity of the core box through the air blowing hood (10) Air.
  2. 根据权利要求1所述的超效空气加热系统,其特征在于,所述超效空气加热系统还包括第一自加热管路(30)和第二自加热管路,所述第一自加热管路(30)安装于压头机构(40),所述第二自加热管路安装于所述吹气罩(10),所述第一自加热管路(30)的入口与所述空气流道(21)的出口连接,所述第一自加热管路(30)的出口能够随着所述压头机构(40)的移动与所述第二自加热管路的入口对接。The super-efficiency air heating system according to claim 1, wherein the super-efficiency air heating system further comprises a first self-heating pipe (30) and a second self-heating pipe, the first self-heating pipe The path (30) is installed on the pressure head mechanism (40), the second self-heating pipe is installed on the blowing hood (10), and the inlet of the first self-heating pipe (30) is connected to the air flow The outlet of the channel (21) is connected, and the outlet of the first self-heating pipeline (30) can be connected with the inlet of the second self-heating pipeline along with the movement of the pressure head mechanism (40).
  3. 根据权利要求2所述的超效空气加热系统,其特征在于,所述第一自加热管路(30)和所述第二自加热管路结构相同,所述第一自加热管路(30)包括硬管以及安装于硬管的伴热带,所述伴热带配置成补充高温空气经过硬管时损失的热量。The super-efficiency air heating system according to claim 2, wherein the first self-heating pipe (30) and the second self-heating pipe have the same structure, and the first self-heating pipe (30) ) Includes a hard pipe and a heating cable installed on the hard pipe, and the heating cable is configured to supplement the heat lost when the high-temperature air passes through the hard pipe.
  4. 根据权利要求3所述的超效空气加热系统,其特征在于,所述硬管为直管,所述直管的长度方向为竖直方向,所述硬管的上端开口为高温空气入口,所述硬管的下端开口为高温空气出口;The super-efficiency air heating system according to claim 3, wherein the hard tube is a straight tube, the length direction of the straight tube is a vertical direction, and the upper end opening of the hard tube is a high-temperature air inlet, so The lower end opening of the hard tube is a high-temperature air outlet;
    所述伴热带设置于硬管的外部。The heating cable is arranged on the outside of the hard pipe.
  5. 根据权利要求4所述的超效空气加热系统,其特征在于,所述伴热带配置成为温控电伴热带电缆;The super-efficiency air heating system according to claim 4, wherein the heating cable is configured as a temperature-controlled electric heating cable;
    所述伴热带包括导电高分子复合材料和两根平行金属导线及绝缘护套 形成的扁形带状电缆,所述伴热带配置成利用电伴热设备将电能转化为热能。The heating cable includes a conductive polymer composite material, a flat ribbon cable formed by two parallel metal wires and an insulating sheath, and the heating cable is configured to convert electrical energy into heat by using electric heating equipment.
  6. 根据权利要求3-5任一项所述的超效空气加热系统,其特征在于,所述硬管的材料为绝热材料。The super-efficiency air heating system according to any one of claims 3-5, wherein the material of the hard tube is a heat-insulating material.
  7. 根据权利要求3所述的超效空气加热系统,其特征在于,所述第一自加热管路(30)和所述第二自加热管路结构相同,所述第一自加热管路(30)包括柔性管以及安装于柔性管的自加热组件,所述自加热组件配置成补充高温空气经过柔性管时损失的热量;The super-efficiency air heating system according to claim 3, wherein the first self-heating pipe (30) and the second self-heating pipe have the same structure, and the first self-heating pipe (30) ) Includes a flexible pipe and a self-heating component installed on the flexible pipe, the self-heating component is configured to supplement the heat lost when the high-temperature air passes through the flexible pipe;
    所述自加热组件包括加热丝或加热管。The self-heating component includes a heating wire or a heating tube.
  8. 根据权利要求2-7任一项所述的超效空气加热系统,其特征在于,所述超效空气加热系统还包括软管(50),所述空气流道(21)的出口通过所述软管(50)与所述第一自加热管路(30)的入口连接。The super-efficiency air heating system according to any one of claims 2-7, wherein the super-efficiency air heating system further comprises a hose (50), and the outlet of the air flow channel (21) passes through the The hose (50) is connected with the inlet of the first self-heating pipeline (30).
  9. 根据权利要求2-8任一项所述的超效空气加热系统,其特征在于,所述加热器(20)安装于制芯机顶部,所述空气流道(21)的出口与所述第一自加热管路(30)的入口对接。The super-efficiency air heating system according to any one of claims 2-8, wherein the heater (20) is installed on the top of the core making machine, and the outlet of the air flow channel (21) is connected to the first The inlet of a self-heating pipeline (30) is connected to each other.
  10. 根据权利要求2-9任一项所述的超效空气加热系统,其特征在于,所述压头机构(40)滑动安装于制芯机主体,配置成能够竖向往复移动,以使所述压头机构(40)能够靠近和远离所述芯盒的型腔开口,所述第一自加热管路(30)安装于所述压头机构(40)上。The super-efficiency air heating system according to any one of claims 2-9, wherein the pressure head mechanism (40) is slidably mounted on the main body of the core making machine, and is configured to be capable of reciprocating vertically to make the The pressing head mechanism (40) can be close to and away from the cavity opening of the core box, and the first self-heating pipeline (30) is installed on the pressing head mechanism (40).
  11. 根据权利要求1-10任一项所述的超效空气加热系统,其特征在于,所述加热器(20)固接于所述吹气罩(10)内,且两者均滑动设置于制芯机本体。The super-efficiency air heating system according to any one of claims 1-10, wherein the heater (20) is fixed in the blowing hood (10), and both of them are slidably arranged in the manufacturing system. Core machine body.
  12. 根据权利要求11所述的超效空气加热系统,其特征在于,所述超效空气加热系统还包括空气输送管路(60),所述空气输送管路(60)安装 于压头机构(40),所述空气输送管路(60)的出口能够随着所述压头机构(40)的移动与所述空气流道(21)的入口对接。The super-efficiency air heating system according to claim 11, wherein the super-efficiency air heating system further comprises an air delivery pipeline (60), and the air delivery pipeline (60) is installed on the pressure head mechanism (40). ), the outlet of the air delivery pipeline (60) can be connected with the inlet of the air flow channel (21) along with the movement of the pressure head mechanism (40).
  13. 根据权利要求1-12任一项所述的超效空气加热系统,其特征在于,所述加热器(20)的数量有多个,且多个所述加热器(20)串联连接。The super-efficiency air heating system according to any one of claims 1-12, wherein there are multiple heaters (20), and multiple heaters (20) are connected in series.
  14. 根据权利要求13所述的超效空气加热系统,其特征在于,多个所述加热器(20)串联的首级加热器采用低熔点材质,末级加热器采用高熔点材质。The super-efficiency air heating system according to claim 13, characterized in that the first-stage heater of the plurality of heaters (20) connected in series is made of low-melting-point material, and the last-stage heater is made of high-melting-point material.
  15. 根据权利要求1-14任一项所述的超效空气加热系统,其特征在于,所述加热器(20)由熔点为700℃-1500℃的材质制作而成。The super-efficiency air heating system according to any one of claims 1-14, wherein the heater (20) is made of a material with a melting point of 700°C to 1500°C.
  16. 根据权利要求1-15任一项所述的超效空气加热系统,其特征在于,所述加热器(20)的数量为两个,两个所述加热器(20)通过绝热管连接,并均固定安装于所述制芯机本体上。The super-efficiency air heating system according to any one of claims 1-15, wherein the number of the heaters (20) is two, and the two heaters (20) are connected by an adiabatic pipe, and They are all fixedly installed on the main body of the core making machine.
  17. 根据权利要求1-16任一项所述的超效空气加热系统,其特征在于,所述加热器(20)的材料包括紫铜材料。The super-efficiency air heating system according to any one of claims 1-16, wherein the material of the heater (20) comprises a copper material.
  18. 根据权利要求1-17任一项所述的超效空气加热系统,其特征在于,还包括移动组件;The super-efficiency air heating system according to any one of claims 1-17, further comprising a moving component;
    所述移动组件位于所述制芯机本体和所述吹气罩之间,所述移动组件分别与所述吹气罩和所述制芯机本体连接,所述吹气罩配置成通过所述移动组件相对于所述制芯机滑动连接。The moving assembly is located between the core making machine body and the blowing hood, the moving assembly is respectively connected with the blowing hood and the core making machine body, and the blowing hood is configured to pass through the The moving component is slidably connected with the core making machine.
  19. 一种制芯机,其特征在于,包括如权利要求1-18任一项所述的超效空气加热系统。A core making machine, characterized by comprising the super-efficiency air heating system according to any one of claims 1-18.
PCT/CN2020/141393 2020-04-27 2020-12-30 Super-efficient air heating system and core making machine WO2021218222A1 (en)

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