CN203342723U - Combined vacuum planetary mixer for ultrasonic dispersion - Google Patents
Combined vacuum planetary mixer for ultrasonic dispersion Download PDFInfo
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- CN203342723U CN203342723U CN 201320359860 CN201320359860U CN203342723U CN 203342723 U CN203342723 U CN 203342723U CN 201320359860 CN201320359860 CN 201320359860 CN 201320359860 U CN201320359860 U CN 201320359860U CN 203342723 U CN203342723 U CN 203342723U
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Abstract
The utility model relates to a combined vacuum planetary mixer for ultrasonic dispersion. At least one ultrasonic dispersion device is installed on the side surface or/and at the bottom of a mixing barrel of the mixer through a quick flange plate and a quick clamping hoop; the ultrasonic dispersion device has the frequency of 5-100kHz; the ultrasonic dispersion device comprises an amplitude transforming rod, a tool head arranged at the front end of the amplitude transforming rod and being capable of contacting materials, and a transducer arranged at the back end of the amplitude transforming rod and connected with an ultrasonic vibration source. The combined vacuum planetary mixer for the ultrasonic dispersion gives full play to the advantages of mechanical planetary mixing, planetary dispersion and fixed-position ultrasonic dispersion, is effectively combined with the vacuum mechanical planetary mixing and the planetary dispersion through the large-power ultrasonic dispersion device, and can work in a vacuum state so as to better improve the mixing and dispersing effects of ultrafine and nano-scale materials; through connection of the quick flange, the combined vacuum planetary mixer for the ultrasonic dispersion is convenient to install, detach, replace and clean; ultrasonic power is high, so that the production efficiency can be significantly improved and the production cost and energy consumption are reduced.
Description
Technical field
The utility model relates to a kind of mix and blend equipment, particularly a kind of composite vacuum planet ultrasonic wave dispersator.
Background technology
In numerous industry production such as chemical industry, electric slurry, coating, adhesive, cosmetics, lubricating grease, pharmacy, food, the hybrid mode of material has mechanical type, chemical formula, ultrasonic wave.Most widely used mechanical type wherein--be our mechanical type mixer commonly used, it drives by transmission device stirring, mixing, dispersion and the emulsification that agitator rotates to reach different material; Shortcoming: and the slurry time is long; The stability of slurry (especially the dispersion of super-fine material, apparent viscosity is stable) is undesirable; Energy consumption is high.Applying along with the ultra-fine level of application industry and nanoscale material in recent years, mechanical type mix and blend equipment more and more is difficult to adapt to, and now ultrasonic wave, because of its splendid dispersion effect to ultra-fine level and nanoscale material, starts more and more to be applied in mixing of materials.
Mechanical dispersion is by the impeller of High Rotation Speed and centrifugal percussion, makes liquid stream strenuous exercise, the frictional force between consequent shearing force, impulsive force and particle; Utilize these mechanical forces that particle agglomeration is broken up, impel small particle be uniformly distributed and suspend in liquid phase medium (continuous phase).Ultrasonic wave disperse to have utilized under its distinctive cavitation effect and cavitation with the effects such as mechanical effect, fuel factor, dispersion effect, changed the conditions and environment result of material reaction, accelerate emulsifying materials, stirring, peptizaiton, greatly improved mixing efficiency.Limited by the ul-trasonic irradiation scope, the method is multiplex in small-size experiment equipment; Big scale production equipment is for reaching preferably mixed effect, and the mode that adopts mechanical type to combine with ultrasonic wave is mixed more, and as the ultrasonic wave agitator tank, ultrasonic wave is arranged on container side wall; The ultrasonic stirrer that Chinese patent ZL200520057555.6 announces, ultrasonic transducer directly stretches in material, and be positioned in the middle part of container, these two kinds of device for mechanical agitators are fixed with the position of the relative container of ultrasonic wave, all need to rely on mechanical agitator to drive Flow of Goods and Materials and guarantee hyperacoustic action effect, affected by mechanical agitator mixing effect and ultrasonic power, ultrasonic wave is still undesirable to the mixed effect of material, and heat dissipation problem that can't fine solution vacuum state ultrasonic oscillator, affect vacuum state material stirring, mixing.The double planetary mixer with the intensified by ultrasonic wave device that Chinese patent ZL201120239772.2 announces, its ultrasonic mixing device is arranged on rotating turret, directly stretches in material.When its deficiency is mainly the equipment inner chamber and is vacuum, be not suitable for carrying out the ultrasonic wave mixing; Ultrasonic mixing device is arranged on rotating turret, and the power supply wiring complexity causes the low and maintenance trouble of equipment dependability, and workload is large.
Summary of the invention
The technical problems to be solved in the utility model is: a kind of mechanical planet stirring of giving full play to is provided, the composite vacuum planet ultrasonic wave dispersator of the advantage that planet dispersion and fixed position ultrasonic wave disperse, this mixer adopts large power supersonic wave distributing device and vacuum machine planet stirring, planet disperses effectively combination, can be in vacuum state work, better to improve the dispersed with stirring effect of ultra-fine level and nanoscale material, ultrasonic unit directly stretches in material, for integral type, by fast-assembling flange, connect, mounting or dismounting, change, easy to clean, simple in structure easy for installation, power is large, solved big scale production equipment ultrasonic power deficiency, poor effect, inconvenience is installed, agitator cleans an inconvenient difficult problem, can significantly improve production efficiency, reduce production costs and energy consumption.
The technical scheme solved the problems of the technologies described above is: a kind of composite vacuum planet ultrasonic wave dispersator, comprise frame, transverse beam assembly, be arranged on the high speed power set on transverse beam assembly, the low speed power set, the high-speed drive shaft driven by the high speed power set, the low-speed shaft of the hollow driven by the low speed power set, the upper tub assembly that is arranged on the transverse beam assembly below and is connected with transverse beam assembly, the agitator assembly be connected with upper tub assembly, be positioned at the planetary gear train component of tub assembly, be arranged on low-speed machinery agitating device and high speed machine dispersal device on the planet case of planetary gear train component, described high-speed drive shaft is placed in the low-speed shaft of hollow, the shaft of described low-speed machinery agitating device is connected with low-speed shaft by the planet circular system of planetary gear train component, described high speed machine dispersal device is connected with high-speed drive shaft with belt pulley by belt respectively with the high speed machine emulsifier unit, the agitator side of described agitator assembly is or/and also be provided with at least one ultrasonic wave dispersal device on bottom.
The frequency of described ultrasonic wave dispersal device is 5 kHz～100kHz.
Described ultrasonic wave dispersal device is arranged on agitator by fast-assembling flange dish and Quick hoop.
Tool heads and the transducer that is arranged on the ultrasonic transformer rear end and is connected with ultrasonic vibration source that described ultrasonic wave dispersal device comprises ultrasonic transformer, is arranged on the ultrasonic transformer front end and can contacts with material.
Be provided with the chuck layer on the agitator wall of described agitator assembly, in described chuck layer, by being provided with helical baffle, form helical duct.
On described agitator wall, the outside of chuck layer also is provided with heat-insulation layer, is filled with insulation material in heat-insulation layer.
Also be provided with and scrape wall device on described planet case.
Between described transverse beam assembly and frame, by lifting assembly, be connected.
The quantity of described high speed machine dispersal device is 1-4.
Also be provided with 1-4 high speed machine emulsifier unit on the planet case of described planetary gear train component.
Owing to adopting technique scheme, the composite vacuum planet ultrasonic wave dispersator of the utility model has following beneficial effect:
1, the utility model exists planet stirring device, planet mechanical dispersion unit and ultrasonic wave dispersal device simultaneously.These three kinds of devices can be worked simultaneously, and material is carried out to macroscopic view, micro stirring mixed processing; I.e. macroscopic view stirring, machinery, fluid power are sheared and are disperseed to disperse to be mixed dispersion to material with microcosmic simultaneously, and production efficiency is high, the material stirring fineness is good, homogeneity is good.
2, the utility model exists planet stirring device, planet mechanical dispersion unit and ultrasonic wave dispersal device simultaneously.These three kinds of devices can work alone respectively, and material is carried out to macroscopic view or micro stirring mixed processing; I.e. macroscopic view stirring, machinery, fluid power are sheared and are disperseed can carry out work in combination with the microcosmic divergent function, and applicable to being uniformly mixed of different qualities material, the adaptation of product is wide.
3, the utility model can effectively solve the difficult problem that is uniformly mixed that only depends on the easy reunion of the insurmountable nano material of mechanical dispersion, and energy consumption is low.
4, the utility model structure is simpler, efficiency is higher and energy consumption is lower.
5, ultrasonic wave dispersal device of the present utility model is connected with agitator by fast-assembling flange dish and Quick hoop, mounting or dismounting, cleaning, easy to maintenance.
6, ultrasonic wave dispersal device of the present utility model is mounted in agitator side or bottom, the erection space needed because of the ultrasonic wave dispersal device is very little, and be provided with the rubber cushion for sealing in the middle of the fast-assembling flange dish, good airproof performance can be worked under the state of malleation or negative pressure.
When 7, the material stirring container is laminated vessel (laminated vessel refer on the agitator wall chuck layer is set, the outside of chuck layer arranges the structure of heat-insulation layer again), can realizes treating and stir the heating of material, insulation, cooling effect.
Below, in conjunction with the accompanying drawings and embodiments the technical characterictic of the composite vacuum planet ultrasonic wave dispersator of the utility model is further described.
The accompanying drawing explanation
Fig. 1-Fig. 3: the composite vacuum planet ultrasonic wave dispersator structural representation (analysing and observe) of the utility model.
Fig. 1: front view, Fig. 2: left view, the B section enlarged drawing of Fig. 3: Fig. 2.
In figure: 1-frame, 2-low-speed machinery agitating device, 3-agitator assembly, 31-chuck layer, the upper tub assembly of 4-, 5-planetary gear train component, the 6-low-speed shaft, the 7-high-speed drive shaft, 8-transverse beam assembly, 9-high speed power set, 10-low speed power set, the 11-petrol station, 12-lifting assembly, 13-high speed machine emulsifier unit, 14-high speed machine dispersal device, 15-scrapes wall device, 16-ultrasonic wave dispersal device, 161-tool heads, the 162-ultrasonic transformer, the 163-transducer, 17-fast-assembling flange dish and Quick hoop, 18-ultrasonic vibration source.
The specific embodiment
Embodiment 1: a kind of composite vacuum planet ultrasonic wave dispersator, as shown in Figure 1-Figure 3, comprise frame 1, transverse beam assembly 8, be arranged on the high speed power set 9 on transverse beam assembly, low speed power set 10, the high-speed drive shaft 7 driven by the high speed power set, the low-speed shaft 6 of the hollow driven by the low speed power set, the upper tub assembly 4 that is arranged on the transverse beam assembly below and is connected with transverse beam assembly, the agitator assembly 3 be connected with upper tub assembly, the planetary gear train component 5(planetary gear train component that is positioned at tub assembly comprises planet circular system, planet case and planet guard shield), be arranged on the low-speed machinery agitating device 2 on the planet case of planetary gear train component, high speed machine dispersal device 14, high speed machine emulsifier unit 13 and scrape wall device 15, described high-speed drive shaft is placed in the low-speed shaft of hollow, the shaft of described low-speed machinery agitating device is connected with low-speed shaft by the planet circular system of planetary gear train component, described high speed machine dispersal device is connected with high-speed drive shaft with belt pulley by belt respectively with the high speed machine emulsifier unit, the agitator side of described agitator assembly is or/and also be provided with at least one ultrasonic wave dispersal device 16 on bottom, described ultrasonic wave dispersal device comprises ultrasonic transformer 162, the tool heads 161 and the transducer 163 that is arranged on the ultrasonic transformer rear end and is connected with ultrasonic vibration source 18 that are arranged on the ultrasonic transformer front end and can contact with material.The frequency of described ultrasonic wave dispersal device is generally 5kHz～100kHz.Described ultrasonic wave dispersal device is arranged on agitator by fast-assembling flange dish and Quick hoop 17.Described fast-assembling flange dish comprises flange I and flange II, the flange I is fixed on the agitator wall, flange II and ultrasonic wave dispersal device connect as one, during installation, the ultrasonic wave dispersal device, through the flange I on the agitator wall, is reached to sealing assurance vacuum by Quick hoop by the rubber cushion compression be provided with between flange II and flange I and flange II and flange I and do not leak.
Be connected by lifting assembly 12 between described transverse beam assembly and frame, also be provided with the petrol station 11 for controlling lifting assembly on frame.
The agitator of the described agitator assembly of the present embodiment is the monolayered vessel structure, be only to be provided with chuck layer 31 on the agitator wall, form helical duct by being provided with helical baffle in described chuck layer, chuck layer top has media outlet, and bottom has medium inlet.As a kind of conversion of the present embodiment, the agitator of described agitator assembly also can be designed as the laminated vessel structure, and on the agitator wall, the outside of chuck layer also is provided with heat-insulation layer, is filled with insulation material in heat-insulation layer.Can realize stirring the heating of material, insulation, cooling.
The present embodiment can arrange the quantity of ultrasonic wave dispersal device 16 as required, minimumly arranges 1, can also arrange 2,3,4 or more, and the ultrasonic wave dispersal device is arranged on the agitator side or/and on bottom.The quantity of described high speed machine dispersal device 14, minimumly arrange 1, can also arrange 2,3 or 4.
As a kind of conversion of this enforcement, also high speed machine emulsifier unit 13 can be set, also a plurality of high speed machine emulsifier units can be set as required.As another conversion of this enforcement, also can not arrange and scrape wall device 15.
One or more ultrasonic wave dispersal devices that the utility model adopts can be arranged on container bottom or side, position is fixed, by planet stirring, material is fully exchanged in stirred vessel, and the energy transfer function of ultrasonic energy in can the mixture in container itself, the vibrational energy effect that ultrasonic unit produces can produce all materials in container well and stir, peptizaiton.Each critical piece function of the utility model:
1. vacuum machine planet stirring, planet discrete part: material is carried out to macroscopic view and stir and disperse, can realize under vacuum or barotropic state abundant mixing, heat transfer, the mass transfer of material in container.
2. ultrasonic vibration source (driving power): the civil power of 50-60Hz is converted into to high-power high-frequency (5kHz-100kHz) power supply, offers transducer.Energy conversion efficiency is up to 80%-90%, and power is large, and efficiency is high, and swept area is large, is applicable to large-scale industrial production, has frequency power simultaneously and monitors in real time, and power is adjustable, the overload-alarm function.
3. transducer: be the high-frequency electric energy conversion mechanical vibrational energy.
4. ultrasonic transformer: connect and fixing of energy converter and tool heads, will after the Amplitude amplification of transducer, be sent to tool heads.
5. tool heads: ultrasonic energy is transmitted in material and goes.
6. fast-assembling flange: above each assembly is closely connected, realize the cleaning of rapid-assembling/disassembling and tool heads.
During the operation of the utility model equipment, by transmission device, power is passed to the planet case in planetary gear train component, planetary gear drives the planet case and does revolution motion around the transmission center, high speed machine dispersal device and stirring at low speed device, scrape the not homonymy that wall device is arranged on respectively the planet case, revolve round the sun with the planet case; Simultaneously, high speed machine dispersal device and stirring at low speed device synchronous rotation, realize to material the agitation cycle without dead angle.Can realize the mixing of materials of vacuum state by vacuum extractor.At the bottom of one or more ultrasonic wave dispersal devices are arranged on barrel or the fixed position of bucket wall, the material stirred with needs directly contacts, and can give full play to greatest extent hyperacoustic power.Ultrasonic wave dispersal device and low-speed machinery agitating device 2, high speed machine dispersal device 14 and high speed machine emulsifier unit 13 can be worked simultaneously, also can work alone respectively.
The concrete connected mode of the utility model power set, transverse beam assembly, frame, lifting assembly, upper tub assembly, agitator assembly, planetary gear train component, mechanical mixture device (comprising mechanical agitation, mechanical dispersion, machinery emulsification), the concrete structure of scraping wall device and the parts such as fast-assembling flange dish and Quick hoop and critical piece is same as the prior art, repeats no more herein.
Claims (10)
1. a composite vacuum planet ultrasonic wave dispersator, comprise frame (1), transverse beam assembly (8), be arranged on the high speed power set (9) on transverse beam assembly, low speed power set (10), the high-speed drive shaft (7) driven by the high speed power set, the low-speed shaft (6) of the hollow driven by the low speed power set, the upper tub assembly (4) that is arranged on the transverse beam assembly below and is connected with transverse beam assembly, the agitator assembly (3) be connected with upper tub assembly, be positioned at the planetary gear train component (5) of tub assembly, be arranged on low-speed machinery agitating device (2) and high speed machine dispersal device (14) on the planet case of planetary gear train component, described high-speed drive shaft is placed in the low-speed shaft of hollow, the shaft of described low-speed machinery agitating device is connected with low-speed shaft by the planet circular system of planetary gear train component, described high speed machine dispersal device is connected with high-speed drive shaft with belt pulley by belt respectively with the high speed machine emulsifier unit, it is characterized in that: the agitator side of described agitator assembly is or/and also be provided with at least one ultrasonic wave dispersal device (16) on bottom.
2. composite vacuum planet ultrasonic wave dispersator according to claim 1, it is characterized in that: the frequency of described ultrasonic wave dispersal device is 5 kHz～100kHz.
3. composite vacuum planet ultrasonic wave dispersator according to claim 1, it is characterized in that: described ultrasonic wave dispersal device is arranged on agitator by fast-assembling flange dish and Quick hoop (17).
4. according to claim 1,2 or 3 described composite vacuum planet ultrasonic wave dispersators, it is characterized in that: tool heads (161) and the transducer (163) that is arranged on the ultrasonic transformer rear end and is connected with ultrasonic vibration source (18) that described ultrasonic wave dispersal device comprises ultrasonic transformer (162), is arranged on the ultrasonic transformer front end and can contacts with material.
5. composite vacuum planet ultrasonic wave dispersator according to claim 4, is characterized in that: be provided with chuck layer (31) on the agitator wall of described agitator assembly, in described chuck layer, by being provided with helical baffle, form helical duct.
6. composite vacuum planet ultrasonic wave dispersator according to claim 4, it is characterized in that: on described agitator wall, the outside of chuck layer also is provided with heat-insulation layer, is filled with insulation material in heat-insulation layer.
7. composite vacuum planet ultrasonic wave dispersator according to claim 4, is characterized in that: also be provided with on described planet case and scrape wall device (15).
8. composite vacuum planet ultrasonic wave dispersator according to claim 4 is characterized in that: between described transverse beam assembly and frame, by lifting assembly (12), be connected.
9. according to claim 1,2 or 3 described composite vacuum planet ultrasonic wave dispersators, it is characterized in that: the quantity of described high speed machine dispersal device (14) is 1-4.
10. according to claim 1,2 or 3 described composite vacuum planet ultrasonic wave dispersators, it is characterized in that: also be provided with 1-4 high speed machine emulsifier unit (13) on the planet case of described planetary gear train component.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320359860 CN203342723U (en) | 2013-06-21 | 2013-06-21 | Combined vacuum planetary mixer for ultrasonic dispersion |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320359860 CN203342723U (en) | 2013-06-21 | 2013-06-21 | Combined vacuum planetary mixer for ultrasonic dispersion |
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| CN203342723U true CN203342723U (en) | 2013-12-18 |
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| CN 201320359860 Expired - Fee Related CN203342723U (en) | 2013-06-21 | 2013-06-21 | Combined vacuum planetary mixer for ultrasonic dispersion |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105749794A (en) * | 2016-03-31 | 2016-07-13 | 柳州市豪杰特化工机械有限责任公司 | Vacuum insulation stirring machine with heating and cooling functions |
| CN106010845A (en) * | 2016-07-14 | 2016-10-12 | 广州立白企业集团有限公司 | Energy-saving type soap making system |
| CN106215793A (en) * | 2016-08-26 | 2016-12-14 | 国网河南省电力公司电力科学研究院 | A kind of ultrasound wave for natural esters insulating oil mixes vacuum stirring tank |
| CN106693794A (en) * | 2017-03-02 | 2017-05-24 | 柳州市豪杰特化工机械有限责任公司 | Planetary vacuum stirrer dynamic temperature measuring device |
| CN107376712A (en) * | 2017-08-31 | 2017-11-24 | 深圳市杰维工业设备有限公司 | A kind of mixer |
| CN107913624A (en) * | 2017-11-28 | 2018-04-17 | 广东奥瑞特新能源设备科技有限公司 | A kind of mixer |
-
2013
- 2013-06-21 CN CN 201320359860 patent/CN203342723U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105749794A (en) * | 2016-03-31 | 2016-07-13 | 柳州市豪杰特化工机械有限责任公司 | Vacuum insulation stirring machine with heating and cooling functions |
| CN106010845A (en) * | 2016-07-14 | 2016-10-12 | 广州立白企业集团有限公司 | Energy-saving type soap making system |
| CN106010845B (en) * | 2016-07-14 | 2019-03-19 | 广州立白企业集团有限公司 | A kind of energy-saving soapmaking system |
| CN106215793A (en) * | 2016-08-26 | 2016-12-14 | 国网河南省电力公司电力科学研究院 | A kind of ultrasound wave for natural esters insulating oil mixes vacuum stirring tank |
| CN106215793B (en) * | 2016-08-26 | 2019-01-18 | 国网河南省电力公司电力科学研究院 | A kind of ultrasonic wave mixing vacuum stirring tank for natural esters insulating oil |
| CN106693794A (en) * | 2017-03-02 | 2017-05-24 | 柳州市豪杰特化工机械有限责任公司 | Planetary vacuum stirrer dynamic temperature measuring device |
| CN106693794B (en) * | 2017-03-02 | 2023-05-09 | 柳州市豪杰特化工机械有限责任公司 | Dynamic temperature measuring device of planetary vacuum stirrer |
| CN107376712A (en) * | 2017-08-31 | 2017-11-24 | 深圳市杰维工业设备有限公司 | A kind of mixer |
| CN107913624A (en) * | 2017-11-28 | 2018-04-17 | 广东奥瑞特新能源设备科技有限公司 | A kind of mixer |
| CN107913624B (en) * | 2017-11-28 | 2021-02-02 | 广东奥瑞特新能源设备科技有限公司 | Stirring machine |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP02 | Change in the address of a patent holder |
Address after: 545000 the Guangxi Zhuang Autonomous Region Liuzhou City Industrial Zone No. E-02-05 Lowe Patentee after: Liuzhou Hugest Chemical Machinery Co., Ltd. Address before: 545005 No. 6-1, nine mountain road, the Guangxi Zhuang Autonomous Region, Liuzhou Patentee before: Liuzhou Hugest Chemical Machinery Co., Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131218 Termination date: 20200621 |
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| CF01 | Termination of patent right due to non-payment of annual fee |