CN106010845B - A kind of energy-saving soapmaking system - Google Patents

A kind of energy-saving soapmaking system Download PDF

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Publication number
CN106010845B
CN106010845B CN201610559526.2A CN201610559526A CN106010845B CN 106010845 B CN106010845 B CN 106010845B CN 201610559526 A CN201610559526 A CN 201610559526A CN 106010845 B CN106010845 B CN 106010845B
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China
Prior art keywords
soap
soapmaking
storage tank
saving
energy
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CN106010845A (en
Inventor
何宜斌
黄洋庭
陈文福
王李玮
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Guangzhou Liby Enterprise Group Co Ltd
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Guangzhou Liby Enterprise Group Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D13/00Making of soap or soap solutions in general; Apparatus therefor
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D13/00Making of soap or soap solutions in general; Apparatus therefor
    • C11D13/10Mixing; Kneading
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D13/00Making of soap or soap solutions in general; Apparatus therefor
    • C11D13/14Shaping
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D2111/00Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
    • C11D2111/10Objects to be cleaned
    • C11D2111/12Soft surfaces, e.g. textile

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Detergent Compositions (AREA)

Abstract

The present invention relates to soapmaking systems technology fields, disclose a kind of energy-saving soapmaking system, including sequentially connected metering supply device, neutralization reactor, finished product soap process units, at least two sets of the metering supply device, every set metering supply device includes the raw material storage tank group being connected by pipeline and a metering pump, and the metering pump is connected with neutralization reactor;The finished product soap process units includes sequentially connected mixer, grinding refining plant and soap molding machine.Energy-saving soapmaking system of the present invention reduces soap base drying process compared with existing soapmaking system, reduces soap process of producing product energy consumption, more energy-saving and environmental protection.

Description

A kind of energy-saving soapmaking system
Technical field
The present invention relates to a kind of energy-saving soapmaking systems, belong to laundry soap production technical field.
Background technique
For the green environment-friendly development trend for adapting to daily chemical products, the production of soap product is energy-saving and environment-friendly to production process Aspect development.
Soap base drying is the important process link of current soap production.In order to guarantee that fatty acid and liquid alkaline quickly neutralize completely simultaneously Make soap base have good mobility, fatty acid and liquid alkaline in neutralization reactor N-process, a certain amount of work is generally added Skill water is approximately kept at the content of fatty acid after neutralizing in soap base between 55%~65%, and soap base is removed by drying device Part of process water obtains qualified neat soap of the content of fatty acid between 70%-85% by neat soap machine-cut grain.Soap base is dry On the one hand process needs to consume larger amount of energy consumption, while increasing production process and equipment investment.If in neutralization reactor In the qualified soap base production between 70%-85% of achievable content of fatty acid, then can reduce drying device, soap base is anti-from neutralizing It answers device to come out directly to use for soap production.
Then, content of fatty acid qualification still can be completed in neutralization reactor without there is effective soapmaking equipment at present Soap base.There is still a need for be further improved energy consumption with existing soapmaking equipment.
Summary of the invention
The problem of for existing soap production process, the purpose of the present invention is to provide a kind of energy-saving soapmaking systems System, can reduce soap production process, reduce soap process of producing product energy consumption, more energy-saving and environmental protection.
In order to solve technical problem mentioned above, the present invention is addressed by following technical proposals:
A kind of energy-saving soapmaking system, including sequentially connected metering supply device, neutralization reactor, finished product soap production dress It sets, at least two sets of the metering supply device, every set metering supply device includes the raw material storage tank group being connected by pipeline With a metering pump, the metering pump is connected with neutralization reactor;The finished product soap process units includes sequentially connected stirs Mix mixer, grinding refining plant and soap molding machine.
Energy-saving soapmaking system of the invention, the raw material storage tank group include liquid alkaline storage tank, fatty acid storage tank, process water storage One or more of tank and auxiliary material tank battery;The neutralization reactor includes temperature control, stirring, vacuum, ultrasonic vibration apparatus One of or it is a variety of;The grinding refining plant includes three-roll grinder, one or more in refiner;The soap molding Device includes one or two refined in billet cutter and connected dicer, printer for perfumed soap.
Energy-saving soapmaking system of the invention, the raw material storage tank group includes two sets, wherein a set of by the first raw material storage tank Group and the first metering pump are constituted, and the first metering pump discharge is connected with neutralization reactor inlet pipeline;It is another set of to be stored up by the second raw material Tank group and the second metering pump are constituted, and the second metering pump discharge is connected with neutralization reactor inlet pipeline.
Energy-saving soapmaking system of the invention, the first raw material storage tank group include a fatty acid storage tank and two auxiliary materials Storage tank;The second raw material storage tank group includes a liquid caustic soda tank, a technique water pot and three auxiliary material storage tanks.
Energy-saving soapmaking system of the invention, the neutralization reactor contains temperature control, stirring and vacuum plant, suitable thereafter It is secondary to be connected to mixer, refiner, three-roll grinder and soap molding machine.
Energy-saving soapmaking system of the invention, the neutralization reactor are a kind of double planetary mixers, and specifically including that has Three or with the power device of upper motor, blender, the epicyclic transmission mechanism being arranged between motor and blender, ingredient Pot;The blender includes: two helical ribbon agitators and a dispersing stirrer;The helical ribbon agitator, dispersing stirrer are equal Can high speed rotation, can also revolve with rotating turret, rotating turret revolution by the first Motor Control, helical ribbon agitator from Turn by the second Motor Control, dispersing stirrer rotation is by third Motor Control.
Energy-saving soapmaking system of the invention, the upper surface of described neutralization reactor are symmetrically arranged with first charging aperture and second Feed inlet;It is provided with feed opening below the neutralization reactor, reacts and mixes complete material and enter stirring through feed opening Mixer;The ingredients pot has collet;Temperature control water, which is full of after collet, exports outflow from temperature control water;The neutralization reactor is equipped with Vacuum orifice connects vacuum plant by the vacuum orifice.
Energy-saving soapmaking system of the invention, the soap molding machine include connect three-roll grinder purification billet cutter and Connected dicer, printer for perfumed soap, the perfumed soap of printing shaping are produced from printer for perfumed soap.
Energy-saving soapmaking system of the invention, the first raw material storage tank group include a fatty acid storage tank and three auxiliary materials Storage tank;The second raw material storage tank group includes a liquid caustic soda tank, a technique water pot and five auxiliary material storage tanks.
Energy-saving soapmaking system of the invention, the neutralization reactor also include a ultrasonic vibration apparatus, the ultrasound Wave apparatus is symmetrical centered on the main shaft that revolves, and generation ultrasonication can defoam, promote mixing anti-in process of revolution It answers.
Energy-saving soapmaking system of the invention, the soap molding machine include purification billet cutter and connected stripping and slicing Machine, molding laundry soap are produced from dicer.
Due to using above technical scheme, the present invention has following advantageous effects:
1, using energy-saving soapmaking system, in content of fatty acid achievable in neutralization reactor between 70%-85% Qualified soap base production, reduces soap base drying process, reduces soap process of producing product energy consumption, more energy-saving and environmental protection.
2, using energy-saving soapmaking system, the partial supplementary material that original need to can be added in mixer is in advance in and anti- It answers in device and is added, acted on by the intensive shear of helical ribbon agitator and dispersing stirrer and dispersion mixing, passed through under vacuum conditions The further defoaming mixing for crossing ultrasonic wave can make each material mixing more uniform, and laundry soap soap body transparency obtained is high, outer It sees uniform.
Detailed description of the invention
Fig. 1 is the soapmaking system structure diagram of the embodiment of the present invention 1;
Fig. 2 a, 2b and 2c are the front view, side view and top view of neutralization reactor respectively;
Fig. 3 is the soapmaking system structure diagram of the embodiment of the present invention 2;
Fig. 4 is the soapmaking system structure diagram of the embodiment of the present invention 3;
Fig. 5 is the soapmaking system structure diagram of the embodiment of the present invention 4.
1: the first raw material storage tank group, 2: the first metering pump
1 ': the second the 2 ': the second metering pump of raw material storage tank group
3: neutralization reactor 311: first charging aperture 312: second charging aperture
313: feed opening 314: vacuum orifice
31: helical ribbon agitator 32: dispersing stirrer
33: 331: the first motor of rotating turret, 332: the second motor
333: third motor 34: epicyclic transmission mechanism 341: revolution main shaft
35: ingredients pot 351: collet 352: temperature control water inlet
353: temperature control water out 36: ultrasonic unit
4: mixer 5: refiner 6: three-roll grinder
7: purification billet cutter 8: dicer 9: printer for perfumed soap
Specific embodiment
The invention discloses a kind of energy-saving soapmaking systems, including sequentially connected metering supply device, neutralization reactor 3 And finished product soap process units.At least two sets of the metering supply device, every set metering supply device includes being connected by pipeline Raw material storage tank group and metering pump, the metering pump be connected with neutralization reactor 3;The finished product soap process units includes being sequentially connected Mixer, grinding refining plant and soap molding machine.
The raw material storage tank group include one in liquid alkaline storage tank, fatty acid storage tank, technique water storage tank and auxiliary material tank battery or It is multiple.In addition, the auxiliary material tank battery can also include 1~10 auxiliary material storage tank, different auxiliary materials is added according to different formulations.It should Neutralization reactor 3 includes one of temperature control, stirring, vacuum, ultrasonic vibration apparatus or a variety of, can effectively be neutralized material Fully reacting is uniformly mixed.The grinding refining plant includes refiner 5, one or two in three-roll grinder 6.The soap at Type device includes one or two refined in billet cutter 7 and connected dicer 8, printer for perfumed soap 9.
The energy-saving soapmaking system of the present invention is described in further detail below by way of specific preferred embodiment combination attached drawing, But the present invention is not limited in embodiment below.
Embodiment 1
As shown in Figure 1, the energy-saving soapmaking system of the embodiment of the present invention, structure specifically include that sequentially connected metering Feeding device, neutralization reactor and finished product soap process units.The metering supply device includes two sets, wherein a set of by the first raw material Tank battery 1 and the first metering pump 2 are constituted, and the outlet of the first metering pump 2 is connected with 3 inlet pipeline of neutralization reactor;It is another set of by Two raw material storage tank groups 1 ' and the second metering pump 2 ' are constituted, and the outlet of the second metering pump 2 ' is connected with 3 inlet pipeline of neutralization reactor.It should First raw material storage tank group 1 includes a fatty acid storage tank and two auxiliary material storage tanks;The second raw material storage tank group 1 ' includes a liquid Alkali tank, a technique water pot and three auxiliary material storage tanks.
The neutralization reactor 3 contains temperature control, stirring and vacuum plant, has been sequentially connected with mixer 4, purification thereafter Machine 5, three-roll grinder 6 and soap molding machine.
As shown in figs. 2 a-2 c, which is a kind of double planetary mixers, is specifically included that with three or three With the power device of upper motor, blender, epicyclic transmission mechanism 34, ingredients pot 35.The blender includes: two ribbon stirrings 31, dispersing stirrers 32 of device;Helical ribbon agitator 31, dispersing stirrer 32 can high speed rotation, can also be with rotation Frame 33 revolves, and the revolution of rotating turret 33 is controlled by the first motor 331, and helical ribbon agitator rotation is controlled by the second motor 332 System, 32 rotation of dispersing stirrer are controlled by third motor 333.
Reaction mass enters neutralization reactor 3 through first charging aperture 311 and second charging aperture 312.The helical ribbon agitator 31, Dispersing stirrer 32 and ultrasonic unit 36 are symmetrical centered on the main shaft 341 that revolves respectively.The helical ribbon agitator 31 is in public affairs Also rotation while turning makes material up and down and surrounding flowing, so as to reach mixed effect within a very short time.Dispersion stirring Also high speed rotation while revolution of device 32, makes various materials by strong shearing and dispersion mixing.The ultrasonic unit 36 Process of revolution ultrasonication can defoam, further promote hybrid reaction.
The epicyclic transmission mechanism 34 is a kind of transmission joint being arranged between motor and blender.
The ingredients pot 35 is reacted wherein, is mixed for each material.Pot body jacketed 351, can according to production needs, from Temperature control water inlet 352 be added specific temperature cold water or hot water control ingredients pot 35 in temperature, temperature control water be full of collet 351 after from Temperature control water out 353 flows out;In addition vacuum plant can be connect from the vacuum orifice 314 of neutralization reactor 3 to be made in reactor in true Dummy status keeps reaction mass finer and close, facilitates subsequent production.It reacts and mixes complete material and enter stirring through feed opening 313 Mixer 4.
The soap molding machine contains the purification billet cutter 7 and connected dicer 8, perfume of connection three-roll grinder The perfumed soap of soap printer 9, printing shaping is produced from printer for perfumed soap 9.
Embodiment 2
As shown in Fig. 2, the soapmaking system of another embodiment of the present invention, structure specifically includes that sequentially connected metering supplies Expect device, neutralization reactor and finished product soap process units.The metering supply device includes two sets, wherein a set of stored up by the first raw material Tank group 1 and the first metering pump 2 are constituted, and the outlet of the first metering pump 2 is connected with 3 inlet pipeline of neutralization reactor;It is another set of by second Raw material storage tank group 1 ' and the second metering pump 2 ' are constituted, and the outlet of the second metering pump 2 ' is connected with 3 inlet pipeline of neutralization reactor.
Unlike 1 structure of embodiment: the first raw material storage tank group 1 includes a fatty acid storage tank and three auxiliary material storages Tank;The second raw material storage tank group 1 ' includes a liquid caustic soda tank, a technique water pot and five auxiliary material storage tanks.
The neutralization reactor 3 contains temperature control, stirring, vacuum and ultrasonic vibration apparatus, has been sequentially connected with stirring thereafter Mixer 4, refiner 5, three-roll grinder 6 and soap molding machine.
The neutralization reactor 3 is a kind of double planetary mixers, is specifically included that with three or three with the dynamic of upper motor Power device, blender, ultrasonic unit, epicyclic transmission mechanism, ingredients pot.The ultrasonic unit is symmetrical centered on the main shaft that revolves Distribution, and generation ultrasonication can defoam, promote hybrid reaction in process of revolution.
The soap molding machine contains purification billet cutter 7 and connected dicer 8, and molding laundry soap is from stripping and slicing It is produced in machine 8.
Embodiment 3
As shown in figure 3, being the soapmaking system of yet another embodiment of the invention.The soapmaking system includes: sequentially connected metering Feeding device, neutralization reactor and finished product soap process units.The metering supply device includes two sets, wherein a set of by the first raw material Tank battery 1 and the first metering pump 2 are constituted, and the outlet of the first metering pump 2 is connected with 3 inlet pipeline of neutralization reactor;It is another set of by Two raw material storage tank groups 1 ' and the second metering pump 2 ' are constituted, and the outlet of the second metering pump 2 ' is connected with 3 inlet pipeline of neutralization reactor.It should First raw material storage tank group 1 includes a fatty acid storage tank and three auxiliary material storage tanks;The second raw material storage tank group 1 ' includes a liquid Alkali tank, a technique water pot and three auxiliary material storage tanks.
The neutralization reactor 3 contains temperature control, stirring, vacuum plant, has been sequentially connected with mixer 4, three rollers thereafter Grinder 6 and soap molding machine.
The soap molding machine contains purification billet cutter 7 and connected dicer 8, printer for perfumed soap 9, is printed as The perfumed soap of type is produced from printer for perfumed soap 9.
Embodiment 4
As shown in figure 4, being the soapmaking system of further embodiment of this invention.The soapmaking system includes: sequentially connected metering Feeding device, neutralization reactor 3 and finished product soap process units.The metering supply device includes two sets, wherein a set of by the first original Expect that tank battery 1 and the first metering pump 2 are constituted, the outlet of the first metering pump 2 is connected with 3 inlet pipeline of neutralization reactor;It is another set of by Second raw material storage tank group 1 ' and the second metering pump 2 ' are constituted, and the outlet of the second metering pump 2 ' is connected with 3 inlet pipeline of neutralization reactor.
As different from Example 3: the neutralization reactor 3 contains temperature control, stirring, vacuum and ultrasonic vibration apparatus, Thereafter mixer 4, three-roll grinder 6 and soap molding machine have been sequentially connected with.
The soap molding machine contains purification billet cutter 7 and connected dicer 8, and molding laundry soap is from stripping and slicing It is produced in machine 8.
The above described is only a preferred embodiment of the present invention, being not intended to limit the present invention in any form.Therefore Without departing from the technical solutions of the present invention, to the above embodiments according to the technical essence of the invention any simply to repair Change, equivalent variations and modification, all of which are still within the scope of the technical scheme of the invention.

Claims (5)

1. a kind of energy-saving soapmaking system, including sequentially connected metering supply device, neutralization reactor and finished product soap production dress It sets, it is characterised in that: at least two sets of the metering supply device, every set metering supply device includes being connected by pipeline Raw material storage tank group and metering pump, the metering pump are connected with neutralization reactor;The finished product soap process units includes successively connecting Mixer, grinding refining plant and the soap molding machine connect;
The neutralization reactor is a kind of double planetary mixers, comprising: has the power device of three motor, blender, sets Set epicyclic transmission mechanism, the ingredients pot between motor and blender;The blender includes: two helical ribbon agitators and one A dispersing stirrer;The helical ribbon agitator, dispersing stirrer can also can be revolved with rotation with rotating turret, be turned Moving frame revolves by the first Motor Control, and helical ribbon agitator rotation is by the second Motor Control, and dispersing stirrer rotation is by third Motor Control;
The neutralization reactor further includes temperature control and vacuum plant, has been sequentially connected with mixer, grinding refining plant thereafter With soap molding machine;The upper surface of described neutralization reactor is symmetrically arranged with first charging aperture and second charging aperture;It is described to neutralize instead It answers and is provided with feed opening below device, react and mix complete material and enter mixer through feed opening;The ingredients pot With collet;Temperature control water, which is full of after collet, exports outflow from temperature control water;The neutralization reactor is equipped with vacuum orifice, passes through the pumping Vacuum port connects vacuum plant;
The neutralization reactor also includes a ultrasonic vibration apparatus, and the ultrasonic vibration apparatus is right centered on the main shaft that revolves Claim distribution, and generate ultrasonication in process of revolution to defoam, promote hybrid reaction.
2. energy-saving soapmaking system according to claim 1, it is characterised in that: the raw material storage tank group is stored up comprising liquid alkaline One or more of tank, fatty acid storage tank, technique water storage tank and auxiliary material tank battery;The grinding refining plant includes that three rollers are ground One or more in grinding machine, refiner;The soap molding machine includes purification billet cutter and connected dicer, perfume (or spice) One in soap printer or two.
3. energy-saving soapmaking system according to claim 2, it is characterised in that: the metering supply device includes two sets, It is wherein a set of to be made of the first raw material storage tank group and the first metering pump, it is another set of by the second raw material storage tank group and the second metering pump structure At;The first raw material storage tank group includes a fatty acid storage tank and two auxiliary material storage tanks;The second raw material storage tank group includes One liquid caustic soda tank, a technique water pot and three auxiliary material storage tanks.
4. energy-saving soapmaking system according to claim 1, it is characterised in that: the soap molding machine includes three rollers of connection The purification billet cutter and connected dicer, printer for perfumed soap of grinder, the perfumed soap of printing shaping is from printer for perfumed soap In produce.
5. energy-saving soapmaking system according to claim 1, it is characterised in that: the soap molding machine includes purification shaping Machine and connected dicer, molding laundry soap are produced from dicer.
CN201610559526.2A 2016-07-14 2016-07-14 A kind of energy-saving soapmaking system Active CN106010845B (en)

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CN106010845B true CN106010845B (en) 2019-03-19

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108359551A (en) * 2018-03-19 2018-08-03 淄博有道牧业有限公司 A kind of preparation process of goat milk soap
CN112481056B (en) * 2020-12-11 2021-12-24 李伟杰 Soap production facility

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203342723U (en) * 2013-06-21 2013-12-18 柳州市豪杰特化工机械有限责任公司 Combined vacuum planetary mixer for ultrasonic dispersion
CN204022791U (en) * 2014-06-20 2014-12-17 丰益油脂化学(东莞)有限公司 A kind of automatic feeding system of producing for perfumed soap
CN104694305A (en) * 2015-02-11 2015-06-10 浙江华诺化工有限公司 Multifunctional soap-making system
CN105214548A (en) * 2015-10-23 2016-01-06 东莞市安聚信机电科技有限公司 A kind of double-planet vacuum mixer

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203342723U (en) * 2013-06-21 2013-12-18 柳州市豪杰特化工机械有限责任公司 Combined vacuum planetary mixer for ultrasonic dispersion
CN204022791U (en) * 2014-06-20 2014-12-17 丰益油脂化学(东莞)有限公司 A kind of automatic feeding system of producing for perfumed soap
CN104694305A (en) * 2015-02-11 2015-06-10 浙江华诺化工有限公司 Multifunctional soap-making system
CN105214548A (en) * 2015-10-23 2016-01-06 东莞市安聚信机电科技有限公司 A kind of double-planet vacuum mixer

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