CN203327923U - Fodder automatic production system - Google Patents

Fodder automatic production system Download PDF

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Publication number
CN203327923U
CN203327923U CN201320431889XU CN201320431889U CN203327923U CN 203327923 U CN203327923 U CN 203327923U CN 201320431889X U CN201320431889X U CN 201320431889XU CN 201320431889 U CN201320431889 U CN 201320431889U CN 203327923 U CN203327923 U CN 203327923U
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China
Prior art keywords
mixer
bin
production system
automatic production
machine
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Expired - Fee Related
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CN201320431889XU
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Chinese (zh)
Inventor
李宜军
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YICHANG XINXING GUANGDA FEED Co Ltd
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YICHANG XINXING GUANGDA FEED Co Ltd
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Abstract

A fodder automatic production system comprises a plurality of distributing bins. Distributing conveyors are arranged on the lower portions of the distributing bins. A distributing weigher connected with the distributing conveyors is connected with a mixer which is connected with a crusher through a conveying device. The crusher is connected with a fine mixer through an unloader. A fine material adding hopper is arranged above the fine mixer and is connected with the distributing weigher. The fine mixer is connected with a granulator which is connected with a cooler. The cooler is connected with the crusher which is connected with a classifying screen. The classifying screen is connected with a finished product bin. According to the fodder automatic production system, a rotating distributor, the distributing conveyors with the feeding speed controlled by electric control devices and pneumatic valves controlled by the electric control devices are used, so that automation degree is higher, and efficiency is higher. The mode of two-level distribution is used, the balance between the distribution accuracy and the efficiency is guaranteed, the fine material adding hopper is matched with the distributing weigher in the fine mixing process to achieve accurate distribution, and product quality is guaranteed.

Description

The feed Automatic Production System
Technical field
The utility model relates to the Feed Manufacturing field, particularly a kind of feed Automatic Production System.
Background technology
Existing fodder production line needs the workman to carry out repeatedly transfer from raw material is fed to the production engineering of finished product packing, and labour intensity is high, and automaticity is low, and production efficiency is low.
Chinese patent 202774073U discloses a kind of fodder production line, comprise the first raw material feeding mechanism, the pre-deslagging device be connected with this first raw material feeding mechanism, with this pre-deslagging device, be connected and for distributing the distributor of raw material, with this distributor, be connected and for accepting several crushing bins of material that distributor distributes, with crushing bin, be connected and for the pulverizer of comminuting matter, with this pulverizer, be connected and for storing several batch bins of pulverizer institute comminuting matter, the mixer be connected with this batch bin, several storage warehouses that are connected with this mixer, the granulator be connected with this storage warehouse, the classifying screen be connected with granulator, the cooler bin be connected with classifying screen and the packaging platform be connected with this cooler bin.That this utility model connects is compact, from raw material, be fed to the production process of finished product packing without artificial transfer, integrated, automaticity is high, reduces workman's labour intensity, improves production efficiency and yield.The problem existed is:
1, adopted and first pulverized the flow process of mixing afterwards, the dust produced in conveying and production process after first pulverizing is larger, and working environment is poor.
2, thinner dust easily stops up tube wall, causes the Pipeline transport difficulty.And the problem of dust pollution in the unresolved production process of this production line.
3, the granulation in this production line is granulation at the temperature of 75-85 ℃, and at this temperature,, without crossing sterilization fully, there is the problem that easily causes germ contamination in feed.
4, batching mode adopts the batching mode of carrying after weighing, and efficiency is lower.
Summary of the invention
Technical problem to be solved in the utility model is to provide a kind of feed Automatic Production System, can overcome defect of the prior art, and automaticity is high, and the work on the spot environment is good, the reliable product quality of production.
For solving the problems of the technologies described above, the technical scheme that the utility model adopts is: a kind of feed Automatic Production System comprises:
A plurality of batch bins, the bottom of batch bin is provided with the ingredient conveying machine of being controlled feeding speed by electric control gear;
The batch weigher be connected with ingredient conveying machine is connected with mixer, and mixer is connected with pulverizer by conveying device;
Pulverizer is connected with smart mixer through discharger, and smart mixer top is provided with fine fodder and adds bucket;
The essence mixer is connected with granulator, and granulator is connected with cooler, and cooler is connected with disintegrating machine, and disintegrating machine is connected with classifying screen, and classifying screen is connected with finished bin.
Mixer treats that with a plurality of crushing bin is connected by Pneumatic three-way, a plurality ofly treats that crushing bin is connected with pulverizer, at pulverizer and treat between crushing bin to be provided with batch bin, is provided with rotary feeder in batch bin.
Be provided with storehouse to be mixed between discharger and smart mixer, described batch weigher, treat that crushing bin, storehouse to be mixed and finished bin bottom are provided with pneumatic gate valve, pneumatic gate valve is connected with air compressor machine, and air compressor machine is electrically connected to electric control gear.
The finished bin below also claims to be communicated with the computer packing by Pneumatic three-way, and Pneumatic three-way also is communicated with discharge duct, and discharge duct is provided with hand door.
Also be provided with at least two elevators before batch bin, elevator is connected with the first screen(ing) machine respectively, and the first screen(ing) machine has magnetic deslagging device and rotary distributor, and every first screen(ing) machine is connected with the part in batch bin respectively.
Whole production procedure is provided with many elevators, feed hopper place, mixer top, the first screen(ing) machine top, discharger top, smart mixer top, classifying screen top and the computer packing section of deserving to be called at each elevator also are provided with pulse dust collector, or are communicated with pulse dust collector by airduct.
The bottom of centrifugal dirt collector and discharger is provided with Blowing stopper, and the bottom of centrifugal dirt collector is communicated with by feed back Guan Yujing mixer.
Described feed back pipe is provided with vibrating device.
Described granulator also is communicated with steam providing apparatus.
In described trailer belt conveyor, equidistantly be provided with a plurality of conveyor hoppers on belt conveyor, the bottom discharging opening of conveyor hopper upper surface and batch bin forms and is sealed and matched, and also is provided with for detection of conveyor hopper below batch bin and controls the sensor that pneumatic gate valve opens and closes.
A kind of feed Automatic Production System that the utility model provides, the pneumatic gate valve of controlling by the rotary distributor adopted, the ingredient conveying machine that electric control gear control feeding speed is arranged and each electric control gear, automaticity is higher, and efficiency is also higher.Adopted the mode of two-stage batching, the coarse fodders such as corn, wheat bran, soya-bean cake, rape cake require lower because of distributing precision, employing ingredient conveying machine batching, guaranteed the balance of configuration precision and efficiency, and the fine fodder interpolation bucket adopted in essence mixing link coordinates batch weigher to realize accurate dosing, guaranteed product quality.Position at the open easy airborne dust of whole process is equipped with pulse dust collector or is connected with pulse dust collector by airduct, has significantly improved the environment of production scene.Exit at the blower fan of pulse dust collector also is provided with the room for noise reduction and control of dust, has also significantly reduced the noise of production scene.
The accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is described in further detail:
Fig. 1 is overall structure schematic diagram of the present utility model.For ease of checking, the connecting line of air compressor machine, steam providing apparatus and electric control gear is not shown.
The structural representation that Fig. 2 is ingredient conveying machine in the utility model.
In figure: feed hopper 1, pulse dust collector 2, elevator 3, the first screen(ing) machine 4, magnetic deslagging device 5, rotary distributor 6, batch bin 7, mixing device 71, turn on sensor 72, closure sensor 73, ingredient conveying machine 8, conveyor hopper 81, belt conveyor 82, batch weigher 9, pneumatic gate valve 10, mixer 11, conveyer 12, air compressor machine 13, electric control gear 14, Pneumatic three-way 15, treat crushing bin 16, batch bin 17, pulverizer 18, discharger 19, Blowing stopper 20, fine fodder adds bucket 21, storehouse 22 to be mixed, essence mixer 23, granulator 24, cooler 25, disintegrating machine 26, centrifugal dirt collector 27, airduct 28, classifying screen 29, finished bin 30, the computer packing claims 31, steam providing apparatus 32.
The specific embodiment
In Fig. 1, a kind of feed Automatic Production System comprises:
Be provided with at least two elevators 3 before batch bin 7, elevator is connected with the first screen(ing) machine 4 respectively, the first screen(ing) machine 4 has magnetic deslagging device 5 for removing the material scum and, for the rotary distributor 6 to each batch bin 7 feed, every first screen(ing) machine 4 is connected with the part in batch bin 7 respectively.Be provided with level detector in batch bin 7, control the material stock situation of batch bin by the level detector in batch bin.Adopt this structure, can regulate easily each batch bin 7 storing amounts.Be convenient to change the proportioning of feed.
The bottom of batch bin 7 is provided with the ingredient conveying machine 8 of being controlled feeding speed by electric control gear 14; Because the coarse fodder in batch bin 7 is less demanding for distributing precision, transporting velocity by the single-chip microcomputer in electric control gear 14 or the software control ingredient conveying machine 8 in industrial computer can reach the purpose of controlling proportioning, and the ingredient conveying machine 8 in this example comprises siphon conveyer, conveying worm, belt conveyor, trailer belt conveyor and embedded scraper transporter etc.
In described trailer belt conveyor, equidistantly be provided with a plurality of conveyor hoppers 81 on belt conveyor 82, between conveyor hopper 81 and belt conveyor 82, by least one bolt, be connected, many bolts become row along the axis arranged of belt pulley, not shown, not affect belt conveyor, in the bending at belt wheel place, be advisable.Usually the spacing between conveyor hopper 81 is as much as possible little, the bottom discharging opening of conveyor hopper 81 upper surfaces and batch bin 7 forms and is sealed and matched, be that conveyor hopper 81 is through batch bin 7 bottom the time, being sealed and matched between formation and batch bin 7 bottoms, when conveyor hopper 81 is filled, raw material can not continue to discharge, and with this, realizes quantitative conveying.Also be provided with for detection of conveyor hopper 81 below batch bin 7 and control the sensor that pneumatic gate valve 10 opens and closes.Be, after sensor detects conveyor hopper 81, to send signal, control pneumatic gate valve 10 by electric control gear 14 and open, and, by electric control gear 14 countings, form thus relatively accurately and controlled raw material conveying capacity.Further preferred, be provided with turn on sensor 72 and closure sensor 73, when conveyor hopper 81 enters into batch bin 7 lower opening, turn on sensor 72 is sent signal, control the unlatching of pneumatic gate valve 10, and, when conveyor hopper 81 leaves batch bin 7 lower opening, closure sensor 73 sends signal, control pneumatic gate valve 10 and close.Form on the pattern basis of original continuous conveying counting and be interrupted the more high-precision raw material transport model of carrying and counting thus.Turn on sensor 72 in this example and closure sensor 73 adopt the giant magnetoresistance travel switch, in the relevant position of conveyor hopper 81, are provided with induced magnet.With conveying worm, compare, the conveying energy consumption of trailer belt conveyor is lower, and precision is higher, and can use than the raw material under the small inclination operating mode and carry.
The batch weigher 9 be connected with ingredient conveying machine 8 is connected with mixer 11, and mixer 11 is connected with pulverizer 18 by conveying device;
Be specially: mixer 11 is connected with Pneumatic three-way 15 with elevator 3 by the band conveyer, Pneumatic three-way 15 treats that with a plurality of crushing bin 16 is connected, a plurality ofly treat that crushing bin 16 is connected with pulverizer 18, at pulverizer 18 and treat between crushing bin 16 to be provided with batch bin 17, in batch bin 17, be provided with rotary feeder.In process of production, alternately use and treat that crushing bin 16, to pulverizer 18 feed, guarantees that the feed of pulverizer 18 is full, improved production efficiency, and avoided pulverizer 18 to occur because of operating mode of dry grinding under feeding, also improved quality of the fodder.Further, the rotary feeder of setting guarantees that feed is continuous, avoids the phenomenon of arch camber occurring in feeder process and feed is interrupted.
Pulverizer 18 is connected with smart mixer 23 through discharger 19, and smart mixer 23 tops are provided with fine fodder and add bucket 21, and fine fodder adds bucket 21 bottoms and is connected with batch weigher 9; Adopt the mode of twice batching, guaranteed the optimum balance of efficiency and precision.Discharger 19 described in this example is the centrifugal discharging device.Adopt this mode to make Conveyance, improved discharging efficiency, and reduced dust.Smart mixer 23 in this example adopts twin shaft essence mixer.
Essence mixer 23 is connected with granulator 24, and granulator 24 is connected with cooler 25, and cooler 25 is connected with disintegrating machine 26, and disintegrating machine 26 is connected with classifying screen 29, and classifying screen 29 is connected with finished bin 30.Preferably, described granulator 24 also is communicated with steam providing apparatus 32.To the raw material sterilization in granulation process, because the temperature of steam is higher, can kill virus and bacterium in feed fully by steam, effectively control quality of the fodder.
Be provided with storehouse 22 to be mixed between discharger 19 and smart mixer 23, described batch weigher 9, treat that crushing bin 16, storehouse to be mixed 22 and finished bin 30 bottoms are provided with pneumatic gate valve 10, pneumatic gate valve 10 is connected with air compressor machine 13, and air compressor machine 13 is electrically connected to electric control gear 14.Structure, realized meticulous automation control thus, further reduced labour intensity, improved production efficiency.
Finished bin 30 belows also claim that with the computer packing 31 are communicated with by Pneumatic three-way 15, and Pneumatic three-way 15 also is communicated with discharge duct, and discharge duct is provided with hand door.Structure thus, can be without parking maintenance when the computer packing claims 31 to break down, and the operation of still can packing, do not affect production.
Whole production procedure is provided with many elevators 3, feed hopper place, mixer 11 tops, the first screen(ing) machine 4 tops, discharger 19 tops, smart mixer 23 tops, classifying screen 29 tops and computer packing at each elevator 3 claim that 31 tops also are provided with pulse dust collector 2, or are communicated with pulse dust collector 2 by airduct 28.Structure, significantly reduce the airborne dust of production scene thus, improved production environment.Preferably, in the exit of the blower fan of pulse dust collector, also be provided with the room for noise reduction and control of dust, also significantly reduced noise and the outdoor dust emission of production scene.
The bottom of centrifugal dirt collector 27 and discharger 19 is provided with Blowing stopper 20, and Blowing stopper 20 comprises housing, is provided with the blade of rotation in housing, the edge of blade and housing form and are sealed and matched, the rotary door structure on doorway, similar megastore, can so that the discharge of raw material, scatter and disappear and block a large amount of of wind.The bottom of centrifugal dirt collector 27 is communicated with by feed back Guan Yujing mixer 23.Described feed back pipe is provided with vibrating device.Structure thus, realized the recycling of the dust that produces in the production process, and the vibrating device of setting has avoided the accumulation of fine powder material on the feed back inside pipe wall to result in blockage.
As shown in fig. 1, concrete production procedure is: raw material through elevator to the first screen(ing) machine 4, through removal of impurities, the iron removal step of the first screen(ing) machine 4 and magnetic deslagging device 5, process rotary distributor 6 in each batch bin, also is provided with the mixing device that prevents arch camber by product distribution in batch bin.Control the material stock situation of batch bin by the level detector in batch bin.Control the feeding speed of each ingredient conveying machine 8 of batch bin bottom through computer software, by various formulas, come the former weighing hopper the inside of expecting batch weigher 9 of proportioning.After completing, mixes for the first time to 11 li of mixers by pneumatic gate valve 10 formulation ratio.Conveyer 12 below the process mixer, the conveyer 12 in this example is auger, and mentions and treating in crushing bin 16 through elevator.Through rotary feeder, in pulverizer, pulverize.
The finished product of pulverizing is delivered to elevator through discharger 19 wind and is mentioned in storehouse to be mixed.Wind net at pulverizer 18 is furnished with pulse dust collector 2.Expect in smart mixer and mix by the control batch of the gate above mixer.It is additive inlet port that essence mixer 23 tops also have an import, and fine fodder adds bucket 21, is furnished with gate on this mouthful, batch weigher 9 is the compound title of small powder and pulse dust collector.After having mixed, essence mixer 23 arrives the following surge bunker of smart mixer 23 by the gate blowing again.The process auger, to elevator to storehouse to be granulated, is prepared to granulate again.By feeding, steam regulation of texture, conditioning of texture slaking, in the ring mould of granulator 24, granulate.Particle out arrives in cooling storehouse cooling through the Blowing stopper above cooler 25.From cooler 25, finished particle out rises to classifying screen 29 screenings through auger to elevator, and the feed bin below classifying screen is automatically packed in the computer packing claims.Defective material under classifying screen 29 sieves is got back to granulator 24 and is again granulated.

Claims (10)

1. a feed Automatic Production System is characterized in that comprising:
A plurality of batch bins (7), the bottom of batch bin (7) is provided with ingredient conveying machine (8);
The batch weigher (9) be connected with ingredient conveying machine (8) is connected with mixer (11), and mixer (11) is connected with pulverizer (18) by conveying device;
Pulverizer (18) is connected with smart mixer (23) through discharger (19), and smart mixer (23) top is provided with fine fodder and adds bucket (21);
Essence mixer (23) is connected with granulator (24), and granulator (24) is connected with cooler (25), and cooler (25) is connected with disintegrating machine (26), and disintegrating machine (26) is connected with classifying screen (29), and classifying screen (29) is connected with finished bin (30).
2. a kind of feed Automatic Production System according to claim 1, it is characterized in that: mixer (11) treats that with a plurality of crushing bin (16) is connected by Pneumatic three-way (15), a plurality ofly treat that crushing bin (16) is connected with pulverizer (18), at pulverizer (18) and treat between crushing bin (16) to be provided with batch bin (17), batch bin is provided with rotary feeder in (17).
3. a kind of feed Automatic Production System according to claim 2, it is characterized in that: between discharger (19) and smart mixer (23), be provided with storehouse to be mixed (22), described batch weigher (9), treat that crushing bin (16), storehouse to be mixed (22) and finished bin (30) bottom are provided with pneumatic gate valve (10), pneumatic gate valve (10) is connected with air compressor machine (13), and air compressor machine (13) is electrically connected to electric control gear (14).
4. a kind of feed Automatic Production System according to claim 3, it is characterized in that: finished bin (30) below also claims (31) to be communicated with by Pneumatic three-way (15) with the computer packing, Pneumatic three-way (15) also is communicated with discharge duct, and discharge duct is provided with hand door.
5. a kind of feed Automatic Production System according to claim 4, it is characterized in that: at batch bin (7), also be provided with before at least two elevators (3), elevator is connected with the first screen(ing) machine (4) respectively, the first screen(ing) machine (4) has magnetic deslagging device (5) and rotary distributor (6), and every first screen(ing) machine (4) is connected with the part in batch bin (7) respectively.
6. according to claim a kind of feed Automatic Production System according to claim 5, it is characterized in that: whole production procedure is provided with many elevators (3), feed hopper place, mixer (11) top, the first screen(ing) machine (4) top, discharger (19) top, smart mixer (23) top, classifying screen (29) top and computer packing at each elevator (3) claim that (31) top also is provided with pulse dust collector (2), or are communicated with pulse dust collector (2) by airduct (28).
7. according to claim a kind of feed Automatic Production System according to claim 6, it is characterized in that: the bottom of centrifugal dirt collector (27) and discharger (19) is provided with Blowing stopper (20), and the bottom of centrifugal dirt collector (27) is communicated with by feed back Guan Yujing mixer (23).
8. a kind of feed Automatic Production System according to claim 7, it is characterized in that: described feed back pipe is provided with vibrating device.
9. a kind of feed Automatic Production System according to claim 1, it is characterized in that: described granulator (24) also is communicated with steam providing apparatus (32).
10. according to the described a kind of feed Automatic Production System of claim 1-9 any one, it is characterized in that: described ingredient conveying machine (8) is conveying worm, belt conveyor or trailer belt conveyor;
In described trailer belt conveyor, equidistantly be provided with a plurality of conveyor hoppers (81) on belt conveyor (82), the bottom discharging opening of conveyor hopper (81) upper surface and batch bin (7) forms and is sealed and matched, and also is provided with for detection of conveyor hopper (81) in the below of batch bin (7) and controls the sensor that pneumatic gate valve (10) opens and closes.
CN201320431889XU 2013-07-19 2013-07-19 Fodder automatic production system Expired - Fee Related CN203327923U (en)

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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103330270A (en) * 2013-07-19 2013-10-02 宜昌欣兴广大饲料有限公司 Automatic fodder production system
CN103729002A (en) * 2013-12-18 2014-04-16 常州三森机电科技有限公司 Feed quality optimizing system
CN105851286A (en) * 2016-05-27 2016-08-17 随州神农茶业有限公司 Production system and production method of tea byproduct particles
CN106035981A (en) * 2016-07-18 2016-10-26 山东省阳信万信生物制品开发有限公司 Extraction device for vegetable protein
CN106490655A (en) * 2016-12-07 2017-03-15 南京宝辉生物饲料有限公司 A kind of feedstock pre-processing system of biological feedstuff and its processing method
CN109198702A (en) * 2018-11-07 2019-01-15 广州金鹏环保工程有限公司 Environmental protection and energy saving zero waste gas emission Pelleting line and production method
CN109329999A (en) * 2018-11-07 2019-02-15 广州金鹏环保工程有限公司 Environmental protection and energy saving zero waste gas emission special aquatic products fodder production line and production method
CN109965324A (en) * 2019-04-19 2019-07-05 广西扬翔股份有限公司 Control method, control device and essence feed mill
CN109999955A (en) * 2019-04-18 2019-07-12 广西扬翔股份有限公司 Essence feeds mill
CN110338440A (en) * 2019-06-04 2019-10-18 生物源生物技术(深圳)股份有限公司 Feed additive production line
CN110508593A (en) * 2019-08-19 2019-11-29 深圳市新舟生物科技有限公司 A kind of quick processing equipment of phyteral organic waste and its technique
CN112373854A (en) * 2020-11-18 2021-02-19 江苏省协同医药生物工程有限责任公司 Finished product packaging system for experimental animal feed production
CN113475726A (en) * 2021-07-14 2021-10-08 无锡中粮工程科技有限公司 Management and control integrated system for feed factory
CN115530120A (en) * 2022-09-29 2022-12-30 北京国科诚泰农牧设备有限公司 Automatic feeding method for cattle farm

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103330270A (en) * 2013-07-19 2013-10-02 宜昌欣兴广大饲料有限公司 Automatic fodder production system
CN103729002A (en) * 2013-12-18 2014-04-16 常州三森机电科技有限公司 Feed quality optimizing system
CN103729002B (en) * 2013-12-18 2015-08-19 常州三森机电科技有限公司 Feed quality optimization system
CN105851286A (en) * 2016-05-27 2016-08-17 随州神农茶业有限公司 Production system and production method of tea byproduct particles
CN106035981B (en) * 2016-07-18 2024-04-12 山东省阳信万信生物制品开发有限公司 Plant protein extraction element
CN106035981A (en) * 2016-07-18 2016-10-26 山东省阳信万信生物制品开发有限公司 Extraction device for vegetable protein
CN106490655A (en) * 2016-12-07 2017-03-15 南京宝辉生物饲料有限公司 A kind of feedstock pre-processing system of biological feedstuff and its processing method
CN109198702A (en) * 2018-11-07 2019-01-15 广州金鹏环保工程有限公司 Environmental protection and energy saving zero waste gas emission Pelleting line and production method
CN109329999A (en) * 2018-11-07 2019-02-15 广州金鹏环保工程有限公司 Environmental protection and energy saving zero waste gas emission special aquatic products fodder production line and production method
CN109999955A (en) * 2019-04-18 2019-07-12 广西扬翔股份有限公司 Essence feeds mill
CN109965324A (en) * 2019-04-19 2019-07-05 广西扬翔股份有限公司 Control method, control device and essence feed mill
CN110338440A (en) * 2019-06-04 2019-10-18 生物源生物技术(深圳)股份有限公司 Feed additive production line
CN110508593A (en) * 2019-08-19 2019-11-29 深圳市新舟生物科技有限公司 A kind of quick processing equipment of phyteral organic waste and its technique
CN112373854A (en) * 2020-11-18 2021-02-19 江苏省协同医药生物工程有限责任公司 Finished product packaging system for experimental animal feed production
CN113475726A (en) * 2021-07-14 2021-10-08 无锡中粮工程科技有限公司 Management and control integrated system for feed factory
CN115530120A (en) * 2022-09-29 2022-12-30 北京国科诚泰农牧设备有限公司 Automatic feeding method for cattle farm
CN115530120B (en) * 2022-09-29 2023-12-12 北京国科诚泰农牧设备有限公司 Automatic feeding method for cattle farm

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