CN103729002B - Feed quality optimization system - Google Patents
Feed quality optimization system Download PDFInfo
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- CN103729002B CN103729002B CN201310695493.0A CN201310695493A CN103729002B CN 103729002 B CN103729002 B CN 103729002B CN 201310695493 A CN201310695493 A CN 201310695493A CN 103729002 B CN103729002 B CN 103729002B
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Abstract
The present invention relates to a kind of feed quality optimization system; comprise water tank, water weighing system, add-on system, granulator modifying device, the online diminishing system of refrigeratory and control system, described control system is connected with water tank, water weighing system, add-on system, the online diminishing system of refrigeratory, granulator modifying device respectively.This feed quality optimization system is at multiple spot set temperature sensor and moisture transducer, moisture can be avoided to control to cause the underproof problem of a large amount of finished product materials moisture index not in time, simple to operation, control accuracy is high, substantially increases the quality of finished product.
Description
Technical field
The present invention relates to field of feed processing, particularly relate to a kind of feed quality optimization system.
Background technology
Feed quality optimization system studied in the market, main technology is online water content detection probe and control system.Existing moisture content detection device is a lot, but is static mostly, and sense cycle is long, can not for On-line Control.During domestic at present feed manufacturing, water adds, the method adopted first carries out water content detection to raw material, tentatively determine that the addition of water is produced, then to manufactured goods sample examination, show that material moisture and required moisture compare, determine the addition of subsequent batches water, when result of laboratory test out time have again many batch materials to be produced, not only inefficiency, also can control not in time because of moisture, cause a large amount of finished product materials moisture index defective.Such online water content detection probe and control system detection control inconvenience, and the content of moisture and temperature very out of true, the end product quality obtained is poor.
Summary of the invention
The technical problem to be solved in the present invention is: in order to provide a kind of simple to operate, control feed quality optimization system flexibly, can realize that multiple spot detects, moisturizing in time, precision is higher, quality of finished product good.
The technical solution adopted for the present invention to solve the technical problems is: a kind of feed quality optimization system, comprises water tank, water weighing system, add-on system, granulator modifying device, the online diminishing system of refrigeratory and control system,
Described control system is connected with water tank, water weighing system, add-on system, the online diminishing system of refrigeratory, granulator modifying device respectively;
Described water weighing system is connected with water tank, comprises gravimetric tank and surge tank, and described surge tank is arranged on bottom gravimetric tank;
Described add-on system comprises filling pipe, and described filling pipe is connected with water weighing system, arranges flow and take into account the first temperature sensor in filling pipe;
Described granulator modifying device comprises feed bin, scroll feeder, quality-adjusting device and granulator, the first moisture transducer is provided with in described feed bin, described quality-adjusting device is connected with feed bin by scroll feeder, quality-adjusting device inner chamber is communicated with the filling pipe of add-on system, the discharging opening of quality-adjusting device is provided with the second temperature sensor, and described granulator is connected with the discharging opening of quality-adjusting device;
The online diminishing system of described refrigeratory is connected with granulator, comprises cooling blower and cooling storehouse, and cooling blower is communicated with inside, cooling storehouse, and described cooling storehouse sidepiece is provided with three-temperature sensor, and cooling is provided with the second moisture transducer bottom storehouse.
Consider that existing feed quality optimization system generally comprises determination of moisture and automatic watering apparatus, when material lack of water being detected, automatic watering apparatus automatic watering.But such feed quality optimization system generally only can detect material in certain, due to material need through weighing, feeding, the multiple working procedure such as modified, humidity at each operation place and temperature not identical, the humidity and the temperature that only detect material in certain can make final end product quality precision poor, need to improve.
First, the present invention is provided with the first temperature sensor in the filling pipe of add-on system, can detect the water temperature of water inlet.When water temperature does not reach design temperature, then feed back to control system, control system controls heating arrangement and heats the water in water tank, makes the assigned temperature that material reaches required; When water temperature exceedes the temperature of setting, feed back to control system, control system reduces the temperature in water tank by heating arrangement, makes the assigned temperature that material reaches required.
Secondly, the present invention is provided with the first moisture transducer in feed bin, the humidity of material in the first moisture transducer induction feed bin, and feeds back to control system, according to the humidity of material, adds appropriate water by water tank, weighing system and add-on system in quality-adjusting device.
In addition, due to material through scroll feeder feeding and quality-adjusting device modified after, temperature can change, therefore, the present invention is provided with the second temperature sensor at the discharging opening of quality-adjusting device, if now the temperature of material does not reach assigned temperature, then the second temperature sensor feedback is to control system, control system controls the temperature of water in water tank, makes the temperature into water reach the temperature of specifying.
Finally, the present invention is provided with three-temperature sensor at cooling storehouse sidepiece, and cooling is provided with the second moisture transducer bottom storehouse, and material is detecting for the last time after the cooling of supercooling storehouse.If now the humidity of material is higher, then can be made up by the temperature reducing material, the second moisture transducer feeds back to control system, and control system strengthens exhausting dynamics by cooling blower and postpones discharge, reduces temperature of charge; If now humidity of materials is lower, then can be made up by the temperature improving material, the second temperature sensor feedback is to control system, and control system reduces exhausting dynamics by cooling blower and accelerates discharge, improve temperature of charge, thus realize the constant of temperature of charge and moisture.
Be provided with electric heater unit or steam heater in described water tank, can the water in water tank be heated.
Be provided with dedusting intraformational bed in described gravimetric tank, can prevent extraneous dust from entering in gravimetric tank, affect water quality and weighing precision.
The invention has the beneficial effects as follows: feed quality optimization system of the present invention is at multiple spot set temperature sensor and moisture transducer, moisture can be avoided to control to cause the underproof problem of a large amount of finished product materials moisture index not in time, simple to operation, control accuracy is high, substantially increases the quality of finished product.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the structural representation of feed quality optimization system of the present invention;
Fig. 2 is the structural representation of the online diminishing system of refrigeratory of feed quality optimization system of the present invention;
In figure: 1. water tank, 2. water weighing system, 21. gravimetric tanks, 22. surge tanks; 3. add-on system, 31. filling pipes, 32. flowmeters, 33. first temperature sensors; 4. granulator modifying device, 41. feed bins, 42. first moisture transducers; 43. scroll feeders, 44. quality-adjusting devices, 45. second temperature sensors; 46. granulators, 5. control system, 6. cool storehouse; 61. cooling blowers, 62. second moisture transducers, 63. three-temperature sensors.
Embodiment
In conjunction with the accompanying drawings, the present invention is further detailed explanation.These accompanying drawings are the schematic diagram of simplification, only basic structure of the present invention are described in a schematic way, and therefore it only shows the formation relevant with the present invention.
As shown in Figure 1 and Figure 2,
A kind of feed quality optimization system, comprises water tank 1, water weighing system 2, add-on system 3, granulator modifying device 4, the online diminishing system of refrigeratory and control system 5,
Described control system 5 is connected with water tank 1, water weighing system 2, add-on system 3, the online diminishing system of refrigeratory, granulator modifying device 4 respectively;
Described water weighing system 2 is connected with water tank 1, comprises gravimetric tank 21 and surge tank 22, and described surge tank 22 is arranged on bottom gravimetric tank 21;
Described add-on system 3 comprises filling pipe 31, and described filling pipe 31 is connected with water weighing system 2, arranges flowmeter 32 and the first temperature sensor 33 in filling pipe 31;
Described granulator modifying device 4 comprises feed bin 41, scroll feeder 43, quality-adjusting device 44 and granulator 46, the first moisture transducer 42 is provided with in described feed bin 41, described quality-adjusting device 44 is connected with feed bin 41 by scroll feeder 43, quality-adjusting device 44 inner chamber is communicated with the filling pipe 31 of add-on system 3, the discharging opening of quality-adjusting device 44 is provided with the second temperature sensor 45, and described granulator 46 is connected with the discharging opening of quality-adjusting device 44;
The online diminishing system of described refrigeratory is connected with granulator 46; comprise cooling blower 61 and cooling storehouse 6; cooling blower 61 is communicated with inside, cooling storehouse 6, and described cooling storehouse 6 sidepiece is provided with three-temperature sensor 62, and cooling is provided with the second moisture transducer 63 bottom storehouse 6.
Be provided with electric heater unit or steam heater in described water tank 1, can the water in water tank 1 be heated.
Be provided with dedusting intraformational bed in described gravimetric tank 21, can prevent extraneous dust from entering in gravimetric tank 21, affect water quality and weighing precision.
Add man-hour, material drops in the feed bin 41 of granulator modifying device 4, enter in quality-adjusting device 44 through scroll feeder 43, the first moisture transducer 42 in feed bin 41 detects the humidity of material, and feed back to control system 5, control system 5 is according to the humidity of material, the water controlled in water tank 1 enters in gravimetric tank 21 and weighs, and by surge tank 22 and filling pipe 31 to moisturizing in quality-adjusting device 44, now, water in filling pipe 31 detects through the first temperature sensor 33, when water temperature does not reach design temperature, first temperature sensor 33 feeds back to control system 5, control system 5 controls heating arrangement and heats the water in water tank 1, make the assigned temperature that material reaches required, when water temperature exceedes the temperature of setting, first temperature sensor 33 feeds back to control system 5, control system 5 reduces the temperature in water tank 1 by heating arrangement.After material is modified in quality-adjusting device 44, discharging opening through quality-adjusting device 44 is discharged, now, second temperature sensor 45 detects the temperature of material, if the temperature of material does not reach assigned temperature, then the second temperature sensor 45 feeds back to control system 5, and control system 5 controls the temperature of water inlet, temperature material being reached specify.Enter after granulator 46 makes particle through the material that quality-adjusting device 44 is modified, send in the online diminishing system of refrigeratory, three-temperature sensor 62 in cooling storehouse 6 detects the temperature of material, the second moisture transducer 63 bottom cooling storehouse 6 detects the humidity of material, if now the humidity of material is higher, then can be made up by the temperature reducing material, second moisture transducer 63 feeds back to control system, control system 5 strengthens exhausting dynamics by cooling blower 61 and postpones discharge, reduces temperature of charge; If now humidity of materials is lower, then can be made up by the temperature improving material, the second temperature sensor 62 feeds back to control system 5, and control system 5 reduces exhausting dynamics by cooling blower 61 and accelerates discharge, improve temperature of charge, thus realize the constant of temperature of charge and moisture.Finally, the discharge gate of material through cooling storehouse 6 is discharged, and completes processing.
Feed quality optimization system of the present invention can create economic benefit for enterprise: to produce 100000 tons of feeds per year, if improve the moisture content of finished products of 1% according to standard, annual volume increase 1000 tons, by 2000 yuan/ton of calculating, just adds water one and can make a profit 2,000,000 yuan.
Adopt this feed quality optimization system to the saving of granulator consumable accessory: to adopt optimization system; formula material of the same race can be made to enter and to treat that the moisture of granulating chamber controls about 16%; and uniform moisture; error is within 0.5%; make granulator 46 electric current steady; granulate easily, improve the serviceable life of ring mould, pressure roller, reduce the production cost of feed per ton.
The benefit that the saving of personnel and output increased produce: adopt optimization system can realize the automatic control of granulator 46 operation; a people can operate more than 3; and do not need operating personnel on duty for a long time after running, reduce equipment to the dependence of personnel, reduce company to the dependence of operating personnel's technical ability.Company can reduce personnel cost, and through operative employee's skills training expense that flow of personnel brings.Expect that because waiting to granulate moisture increases and corresponding steam adds evenly; make under equal power consumption, to improve output 10% more than at granulator 46, calculate by annual output 100000 tons of feeds, 10,000 tons of feeds can be produced more every year under same spending; calculate by net profit 3%, net profit 600,000 more than a year.
Cooling blower 61 adopts frequency conversion, capable of reducing energy consumption and impact to electrical network and components and parts when starting, and by feed factory practical experience in the past, blower fan adopts frequency conversion, and the blower fan of a 30kW also can economize on electricity 1-3 ten thousand yuan for 1 year.
Other the benefit of clients brought that improve the quality of products: the outward appearance of feed, quality, palatability, curing degree etc. can be made all to significantly improve, to promoting that the sale of feed has positive role, also the quality of feed can be made to keep consistency, avoid the negative effect because quality problem produces.
With above-mentioned according to desirable embodiment of the present invention for enlightenment, by above-mentioned description, relevant staff in the scope not departing from this invention technological thought, can carry out various change and amendment completely.The technical scope of this invention is not limited to the content on instructions, must determine its technical scope according to right.
Claims (3)
1. a feed quality optimization system, is characterized in that: comprise water tank (1), water weighing system (2), add-on system (3), granulator modifying device (4), the online diminishing system of refrigeratory and control system (5),
Described control system (5) is connected with water tank (1), water weighing system (2), add-on system (3), the online diminishing system of refrigeratory, granulator modifying device (4) respectively;
Described water weighing system (2) is connected with water tank (1), comprises gravimetric tank (21) and surge tank (22), and described surge tank (22) is arranged on gravimetric tank (21) bottom;
Described add-on system (3) comprises filling pipe (31), and described filling pipe (31) is connected with water weighing system (2), arranges flowmeter (32) and the first temperature sensor (33) in filling pipe (31);
Described granulator modifying device (4) comprises feed bin (41), scroll feeder (43), quality-adjusting device (44) and granulator (46), the first moisture transducer (42) is provided with in described feed bin (41), described quality-adjusting device (44) is connected with feed bin (41) by scroll feeder (43), quality-adjusting device (44) inner chamber is communicated with the filling pipe (31) of add-on system (3), the discharging opening of quality-adjusting device (44) is provided with the second temperature sensor (45), and described granulator (46) is connected with the discharging opening of quality-adjusting device (44);
The online diminishing system of described refrigeratory is connected with granulator (46); comprise cooling blower (61) and cooling storehouse (6); cooling blower (61) is communicated with cooling storehouse (6) inside; described cooling storehouse (6) sidepiece is provided with three-temperature sensor (62), and cooling storehouse (6) bottom is provided with the second moisture transducer (63).
2. feed quality optimization system as claimed in claim 1, is characterized in that: described water tank is provided with electric heater unit or steam heater in (1).
3. feed quality optimization system as claimed in claim 1, is characterized in that: described gravimetric tank is provided with dedusting intraformational bed in (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310695493.0A CN103729002B (en) | 2013-12-18 | 2013-12-18 | Feed quality optimization system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310695493.0A CN103729002B (en) | 2013-12-18 | 2013-12-18 | Feed quality optimization system |
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| CN103729002A CN103729002A (en) | 2014-04-16 |
| CN103729002B true CN103729002B (en) | 2015-08-19 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106032963A (en) * | 2015-03-09 | 2016-10-19 | 江苏正华机电科技有限公司 | Cooler and automatic temperature and humidity adjusting method thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001286537A (en) * | 2000-04-06 | 2001-10-16 | Shinmei Seisakusho:Kk | Double tube type sterilizer for fodder |
| CN201595160U (en) * | 2009-08-05 | 2010-10-06 | 江苏正昌集团有限公司 | Device for online detecting moisture and optimizing granulated feed |
| CN203327923U (en) * | 2013-07-19 | 2013-12-11 | 宜昌欣兴广大饲料有限公司 | Fodder automatic production system |
| CN203616681U (en) * | 2013-12-18 | 2014-05-28 | 常州三森机电科技有限公司 | Feed quality optimization system |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20040076726A1 (en) * | 2002-10-18 | 2004-04-22 | Scott Equipment Company | Apparatus and process for continuous pressurized conditioner system |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001286537A (en) * | 2000-04-06 | 2001-10-16 | Shinmei Seisakusho:Kk | Double tube type sterilizer for fodder |
| CN201595160U (en) * | 2009-08-05 | 2010-10-06 | 江苏正昌集团有限公司 | Device for online detecting moisture and optimizing granulated feed |
| CN203327923U (en) * | 2013-07-19 | 2013-12-11 | 宜昌欣兴广大饲料有限公司 | Fodder automatic production system |
| CN203616681U (en) * | 2013-12-18 | 2014-05-28 | 常州三森机电科技有限公司 | Feed quality optimization system |
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