CN203316338U - Novel intelligent full-automatic steel tube inside and outside plastic coating production line - Google Patents
Novel intelligent full-automatic steel tube inside and outside plastic coating production line Download PDFInfo
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- CN203316338U CN203316338U CN2013204225842U CN201320422584U CN203316338U CN 203316338 U CN203316338 U CN 203316338U CN 2013204225842 U CN2013204225842 U CN 2013204225842U CN 201320422584 U CN201320422584 U CN 201320422584U CN 203316338 U CN203316338 U CN 203316338U
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Abstract
The utility model belongs to the field of corrosion prevention pipeline production equipment, and relates to a novel intelligent full-automatic steel tube inside and outside plastic coating production line. The novel intelligent full-automatic steel tube inside and outside plastic coating production line is characterized by being composed of a feeding device, a preheating device, an outer shot blasting device, an inner shot blasting device, an inner plastic coating device, an outer plastic coating device, a plastic coating solidification device, an electric spark detection device, a code spraying device, a finished product packaging device and a central control table, wherein the feeding device, the preheating device, the outer shot blasting device, the inner shot blasting device, the inner plastic coating device, the outer plastic coating device, the plastic coating solidification device, the electric spark detection device, the code spraying device and the finished product packaging device are annularly arranged from the front left side to the front right side, the rear right side and the rear left side, and the central table is arranged in the middle. The novel intelligent full-automatic steel tube inside and outside plastic coating production line is scientific and reasonable in design, has the advantages of being high in full-automatic and continuous production efficiency, good in product quality, small in occupied area, convenient to manage and the like, and has high innovativeness.
Description
Technical field
The utility model belongs to anti-corrosion pipeline production equipment field, particularly the inside and outside coating line that is coated with of a kind of novel intelligent Full-automatic steel pipe.
Background technology
In anti-corrosive steel tube is produced, particularly, in large anticorrosion steel pipe with small calibre is produced, the production equipment used is freestanding mostly, and each operation is independently produced, and at present, domestic also do not have to be coated with coating line inside and outside complete Full-automatic steel pipe; And the intermediate-frequency heating furnace that before the pipeline ball blast, preheating is used, all whole ring types, be the furnace shell of heating furnace and the whole circle that induction coil is all annular closed, steel pipe from furnace shell through the time, need on two waggons, switch position, switch like this position and just easily make steel pipe generation leakage turn phenomenon, cause the steel pipe partial heating inhomogeneous; In addition, adopt above-mentioned mode of movement, steel pipe is time rotational on self-rotation wheel, and whole body all will slip over self-rotation wheel, and body slips over self-rotation wheel, usually to body, causes damage, and makes quality of products, even causes product defective.Inside and outside plastic-coated adopts the inside and outside heat of static to be coated with more, and low, the consuming time length of this method adhesive force, big energy-consuming, dust is many, pollution is large.Due to previous reasons, the steel pipe internal and external anti-corrosive is processed not only can not automation, serialization production, and is difficult to realize energy-saving and environmental protection; For enterprise, cost is large and environmental pollution is also serious.Therefore, in order to enhance productivity, reduce costs, pollution abatement, be necessary to design one and be conducive to the automatic production line that improves the quality of products, is conducive to pollution abatement, can be continuously produced, to solve the problem run in enterprise production process.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, and a kind of pollution-free, full-automatic serialization production, the inside and outside coating line that is coated with of production efficiency novel intelligent Full-automatic steel pipe high, good product quality are provided.
The utility model solves its technical problem and takes following technical scheme to realize:
The inside and outside coating line that is coated with of a kind of novel intelligent Full-automatic steel pipe, it is characterized in that: by feeding device, preheating device, outer peener, interior peener, the internal plastic coating device, outer plastic-coated device, the plastic-coated solidification equipment, electric spark detection apparatus, spray code spraying apparatus, finished-product packaging device, central control board forms, feeding device, preheating device, outer peener, interior peener, the internal plastic coating device, outer plastic-coated device, the plastic-coated solidification equipment, electric spark detection apparatus, spray code spraying apparatus, finished-product packaging device is successively by left front, right front, right back to left back layout ringwise, central control board is arranged at middle part.
And, described preheating device is half ring type water-cooled intermediate-frequency heating furnace, by support, oven enclosure, half ring type induction coil, cooling device, formed, oven enclosure is installed on support, half ring type induction coil is installed in oven enclosure and is communicated with cooling device, and cooling device is installed in the frame side.
And described Inner peener is comprised of gas-preheating stove, oil pressure Inner peener and compressed gas Inner peener, gas-preheating stove, oil pressure Inner peener, compressed gas Inner peener left and right successively are arranged in juxtaposition.
And, described internal plastic coating device, by spray-painting plant, hot internal plastic coating installation composition in heat, in heat, spray-painting plant is transversely arranged on the right side at a left side, hot internal plastic coating device.
And described outer plastic-coated device is comprised of gas-preheating stove and the outer plastic-coated device of water curtain type heat, arranges before and after the outer plastic-coated device of gas-preheating stove and water curtain type heat.
And, the outer plastic-coated device of described water curtain type heat by paint powder groove, automatically paint powder gate, paint powder deflector, electromagnetic shaker, receipts powder groove, paint powder groove support and form, paint powder groove is installed on paint powder groove support, automatically paint powder gate, electromagnetic shaker are installed in respectively side before and after paint powder groove bottom, paint powder deflector is installed in paint powder groove lower end rear side, receives the powder groove and is placed in paint powder deflector below.
Advantage of the present utility model and good effect are:
1. the inside and outside coating line that is coated with of this novel intelligent Full-automatic steel pipe is realized controlling full-automation by central control board and producing continuously to inside and outside plastic-coated, check, packing from material loading, inside and outside pretreatment, and production efficiency is high.
2. the inside and outside coating line that is coated with of this novel intelligent Full-automatic steel pipe is arranged to inside and outside plastic-coated, check, each device of packing ringwise from material loading, inside and outside pretreatment, and floor space is little, is convenient to management.
3. the inside and outside painting of this novel intelligent Full-automatic steel pipe coating line is provided with oil pressure Inner peener, compressed gas Inner peener can meet the pretreated demand of different material steel pipe.
4. the inside and outside painting of this novel intelligent Full-automatic steel pipe coating line is provided with the interior spray-painting plant of heat, hot internal plastic coating device can meet the multiple product Production requirement.
5. the inside and outside coating line preheating device that is coated with of this novel intelligent Full-automatic steel pipe adopts half ring type water-cooled intermediate-frequency heating furnace, outer plastic-coated to adopt the outer plastic-coated device of water curtain type heat to be conducive to improve the quality of products.
6. the inside and outside plastic-coated Design of Production Line of this novel intelligent Full-automatic steel pipe is scientific and reasonable, have that full-automatic serialization production, production efficiency are high, good product quality, floor space be little, the advantages such as convenient management are a kind of inside and outside coating lines that is coated with of novel intelligent Full-automatic steel pipe with higher innovation.
The accompanying drawing explanation
Fig. 1 is the utility model structural representation;
Fig. 2 is half ring type water-cooled intermediate-frequency heating furnace structural representation;
Fig. 3 is half ring type water-cooled intermediate-frequency heating furnace assembling schematic diagram;
Fig. 4 is the outer plastic-coated device structural representation of water curtain type heat.
Description of reference numerals:
The 1-feeding device, 2-half ring type water-cooled intermediate-frequency heating furnace, the outer peener of 3-, 4-gas-preheating stove, 5-oil pressure Inner peener, the 6-central control board, the 7-finished-product packaging device, the 8-spray code spraying apparatus, the 9-electric spark detection apparatus, 10-plastic-coated solidification equipment, the outer plastic-coated device of 11-water curtain type heat, the hot internal plastic coating device of 12-, 13-gas-preheating stove, spray-painting plant in 14-heat, 15-compressed gas Inner peener, 16-heating furnace support, the 17-oven enclosure, 18-crosses pore, 19-half ring type induction coil, the 20-small rail car, the 21-self-rotation wheel, the 22-steel pipe, 23 paint powder grooves, 24-paints the powder gate automatically, 25-paint powder deflector, the 26-electromagnetic shaker, 27-receives the powder groove, 28-paint powder groove support.
The specific embodiment
Below in conjunction with accompanying drawing, by specific embodiment, the utility model is described in further detail.Following examples are descriptive, are not determinate, can not limit protection domain of the present utility model with this.
The inside and outside coating line that is coated with of a kind of novel intelligent Full-automatic steel pipe, by feeding device 1, preheating device, outer peener 3, interior peener, the internal plastic coating device, outer plastic-coated device, plastic-coated solidification equipment 10, electric spark detection apparatus 9, spray code spraying apparatus 8, finished-product packaging device 7, central control board 6 forms, feeding device, preheating device, outer peener, interior peener, the internal plastic coating device, outer plastic-coated device, the plastic-coated solidification equipment, electric spark detection apparatus, spray code spraying apparatus, finished-product packaging device is successively by left front, right front, right back to left back layout ringwise, central control board is arranged at middle part.
Preheating device is half ring type water-cooled intermediate-frequency heating furnace 2, by heating furnace support 16, oven enclosure 17, half ring type induction coil 19, cooling device, formed, oven enclosure is installed on support, half ring type induction coil is installed in oven enclosure and is communicated with cooling device, and cooling device is installed in the frame side; Oven enclosure is half ring type, and body is 200 to 280 degree in fact; Half ring type induction coil is copper hollow pipe, and its shape and oven enclosure correspond to half ring type, and half ring type induction coil entity section is 200 to 280 degree, forms a semicircle pore 18 of crossing in it.
The Inner peener is comprised of gas-preheating stove 4, oil pressure Inner peener 5 and compressed gas Inner peener 15, and gas-preheating stove, oil pressure Inner peener, compressed gas Inner peener left and right successively are arranged in juxtaposition.
The internal plastic coating device, be comprised of spray-painting plant 14, hot internal plastic coating device 12 in heat, and in heat, spray-painting plant is transversely arranged on the right side at a left side, hot internal plastic coating device; In heat, spray-painting plant is mainly used in the spraying of priming paint.
Outer plastic-coated device is comprised of gas-preheating stove 13 and the outer plastic-coated device 11 of water curtain type heat, before and after the outer plastic-coated device of gas-preheating stove and water curtain type heat, arranges.The outer plastic-coated device of water curtain type heat by paint powder groove 23, automatically paint powder gate 24, paint powder deflector 25, electromagnetic shaker 26, receive powder groove 27, paint powder groove support 28 forms.Paint powder groove is installed on paint powder groove support, for splendid attire paint powder; Automatically paint powder gate is installed in paint powder groove lower front side, for switch paint powder groove; Electromagnetic shaker is four to eight, and interval is installed in paint powder groove bottom rear side side by side, for make to paint powder by vibrations, from paint powder groove, spills and uniformly dispersing smoothly; Paint powder deflector is installed in paint powder groove lower end rear side, for making to paint powder, accurately flows to steel tube body; Receive the powder groove and be placed in paint powder deflector below, for collecting the paint powder fallen from steel tube body.
The inside and outside operation principle that is coated with coating line of this novel intelligent Full-automatic steel pipe is:
By work piece hoisting, to feeding device, workpiece is sent to half ring type water-cooled intermediate-frequency heating furnace through feeding device and is heated, and then is admitted to outer peener and carries out outside pretreatment; Send into the Inner peener and carry out inner pretreatment after outside and pretreatment, now, according to workpiece situation and product requirement, can select oil pressure Inner peener or compressed gas Inner peener to carry out inner pretreatment; After inside and outside pretreatment all, workpiece is admitted to the internal plastic coating device and carries out internal plastic coating, can select spray-painting plant, twice plastic-coated of hot internal plastic coating device in heat according to product requirement, or only select plastic-coated of hot internal plastic coating device; After internal plastic coating completes, workpiece first is admitted to the gas-preheating stove and carries out preheating, then sends into the outer plastic-coated device of water curtain type heat and carries out outer plastic-coated processing; After outer plastic-coated completes, workpiece is admitted to the plastic-coated solidification equipment and is cured, and then carries out successively quality testing, automatic code-spraying, finished product packing.
When utilizing half ring type water-cooled intermediate-frequency heating furnace to heat steel pipe, steel pipe 22 is placed on small rail car 20, dolly delivery steel pipe passes through from crossing in pore of half ring type water-cooled intermediate-frequency heating furnace, steel pipe is heated, switch without many cars during heating, thereby can avoid steel pipe to produce when many cars are switched leaking turning so that steel pipe heats inhomogeneous problem; The steel pipe both ends prop up on the self-rotation wheel 21 of small rail car, limit operation limit rotation, at small rail car, transport in the steel pipe process, steel pipe is that two ends prop up on the self-rotation wheel of small rail car all the time, while having avoided whole circle intermediate-frequency heating furnace heating, steel pipe body integral body slips over the situation of self-rotation wheel, thereby the infringement of having avoided self-rotation wheel to cause the steel pipe body, be conducive to improve product quality and qualification rate.
When outside utilizing water curtain type heat, plastic-coated device carries out outer plastic-coated, steel pipe is transferred device delivery plastic-coated device bottom from water curtain type heat to be passed through, paint powder self-shooter is opened, the paint powder spills and falls paint powder deflector and evenly be scattering on the steel pipe body from paint powder groove under the electromagnetic shaker effect, the paint powder runs into the high temperature body and melts and adhere on body, reaches outer plastic-coated purpose; The paint powder do not adhered to falls into bottom receipts powder groove and recycles.
Although disclose for the purpose of illustration embodiment of the present utility model and accompanying drawing, but it will be appreciated by those skilled in the art that: in the spirit and scope that do not break away from the utility model and claims, various replacements, variation and modification are all possible, therefore, scope of the present utility model is not limited to embodiment and the disclosed content of accompanying drawing.
Claims (6)
1. be coated with coating line inside and outside a novel intelligent Full-automatic steel pipe, it is characterized in that: by feeding device, preheating device, outer peener, interior peener, the internal plastic coating device, outer plastic-coated device, the plastic-coated solidification equipment, electric spark detection apparatus, spray code spraying apparatus, finished-product packaging device, central control board forms, feeding device, preheating device, outer peener, interior peener, the internal plastic coating device, outer plastic-coated device, the plastic-coated solidification equipment, electric spark detection apparatus, spray code spraying apparatus, finished-product packaging device is successively by left front, right front, right back to left back layout ringwise, central control board is arranged at middle part.
2. be coated with coating line inside and outside novel intelligent Full-automatic steel pipe according to claim 1, it is characterized in that: described preheating device is half ring type water-cooled intermediate-frequency heating furnace, by support, oven enclosure, half ring type induction coil, cooling device, formed, oven enclosure is installed on support, half ring type induction coil is installed in oven enclosure and is communicated with cooling device, and cooling device is installed in the frame side.
3. be coated with coating line inside and outside novel intelligent Full-automatic steel pipe according to claim 1, it is characterized in that: described Inner peener is comprised of peener in gas-preheating stove, oil pressure and compressed gas Inner peener, and gas-preheating stove, oil pressure Inner peener, compressed gas Inner peener left and right successively are arranged in juxtaposition.
4. the inside and outside coating line that is coated with of novel intelligent Full-automatic steel pipe according to claim 1 is characterized in that: described internal plastic coating device, by spray-painting plant, hot internal plastic coating installation composition in heat, in heat spray-painting plant left, hot internal plastic coating device is transversely arranged on the right side.
5. be coated with coating line inside and outside novel intelligent Full-automatic steel pipe according to claim 1, it is characterized in that: described outer plastic-coated device is comprised of gas-preheating stove and the outer plastic-coated device of water curtain type heat, layout before and after the outer plastic-coated device of gas-preheating stove and water curtain type heat.
6. be coated with coating line inside and outside novel intelligent Full-automatic steel pipe according to claim 5, it is characterized in that: the outer plastic-coated device of described water curtain type heat by paint powder groove, automatically paint powder gate, paint powder deflector, electromagnetic shaker, receipts powder groove, paint powder groove support and form, paint powder groove is installed on paint powder groove support, automatically paint powder gate, electromagnetic shaker are installed in respectively side before and after paint powder groove bottom, paint powder deflector is installed in paint powder groove lower end rear side, receives the powder groove and is placed in paint powder deflector below.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013204225842U CN203316338U (en) | 2013-07-16 | 2013-07-16 | Novel intelligent full-automatic steel tube inside and outside plastic coating production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013204225842U CN203316338U (en) | 2013-07-16 | 2013-07-16 | Novel intelligent full-automatic steel tube inside and outside plastic coating production line |
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| CN203316338U true CN203316338U (en) | 2013-12-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2013204225842U Expired - Lifetime CN203316338U (en) | 2013-07-16 | 2013-07-16 | Novel intelligent full-automatic steel tube inside and outside plastic coating production line |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104259289A (en) * | 2014-09-12 | 2015-01-07 | 中材科技（苏州）有限公司 | Steel pipe preheating device and application thereof and steel pipe forming method |
| CN105457853A (en) * | 2016-01-06 | 2016-04-06 | 辽宁亿通钢塑复合管制造有限公司 | Equipment and method for smearing adhesive on surfaces of pipe |
| CN105457854A (en) * | 2016-01-06 | 2016-04-06 | 辽宁亿通钢塑复合管制造有限公司 | Equipment and method for smearing adhesive on surfaces of pipe |
| CN105944917A (en) * | 2016-06-30 | 2016-09-21 | 苏州博来喜电器有限公司 | Simultaneous film-laminating device for inner wall and outer wall of steel pipe |
| CN106044259A (en) * | 2016-08-10 | 2016-10-26 | 高密天机械科技有限公司 | Automatic powder feeding device for inner surface plastic-coating of large-caliber steel pipe |
| CN106113353A (en) * | 2016-08-10 | 2016-11-16 | 高密天机械科技有限公司 | Large-diameter steel pipe plastic-coated equipment |
| CN106111458A (en) * | 2016-08-18 | 2016-11-16 | 洛阳国润新材料科技股份有限公司 | A kind of full-automatic inside and outside operational approach being coated with coating line of steel conduit |
| CN106179806A (en) * | 2016-09-13 | 2016-12-07 | 天津友发管道科技股份有限公司 | A kind of pipe plastic coating apparatus for production line |
| CN106238295A (en) * | 2016-08-10 | 2016-12-21 | 高密天机械科技有限公司 | The plastic coating method of large-diameter steel pipe |
| CN106733383A (en) * | 2017-03-10 | 2017-05-31 | 宁波市盛丰钢塑管制造厂 | Tubing spraying inside and outside production equipment and tubing production method |
| CN106903007A (en) * | 2017-03-21 | 2017-06-30 | 天津友发管道科技股份有限公司 | A kind of pipe plastic coating production system |
| CN107088502A (en) * | 2017-04-24 | 2017-08-25 | 赣州市航发新型建材有限公司 | Cement culvert pipe coating machine and its preserving method is done to cement culvert pipe with coating machine |
| CN114558734A (en) * | 2021-11-17 | 2022-05-31 | 中建四局安装工程有限公司 | Can have enough to meet need full-automatic pipeline laser rust cleaning of intelligence and spray paint and twine protection film integrated equipment |
-
2013
- 2013-07-16 CN CN2013204225842U patent/CN203316338U/en not_active Expired - Lifetime
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104259289A (en) * | 2014-09-12 | 2015-01-07 | 中材科技（苏州）有限公司 | Steel pipe preheating device and application thereof and steel pipe forming method |
| CN105457853A (en) * | 2016-01-06 | 2016-04-06 | 辽宁亿通钢塑复合管制造有限公司 | Equipment and method for smearing adhesive on surfaces of pipe |
| CN105457854A (en) * | 2016-01-06 | 2016-04-06 | 辽宁亿通钢塑复合管制造有限公司 | Equipment and method for smearing adhesive on surfaces of pipe |
| CN105457854B (en) * | 2016-01-06 | 2019-06-07 | 辽宁亿通钢塑复合管制造有限公司 | Toward the device and method thereof of tube surface coating adhesive |
| CN105457853B (en) * | 2016-01-06 | 2019-05-10 | 辽宁亿通钢塑复合管制造有限公司 | For applying the device and method thereof of pipe surface adhesive |
| CN105944917A (en) * | 2016-06-30 | 2016-09-21 | 苏州博来喜电器有限公司 | Simultaneous film-laminating device for inner wall and outer wall of steel pipe |
| CN106238295A (en) * | 2016-08-10 | 2016-12-21 | 高密天机械科技有限公司 | The plastic coating method of large-diameter steel pipe |
| CN106113353B (en) * | 2016-08-10 | 2018-06-05 | 高密天一机械科技有限公司 | Large-diameter steel pipe plastic-coated equipment |
| CN106113353A (en) * | 2016-08-10 | 2016-11-16 | 高密天机械科技有限公司 | Large-diameter steel pipe plastic-coated equipment |
| CN106044259B (en) * | 2016-08-10 | 2019-05-14 | 高密天一机械科技有限公司 | Large-diameter steel pipe internal plastic coating automatic powder feeding device |
| CN106044259A (en) * | 2016-08-10 | 2016-10-26 | 高密天机械科技有限公司 | Automatic powder feeding device for inner surface plastic-coating of large-caliber steel pipe |
| CN106111458A (en) * | 2016-08-18 | 2016-11-16 | 洛阳国润新材料科技股份有限公司 | A kind of full-automatic inside and outside operational approach being coated with coating line of steel conduit |
| CN106111458B (en) * | 2016-08-18 | 2018-08-21 | 洛阳国润新材料科技股份有限公司 | A kind of full-automatic inside and outside operating method for applying coating line of steel conduit |
| CN106179806A (en) * | 2016-09-13 | 2016-12-07 | 天津友发管道科技股份有限公司 | A kind of pipe plastic coating apparatus for production line |
| CN106733383A (en) * | 2017-03-10 | 2017-05-31 | 宁波市盛丰钢塑管制造厂 | Tubing spraying inside and outside production equipment and tubing production method |
| CN106903007A (en) * | 2017-03-21 | 2017-06-30 | 天津友发管道科技股份有限公司 | A kind of pipe plastic coating production system |
| CN107088502A (en) * | 2017-04-24 | 2017-08-25 | 赣州市航发新型建材有限公司 | Cement culvert pipe coating machine and its preserving method is done to cement culvert pipe with coating machine |
| CN107088502B (en) * | 2017-04-24 | 2019-06-14 | 赣州市航发新型建材有限公司 | Cement culvert pipe coating machine and its preserving method is done to cement culvert pipe with coating machine |
| CN114558734A (en) * | 2021-11-17 | 2022-05-31 | 中建四局安装工程有限公司 | Can have enough to meet need full-automatic pipeline laser rust cleaning of intelligence and spray paint and twine protection film integrated equipment |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20131204 |
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| CX01 | Expiry of patent term |