CN203314002U - Special baking room for baking compressed tea - Google Patents
Special baking room for baking compressed tea Download PDFInfo
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- CN203314002U CN203314002U CN2013202733686U CN201320273368U CN203314002U CN 203314002 U CN203314002 U CN 203314002U CN 2013202733686 U CN2013202733686 U CN 2013202733686U CN 201320273368 U CN201320273368 U CN 201320273368U CN 203314002 U CN203314002 U CN 203314002U
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- drying chamber
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- tea
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Abstract
The utility model relates to a special baking room for baking compressed tea, and particularly relates to a baking room for baking or drying puer cake tea and puer caked tea, belonging to the technical field of tea baking rooms. A baking room door is arranged on the front part of a drying chamber; mutually communicated interlayers are arranged at the bottom, left side and right side between the baking room and the inner wall of the drying chamber; an interlayer channel positioned on the position, which is close to a wall, of the right side of the drying chamber is a second exhaust channel, and the interlayer channel positioned on the position, which is close to the wall, of the left side of the drying chamber is a first exhaust channel; a first air distributing plate is a partition plate positioned between the first exhaust channel and the drying chamber, and a second air distributing plate is the partition plate positioned between the second exhaust channel and the drying chamber. The special baking room for baking compressed tea disclosed by the utility model can be used for more uniformly drying the puer tea and regulating the temperature of the baking room through a temperature control instrument, obtains optimal drying temperature according to different sizes and shapes of different tea, shortens the baking time of the compressed puer tea and increases the utilization efficiency of the baking room.
Description
Technical field
The utility model relates to a kind of Special baking room that compresses tea of smoking, and especially smokes or dry the drying room of Pu ' er tea cake and Pu'er Tuo tea, belongs to tealeaves drying room technical field.
Background technology
Compress tea and mainly comprise cake tea, Tuo tea and brick tea.Make and compress in the tea process, need to allow the tealeaves material keep certain water content, so can be broken during every tealeaves manufacture craft of guarantee, make cheese, a small bay in a river shape and its inside of brick shape of shaping and all contain the moisture content of a certain amount of 30-15%, so last one technique of the compression tea of various moulding is roasting procedure.
The heating of existing traditional Pu ' er tea cake/Pu'er Tuo tea drying room is all by drying room inside, setting up U-shaped pipeline, pass into high-temperature vapor at U-shaped pipe interior, the heat of steam is dispersed into drying room inside by U-shaped pipeline and makes the inner intensification of drying room, reach and dry the purpose press Pu ' er tea cake/Pu'er Tuo tea, allow in every Pu ' er tea cake and each Pu'er Tuo tea water content in 10% left and right.
Above-mentioned traditional drying room has shortcomings, its temperature inequality, no matter unloaded, that load is the drying room near-bottom temperature is the highest, the top layer temperature is taken second place, the middle level temperature is minimum.Under no-load condition, traditional drying room internal difference in temperature maximum temperature is 15 ℃, and under load situation, maximum temperature difference is 25 ℃.So traditional drying room is smoked, to press the Pu ' er tea cake time longer, and the time of smoking blue or green cake is 4-6 hour, and the time of smoking ripe cake is 16-18 hour, and production efficiency is low;
In addition, it is wayward that traditional drying room is smoked process, and one when building up, and in drying room, temperature can not be controlled, and the process of smoking is fully by experiential operating, and artificial dependence is strong, smokes quality and can not guarantee unanimously.
Summary of the invention
The purpose of this utility model is to overcome the shortcomings such as above-mentioned traditional drying room temperature is uneven, the time of smoking is long, the process of smoking is wayward, a kind of novel Special baking room that compresses tea of smoking is provided, this Novel drying room not only whole drying room temperature of smoking in process is even, baked temperature can be controlled, smoke time shorten, improve the quality of products.
The utility model compression tea is smoked Special baking room and adopted following technical proposal to solve its technical problem: drying room integral body is the kiln shape, its outer integral body is equipped with heat-insulation layer, the separate space that drying chamber (1) is drying room inside, intend material drying and be placed on the material frame (18) in drying chamber (1), it is characterized in that drying room is by drying chamber (1), moistureproof window (2), mend air door (3), blower fan (4), frequency converter (5), magnetic valve (6), air inlet pipe (7), heat exchanger (8), drain valve (9), drainpipe (10), access door (11), auto-controlling apparatus (12), curved channel corbel back slab/draw wall (13), the first split-wind plate (15), the first air exhaust passage (16), drying room door (17), the first deep bead (19), partition wall (20), the second split-wind plate (21), the second air exhaust passage (22), the second deep bead (23) forms,
Drying room door (17) is equipped with in drying chamber (1) front portion, bottom, left side and right side between drying room and drying chamber (1) inwall has an interlayer mutually connected, the sandwich passage that the wall place is pasted on drying chamber (1) right side is the second air exhaust passage (22), the sandwich passage that the wall place is pasted in drying chamber (1) left side is the first air exhaust passage (16)
The first split-wind plate (15) is the dividing plate between the first air exhaust passage (16) and drying chamber (1), and the second split-wind plate (21) is the dividing plate between the second air exhaust passage (22) and drying chamber (1);
There is a partition wall (20) in the stage casing of drying chamber (1) bottom interlayer, and partition wall (20) is divided into two separate space by drying chamber (1) bottom interlayer, and blower fan (4) is housed on partition wall (20),
Moistureproof window (2) is housed on a separate space outer wall of drying chamber (1) rear portion interlayer and mends air door (3), another separate space inside is placed with heat exchanger (8), and access door (11) is housed on its outer wall,
Heat exchanger (8) is connected with magnetic valve (6), air inlet pipe (7), drain valve (9), drainpipe (10) and auto-controlling apparatus (12) by pipeline respectively, and blower fan (4) is connected with auto-controlling apparatus (12) with frequency converter (5) by wire.
The described limit at the first deep bead (19) is connected with the first split-wind plate (15) inwall sidepiece, another side extends the inside to the first air exhaust passage (16), and 90 °～20 ° angles are arranged between the first deep bead (19) and the first split-wind plate (15);
A limit of the second deep bead (23) is connected with the second split-wind plate (21) inwall sidepiece, and another side extends to the second air exhaust passage (22) channel middle, and 90 °～20 ° angles are arranged between the second deep bead (23) and the second split-wind plate (21);
Described the first split-wind plate (15) or the second split-wind plate (21) by several piece be parallel to each other placement, between there is the certain interval distance plate be spliced, every plate both sides are flexibly connected left and right two framves (25) support and are, be the blind window shape, every plate can be regulated separately or adjusted in concert, leave the certain interval distance between plate in the first split-wind plate (15) or the second split-wind plate (21) and plate, this clearance distance is wind notch (24).
The wind notch formed between plate and plate in described the first split-wind plate (15) or the second split-wind plate (21) is preferably perpendicular to drying chamber (1) plane, and the clearance distance left between each wind notch (24) can be identical or different.
The inwall of described the first air exhaust passage (16) or the second air exhaust passage (22) has curved channel corbel back slab/draw wall (13), and the curved channel corbel back slab draws wall (13) allows the first air exhaust passage (16) or the second air exhaust passage (22) be less than by drying chamber (1) distance from bottom T apart from S by the air channel of drying room door (17).
Described drying chamber (1) inwall rear portion, top, sidepiece can respectively be equipped with several temperature humidity test points (14), and temperature humidity test point (14) is connected with auto-controlling apparatus (12) by wire.
Described each material frame (18) is multilayer bracket, and the space of certain altitude is arranged between each layer, and the wind notch in the first split-wind plate (15) or the second split-wind plate (21) is just in time corresponding with the space of material frame (18).
Operation principle: in drying chamber 1, in left side and subsides interior wall place, right both sides, the first air exhaust passage (16) and the second air exhaust passage (22) are set respectively, the first air exhaust passage (16) and the second air exhaust passage (22) vertical plane over against material assemble the first split-wind plate (15) and the second split-wind plate (19), each split-wind plate (15, 19) plate all be parallel to each other by several piece forms from bottom to top, leave the certain interval distance between each piece plate, form the wind notch of multilayer strip, hot blast is from split-wind plate (15, 19) each wind notch is to be parallel to the streamer mode of material, each layer cake tea/Tuo tea in 25 layers of wooden block material frame (18) of placing is dried simultaneously simultaneously, reduce as far as possible the indoor Level temperature difference of drying room and vertical temperature-difference, avoid toasting the inhomogeneous problem of traditional roasting mode furnace temperature.
The air channel that the utility model adopts curved channel corbel back slab/draw wall (13) that the passage in the first air exhaust passage (16) and the second air exhaust passage (22) is divided into by drying room door (17) is less than by drying chamber (1) distance from bottom T apart from S.
Start circulating fan, outside wind is after heat exchanger (8) is heated to be hot blast, pass through the first air exhaust passage (16) from (1) separate space of drying chamber with certain wind speed, from the wind notch of the first split-wind plate (15), in the PARALLEL FLOW mode, be blown in drying chamber (1) top and bottom simultaneously, be back to another separate space of drying chamber (1) from the second air exhaust passage (22) again, the heavier air of moisture is from moistureproof window (2) is discharged drying room, and dry air continues to be sucked and blow to heat exchanger (8) heating by blower fan again.After baking a period of time, control frequency converter (5), allow blower fan (4) reverse, such the second air exhaust passage (22) becomes air intake passage, the first air exhaust passage (16) air-out passage, repeat above-mentioned bake process, each layer cake tea/Tuo tea on the interior material frame of drying chamber (1) (18) just not there will be relative one side temperature high, the phenomenon that the another side temperature is low.
Consistent in order to guarantee the heat wave wind flow speed in air exhaust passage (15,22), the utility model in air exhaust passage (15,22) with color steel or brick curved channel corbel back slab/the draw wall (13) of making, the curved channel corbel back slab draws wall (13) allows the first air exhaust passage (16) or the second air exhaust passage (22) lean on the air channel of drying room door (17) to be less than by drying chamber (1) distance from bottom T apart from S, air channel clearance distance S apart from the blower fan farthest is little like this, and wind speed improves naturally.
Deep bead be designed with the bottom that the heat reflection be beneficial in air exhaust passage (15,22) flows to drying chamber (1), reduce non-uniform temperature point or the position of drying chamber (1) bottom.
The beneficial effects of the utility model are: can be when puerh tea leaves is compared to even oven dry, can regulate the drying room temperature by temperature controller, obtain best bake out temperature according to different tealeaves size, shape are different, shorten and press Pu'er tea and smoke the time, improve the drying room utilization ratio.
The accompanying drawing explanation
Below in conjunction with drawings and Examples all the utility model structure further illustrate.
Fig. 1 is the stereogram of the utility model drying room.
Fig. 2 is the view of overlooking of the utility model drying room.
Fig. 3 interconnects the schematic diagram of structure between Fig. 2 the first split-wind plate parts and the first deep bead parts.
Fig. 4 is the schematic diagram of material frame parts.
In figure: 1-drying chamber, 2-moistureproof window, 3-benefit air door, 4-blower fan, 5-frequency converter, 6-magnetic valve, 7-air inlet pipe, 8-heat exchanger, 9-drain valve, 10-drainpipe, 11-access door, 12-auto-controlling apparatus, 13-curved channel corbel back slab/draw wall, 14-temperature humidity detector, the 15-the first split-wind plate, the 16-the first air exhaust passage, 17-drying room door, 18-material frame, the 19-the first deep bead, 20-partition wall, the 21-the second split-wind plate, the 22-the second air exhaust passage, the 23-the second deep bead, 24-wind notch, 25-support.
The specific embodiment
In Fig. 1, in heat exchanger 8, coil pipe is arranged, coil pipe inside is full of the high-temperature vapor passed into from outside, under the effect of blower fan 4, to become through the thermal power transfer of heat exchanger 8 hot-air in drying room to blow to air inlet, add employing color steel that the prefabricated dividing plate 20 that supports blower fan and heat exchanger 8, the first air exhaust passages 16 or the second air exhaust passage 22 are sealings or brick curved channel corbel back slab/the draw slope air course that wall 13 is that make, pre-large post-small, have a radian of making in the middle of heat exchanger 8 and blower fan 4.
Under the effect of blower fan 4, hot-air enters drying chamber 1 from the first split-wind plate 15 after by the first air exhaust passage 16, from the second split-wind plate 19, get back in the second air exhaust passage 22 again, finally by being back to blower fan, carry out hydrofuge through 2 pairs of drying room tealeaves of moistureproof window again, mend air door 3 and be convenient to blower fan 4 from extraneous air amount.
Sheet separation in every split-wind plate is adjustable, hot-air evenly enters drying chamber 1 inside between the gap of each piece split-wind plate, cake tea placed side by side is smoked.
Embodiment 1
High-temperature vapor enters into heat exchanger 8 from air inlet pipe 7, blower fan 4 is towards heat exchanger 8, producing a large amount of hot blasts after blower fan 4 runnings at first flows through the first air exhaust passage 13, by the first deep bead 19 stop after, little part hot blast springs back over drying chamber 1 rear positions, other most hot blast evenly enters in drying chamber 1 by the first split-wind plate 15 abreast, compressed tea is evenly dried, hot blast continues by the second split-wind plate 21, to get back in the second air exhaust passage 22 forward, finally by moistureproof window 2, discharge damp atmosphere, reach the purpose of oven dry.
Compressed tea is placed on material frame 18, enter in drying room and dried by drying room door 17, being connected to auto-controlling apparatus 12 by temperature humidity detector 14 in drying course is controlled, can show prepositioned each measuring point place dry-bulb temperature and wet-bulb temperature on auto-controlling apparatus 12, auto-controlling apparatus 12 is connected with magnetic valve 6, reach control steam by the switch of controlling magnetic valve 6 and enter, regulate the temperature in drying chamber 1, complete optimum temperature and control.
Can also realize by frequency converter 5 forward or the reversion adjusting of blower fan 4 in smoking process.After the blower fan reversion, originally the air exhaust passage in left side becomes air inlet duct, originally the air exhaust passage on right side becomes exhausting duct, left and right two passes effect (role) is exchanged mutually, make hot blast more even in the interior distribution of drying chamber 1, not there will be the interior side temperature of drying chamber 1 to be greater than the phenomenon of opposite side temperature.After smoking a period of time, open drain valve 9 and discharge condensed water, make admission line 16 more unobstructed.
Pu ' er tea cake or Tuo tea are packed into after drying room, start circulating fan, stoving process curve rule of thumb, in drying room, select representational position as the temperature-humidity monitoring point, target temperature, humidity and the programming rate of monitoring point are set simultaneously, magnetic valve in service, benefit air door, moistureproof window will, according to the controller instruction works, keep drying room temperature, humidity at setting range (± 1-2 ℃).Circulated air is after the heat exchanger heating, enter the air exhaust passage 16,22 of drying room one side and pass through split- wind plate 15,19, enter drying chamber 1 inside with the multilayer hot blast that is parallel to ground, heat prepositioned each layer cake tea/Tuo tea, self temperature reduces, humidity increases, after minute wind apparatus of drying room opposite side and air-return duct collect, reenter circulating fan, start new circulation.The drying room temperature is controlled the aperture of adjusting motor-driven valve on jet chimney by controller and is realized, the aperture that drying room humidity is controlled automatic blasting door and moistureproof window by controller completes.
The sensible blower fan turning of the utility model (forward or reversion) converts, and can carry out air inlet function and the hydrofuge exchange function of two air exhaust passages in left/right both sides.
The utility model abandon traditional drying room commonly used from the drying room side or ground air intake principle, by air inlet be arranged on the drying room both sides, and to be designed on De Liangge plane, both sides be all air intake passage, air-admitting surface becomes greatly,
In the air exhaust passage of the inner both sides of the utility model drying chamber, the deep bead of default certain angle, the hot blast of flow necessarily stops shunting, allows the hot blast entered in drying chamber 1 be more evenly distributed.
The utility model adopts the split-wind plate structure in the drying chamber both sides, hot blast can be spread with the type of flow on parallel ground in drying room simultaneously, and in minimizing drying chamber 1, there are the situation at inhomogeneous and dead angle in all around, upper and lower hot blast.
Material frame 18 in the utility model drying chamber is more special, and the space of certain height is arranged between each material frame, and the air outlet of split-wind plate is just in time corresponding with the space of material frame, is convenient to hot blast and evenly passes through, and makes the temperature of the drying chamber left and right sides even.
Be arranged on the first split-wind plate (15) or every block of plate of the second split-wind plate (21) can carry out separately angular adjustment or synchronously carry out angular adjustment, integral body is the blind window shape.
Claims (1)
1. smoke the Special baking room that compresses tea for one kind, drying room integral body is the kiln shape, its outer integral body is equipped with heat-insulation layer, the separate space that drying chamber (1) is drying room inside, intend material drying and be placed on the material frame (18) in drying chamber (1), it is characterized in that drying room is by drying chamber (1), moistureproof window (2), mend air door (3), blower fan (4), frequency converter (5), magnetic valve (6), air inlet pipe (7), heat exchanger (8), drain valve (9), drainpipe (10), access door (11), auto-controlling apparatus (12), curved channel corbel back slab/draw wall (13), the first split-wind plate (15), the first air exhaust passage (16), drying room door (17), the first deep bead (19), partition wall (20), the second split-wind plate (21), the second air exhaust passage (22), the second deep bead (23) forms,
Drying room door (17) is equipped with in drying chamber (1) front portion, bottom, left side and right side between drying room and drying chamber (1) inwall has an interlayer mutually connected, the sandwich passage that the wall place is pasted on drying chamber (1) right side is the second air exhaust passage (22), the sandwich passage that the wall place is pasted in drying chamber (1) left side is the first air exhaust passage (16)
The first split-wind plate (15) is the dividing plate between the first air exhaust passage (16) and drying chamber (1), and the second split-wind plate (21) is the dividing plate between the second air exhaust passage (22) and drying chamber (1);
There is a partition wall (20) in the stage casing of drying chamber (1) bottom interlayer, and partition wall (20) is divided into two separate space by drying chamber (1) bottom interlayer, and blower fan (4) is housed on partition wall (20),
Moistureproof window (2) is housed on a separate space outer wall of drying chamber (1) rear portion interlayer and mends air door (3), another separate space inside is placed with heat exchanger (8), and access door (11) is housed on its outer wall,
Heat exchanger (8) is connected with magnetic valve (6), air inlet pipe (7), drain valve (9), drainpipe (10) and auto-controlling apparatus (12) by pipeline respectively, and blower fan (4) is connected with auto-controlling apparatus (12) with frequency converter (5) by wire.
2, the Special baking room that compresses tea of smoking according to claim 1, it is characterized in that being connected with the first split-wind plate (15) inwall sidepiece on a limit of the first deep bead (19), another side extends the inside to the first air exhaust passage (16), and 90 °～20 ° angles are arranged between the first deep bead (19) and the first split-wind plate (15);
A limit of the second deep bead (23) is connected with the second split-wind plate (21) inwall sidepiece, and another side extends to the second air exhaust passage (22) channel middle, and 90 °～20 ° angles are arranged between the second deep bead (23) and the second split-wind plate (21);
3, the Special baking room that compresses tea of smoking according to claim 1 and 2, it is characterized in that the first split-wind plate (15) or the second split-wind plate (21) by several piece be parallel to each other placement, between there is the certain interval distance plate be spliced, every plate both sides are flexibly connected left and right two supports (25), support (25) is the blind window shape, every plate can be regulated separately or adjusted in concert, leave the certain interval distance between plate in the first split-wind plate (15) or the second split-wind plate (21) and plate, this clearance distance is wind notch (24).
4, the Special baking room that compresses tea of smoking according to claim 3, it is characterized in that, the wind notch formed between plate and plate in the first split-wind plate (15) or the second split-wind plate (21) is preferably perpendicular to drying chamber (1) plane, and the clearance distance left between each wind notch (24) can be identical or different.
5, the Special baking room that compresses tea of smoking according to claim 2, the inwall that it is characterized in that the first air exhaust passage (16) or the second air exhaust passage (22) has curved channel corbel back slab/draw wall (13), and the curved channel corbel back slab draws wall (13) allows the first air exhaust passage (16) or the second air exhaust passage (22) be less than by drying chamber (1) distance from bottom T apart from S by the air channel of drying room door (17).
6, the Special baking room that compresses tea of smoking according to claim 1, it is characterized in that drying chamber (1) inwall rear portion, top, sidepiece can respectively be equipped with several temperature humidity test points (14), temperature humidity test point (14) is connected with auto-controlling apparatus (12) by wire.
7, the Special baking room that compresses tea of smoking according to claim 1, it is characterized in that each material frame (18) is multilayer bracket, the space that certain altitude is arranged between each layer, the wind notch in the first split-wind plate (15) or the second split-wind plate (21) is just in time corresponding with the space of material frame (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013202733686U CN203314002U (en) | 2013-05-20 | 2013-05-20 | Special baking room for baking compressed tea |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013202733686U CN203314002U (en) | 2013-05-20 | 2013-05-20 | Special baking room for baking compressed tea |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203314002U true CN203314002U (en) | 2013-12-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013202733686U Withdrawn - After Issue CN203314002U (en) | 2013-05-20 | 2013-05-20 | Special baking room for baking compressed tea |
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| Country | Link |
|---|---|
| CN (1) | CN203314002U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103238685A (en) * | 2013-05-20 | 2013-08-14 | 勐海茶业有限责任公司 | Special baking room for drying and pressing tea |
-
2013
- 2013-05-20 CN CN2013202733686U patent/CN203314002U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103238685A (en) * | 2013-05-20 | 2013-08-14 | 勐海茶业有限责任公司 | Special baking room for drying and pressing tea |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20131204 Effective date of abandoning: 20140820 |
|
| RGAV | Abandon patent right to avoid regrant |