CN103416441A - Tunnel type Taigu cake steaming and baking machine set using conduction oil as heat source - Google Patents
Tunnel type Taigu cake steaming and baking machine set using conduction oil as heat source Download PDFInfo
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- CN103416441A CN103416441A CN2013103441410A CN201310344141A CN103416441A CN 103416441 A CN103416441 A CN 103416441A CN 2013103441410 A CN2013103441410 A CN 2013103441410A CN 201310344141 A CN201310344141 A CN 201310344141A CN 103416441 A CN103416441 A CN 103416441A
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Abstract
A tunnel type Taigu cake steaming and baking machine set using conduction oil as a heat source comprises a tunnel stove for baking Taigu cake. A power roller, a carrier roller and a conveying belt device are arranged in a stove body. The tunnel stove comprises a shaping tunnel stove for shaping the Taigu cake and a steaming and baking tunnel stove for baking the Taigu cake to be cooked. A cake turning machine is arranged between the shaping tunnel stove and the steaming and baking tunnel stove. Steaming and baking conduction oil pipes are arranged on the upper side and the lower side of an upper layer belt of a steaming and baking net belt, and a shaping conduction oil pipe is arranged on the lower side of the upper layer belt of the shaping conveying belt. The tunnel type Taigu cake steaming and baking machine set using the conduction oil as the heat source uses the tunnel steaming and baking device in Taigu cake production, enables the production efficiency of the Taigu cake production to be greatly improved, saves a lot of labor cost, reduces production cost of Taigu cake, quickly improves yield and meets market requirements to the maximum degree. Furthermore, shaping equipment and steaming and baking equipment are combined, so that the automation of the Taigu cake production is substantially improved.
Description
Technical field
The present invention relates to a kind of cake class production equipment, be specially and a kind ofly take the tunnel type Taigu cake that conduction oil is thermal source and scorch unit.
Background technology
A kind of local tradition food in Bing Shi Shanxi Province, Taigu, have centuries history at present, and Taigu cake traditional mode of production mode is to adopt the baking of Sesame seed cake roaster charcoal fire, because its unique manufacture craft has brought up the distinctive local flavor of Taigu cake, contains and does not wane for a long time for hundreds of years.Social required quantity constantly increases, and old charcoal fire furnace output can not practical requirement.The Taigu cake production equipment of prior art adopts electric oven, and the Taigu cake is put into box-type electrical oven after by the manual manufacture biscuit, from the cake face, bakes typing, manually turns over cake and scorch maturation all in same stove to moisturizing, single single furnace operating.At the bottom of this box-type electrical oven Box Cover and casing, the electrothermal tube heater is all arranged, above the bottom half heating tube, 3 centimeters are installed a horizontal iron plate, case lid opens or closes by cylinder, during production, first open Box Cover, upper surface court by biscuit sprinkled with sesame is placed down on the horizontal iron plate of bottom half, be subject to hot iron plate to bake heating about 3 minutes to the cake face, the cake face be heated produces and expands, top layer starch gelatinization and protein denaturation, make the cake face solidify typing, then turn over cake and cover case lid biscuit is sealed to heating up and down simultaneously, now because the Taigu cake is scorched casing in closed state, biscuit is subject to thermogenetic a large amount of high-temperature water vapor to be full of baking box and then biscuit is produced to decatizing, this technique simultaneously acted on decatize that bakes is the unique distinction that the Taigu cake is different from other pure baking cake class, ripe Taigu cake moisture content reaches 14% left and right, thereby it has silk floss, soft, crisp unique mouthfeel.Adopt the more traditional charcoal fire stove of furnace equipment production efficiency greatly to improve, deficiency is that whole production procedure still be take manual operations as main, and labor strength is large, energy consumption is high, workman eight hours is all in hot environment, and particularly summer, the workshop temperature was very high, and working environment is very severe.Next is that this equipment use is manually more, improve output, must roll up shop floor worker, and cost of labor is higher.Due in production process, biscuit enters stove, typing is turned over cake and come out of the stove by manually-operated simultaneously, and production efficiency is very low.Still supply falls short of demand for Premium Brands Taigu cake in the market.Chinese patent 2007201486718 discloses a kind of " tunnel type hot air biscuit cooking stove ", it comprises a continuous tunnel furnace, be provided with carrying roller and guipure in kiln, the driven roller of guipure end makes the guipure motion, the upper and lower hot bellows that is respectively arranged with at guipure, the hot blast that hot-blast stove produces is introduced in the baking continuous tunnel furnace, by hot blast temperature, biscuit is baked.This continuous tunnel furnace is for the production of biscuit or the low food of other moisture content, and the steam that biscuit will be produced in baking process is taken away rapidly, keep stove inner drying environment as far as possible, use the Taigu cake of this device fabrication, wherein moisture content is too low, mouthfeel is hardened, and has lost due silk floss, soft, crisp unique mouthfeel fully.
Summary of the invention
For the problems referred to above, the present invention proposes a kind ofly to take the tunnel type Taigu cake that conduction oil is thermal source and scorch unit, has solved above-mentioned the deficiencies in the prior art.
A kind ofly take the tunnel type Taigu cake that conduction oil is thermal source and scorch unit, comprise the continuous tunnel furnace that the Taigu cake is carried out to shortening, be provided with in continuous tunnel furnace and comprise live roll, carrying roller and conveyor-belt apparatus, it is characterized in that described continuous tunnel furnace comprises that the typing continuous tunnel furnace for making the typing of Taigu cake and the Taigu cake of finalize the design scorch the ripe continuous tunnel furnace of scorching, finalizing the design continuous tunnel furnace and scorch between continuous tunnel furnace the cake machine that turns over that is provided with.
Describedly a kind ofly take the tunnel type Taigu cake that conduction oil is thermal source and scorch unit, it is characterized in that the described conveyer belt of scorching in continuous tunnel furnace be wire netting form scorch guipure, be provided with and scorch heat-conducting oil pipes in the upper and lower both sides of scorching the guipure epipelagic zone; Conveyer belt in described typing continuous tunnel furnace is the typing conveyer belt that sheet metal strip forms, and at the downside of the epipelagic zone of typing conveyer belt, is provided with the typing heat-conducting oil pipes.
Describedly a kind ofly take the tunnel type Taigu cake that conduction oil is thermal source and scorch unit, it is characterized in that the described distance of scorching heat-conducting oil pipes and scorching between guipure is 5-18 centimetre, described scorch tunnel body of heater entrance with outlet all lower than the level height of continuous tunnel furnace inner bottom surface, and also be provided with warming plate at two end entrances and exit; Distance between described typing heat-conducting oil pipes and typing conveyer belt is 5-18 centimetre.
Describedly a kind ofly take the tunnel type Taigu cake that conduction oil is thermal source and scorch unit, it is characterized in that the described initiating terminal that turns over cake machine conveyer belt is connected mutually with the end of the typing conveyer belt of typing continuous tunnel furnace, the end of turning over cake machine conveyer belt is connected mutually with the initiating terminal of scorching guipure of scorching continuous tunnel furnace.
Describedly a kind ofly take the tunnel type Taigu cake that conduction oil is thermal source and scorch unit, it is characterized in that the described cake machine conveyer belt end twist rollers that turns over is placed in the top of scorching the guipure initiating terminal, at a distance of height 2-8 centimetre.
Describedly a kind ofly take the tunnel type Taigu cake that conduction oil is thermal source and scorch unit, it is characterized in that described to turn over cake machine conveyer belt translational speed be 3-4 m/min, the described translational speed of scorching guipure is 2.5-3.5 m/min.
Of the present inventionly a kind ofly take the tunnel type Taigu cake that conduction oil is thermal source and scorch unit, the production by the tunnel oven application of installation in the Taigu cake, can make Taigu cake production efficiency greatly improve, and saves a large amount of manpower expenses, reduces the production cost of Taigu cake.Output is improved rapidly, can meet the need of market to greatest extent.By finalizing the design and the combination of scorching equipment, make the automaticity of Taigu cake production obtain substantive the raising.At the capital equipment that is Taigu cake automatic production line.
The accompanying drawing explanation
Fig. 1 is typing continuous tunnel furnace structural representation;
Fig. 2 is typing continuous tunnel furnace-turn over cake machine-scorch continuous tunnel furnace connected structure schematic diagram;
Fig. 3 scorches the continuous tunnel furnace structural representation.
In figure, on 1-typing conveyer belt, turn over reversing roller, 2-warming plate, the 3-continuous tunnel furnace of finalizing the design, the 4-heat-conducting oil pipes of finalizing the design, 5-damping aiutage, the 6-conveyer belt of finalizing the design, 7-carrying roller, the 8-slide plate, 9-turns over cake machine conveyer belt, and 10-turns over cake mechanomotive force roller, and 11-turns over the cake machine, 12-scorches the guipure reversing roller, under 13-typing conveyer belt, turns over reversing roller, and 14-scorches guipure, 15-scorches heat-conducting oil pipes, the 16-humidification sink, and 18-scorches continuous tunnel furnace, 19-discharge fume the cylinder, 20-scorches the guipure live roll, 22-steaming oven bottom surface.
The specific embodiment
With reference to accompanying drawing 1-3, of the present inventionly a kind ofly take the tunnel type Taigu cake that conduction oil is thermal source and scorch unit, by Taigu cake cake face typing continuous tunnel furnace, turn over cake machine and Taigu cake and scorch continuous tunnel furnace three parts and be connected and form successively.
Shown in Fig. 1, Taigu cake cake face typing continuous tunnel furnace comprises typing continuous tunnel furnace body of heater, in the typing continuous tunnel furnace, carrying roller 7 is arranged and be placed in the typing conveyer belt 6 on carrying roller, and described typing conveyer belt 6 adopts sheet metal strip to make.Initiating terminal at the typing conveyer belt has typing to turn over reversing roller 1 on conveyer belt, and end has under the typing conveyer belt and turns over reversing roller 13, and turning over reversing roller under this is live roll.There is a slide plate 8 front portion of turning over reversing roller 13 under described typing conveyer belt, epipelagic zone downside at the typing conveyer belt is provided with typing heat-conducting oil pipes 4, this typing heat-conducting oil pipes can adopt some the straight tubes that are arranged side by side to form, also can adopt a serpentine coil, but the width of described heat-conducting oil pipes (and comb diameter sum or crooked width) is more than or equal to typing conveyer belt width.Distance between described typing heat-conducting oil pipes 4 and typing conveyer belt 6, for being slightly larger than the diameter of carrying roller, is as the criterion not affect the carrying roller running, usually gets 5-18 centimetre of adjusting.Surrounding at typing tunnel body of heater is provided with warming plate 2.Top at the typing continuous tunnel furnace is provided with damping aiutage 5, for regulating the humidity in body of heater.The end of typing conveyer belt 6 by slide plate 8 with turn over cake machine 11 and be connected.The length of described typing tunnel body of heater is 10-12 rice.
Shown in Fig. 2, the described cake machine 11 that turns over comprises and turns over cake machine conveyer belt 9 and turn over cake mechanomotive force roller 10, turns in addition in addition cake machine carrying roller etc., and this turns over, and the initiating terminal of cake machine is connected with slide plate 8 on the typing conveyer belt and it is highly a little less than slide plate 8.The described cake machine conveyer belt 9 that turns over adopts the woven belt that meets food hygienic standard.The end of turning over the cake machine with scorch guipure 14 and be connected, and turn over cake machine conveyer belt a little more than scorching guipure, the described end reversing roller that turns over cake machine conveyer belt adopts diameter roll, to reduce to turn over cake machine conveyer belt commutation overturn point and to scorch the distance between guipure, turning over cake machine end reversing roller diameter in the present embodiment is 2-3 centimetre, and the two distance is about 5-10 centimetre.
Shown in Fig. 3, Taigu cake steaming-roasting device comprises scorches continuous tunnel furnace 18, scorch guipure 14 in scorching continuous tunnel furnace, scorch the initiating terminal of guipure 14 and scorch guipure reversing roller 12, scorch the end of guipure and scorch guipure live roll 20, in the bottom of scorching guipure, carrying roller is arranged, wherein scorch guipure live roll 20 and scorch guipure reversing roller 12 respectively in scorching continuous tunnel furnace 18 outsides, two ends, be provided with thermal insulation board scorching the continuous tunnel furnace surrounding, the described epipelagic zone of scorching guipure 14 upper, lower two are provided with and scorch heat-conducting oil pipes 15, the described distance of scorching heat-conducting oil pipes and scorching between guipure is 5-10 centimetre.Described heat-conducting oil pipes is similarly the some bye-passes that are arranged side by side and forms, and the two ends of each heat-conducting oil pipes are connected with oil return pipe with the flowline of heat conducting oil boiler respectively.Be provided with equally the damping aiutage on the kiln top of scorching the tunnel body of heater.And also be provided with a smoke evacuation cylinder 19 in the end exit of scorching the tunnel body of heater, drain for the smog by exit.In order to regulate the humidity of scorching in the tunnel body of heater, scorch guipure epipelagic zone bottom at the bottom surface of scorching continuous tunnel furnace and be provided with humidification sink 16, in the bottom of humidification sink, heat-conducting oil pipes is arranged, above-mentioned humidification sink arranges one every five meters.Humidity in the kiln body is lower than when setting value, and to adding pure water in groove and opening the valve of trench bottom heat-conducting oil pipes, the pure water in groove is evaporated in continuous tunnel furnace.The length of scorching continuous tunnel furnace is 30-42 rice.
Above-mentioned typing continuous tunnel furnace adopts metallic material components with scorching continuous tunnel furnace, and inner and outer surface layers is made of the stainless steel material moulding that meets food hygienic standard.The typing conveyer belt with scorch the parts such as guipure, carrying roller, live roll, heat-conducting oil pipes and all adopt the stainless steel material that meets food hygienic standard or other material to make.
During work, heat conducting oil boiler by heat-conducting oil heating to 280-300 ℃, open valve, conduction oil enters in the typing continuous tunnel furnace heat-conducting oil pipes interior with scorching continuous tunnel furnace, by thermal radiation respectively by the typing conveyer belt of steel with scorch temperature in continuous tunnel furnace and be heated to 200-220 ℃, Taigu cake biscuit from Taigu cake forming machine enters the surface of typing conveyer belt 6 and enters the typing continuous tunnel furnace, steel band in the typing continuous tunnel furnace/template typing conveyer belt 6 is heated to 200-220 ℃ through the below heat-conducting oil pipes, the Taigu cake biscuit on conveyer belt surface one side (sprinkled with the one side of sesame) is down heated by steel belt baking, the cake face be heated produces and expands, top layer starch gelatinization and protein denaturation, make the cake face solidify typing, this process shares 3-4 minute by import to outlet, when walking to typing tunnel cave end exit, the typing conveyer belt completed typing.The Taigu cake biscuit of having finalized the design through slide plate 8 landings to turning on cake machine conveyer belt 9 and continuing to move to this conveyer belt end, turn over the translational speed of cake machine conveyer belt 9 slightly faster than the speed of scorching guipure 14, when biscuit falls, its lower end and the moment of scorching guipure and contacting, the top of biscuit is turned over cake machine conveyer belt and has been pushed away one, biscuit turns over turnback at this point, enters and scorches in continuous tunnel furnace thereupon.Biscuit directly heats with the thermal radiation of scorching the equal heat-conducting oil pipes in two sides in the guipure traveling process in scorching continuous tunnel furnace, owing to being full of steam in continuous tunnel furnace, therefore, biscuit also is subject to the decatizing of high-temperature steam simultaneously, make moisture 14% left and right that reaches of ripe Taigu cake, guarantee the silk floss of Taigu cake, soft, crisp unique mouthfeel.Taigu cake biscuit is entered and is scorched continuous tunnel furnace to end outlet place and completed it and make overall process by entrance.
The humidity of scorching in the tunnel body of heater is 85-90%, mainly by the moisture evaporated in biscuit, maintained, when humidity reduces in the kiln body, in humidification sink, inject pure water the trench bottom heat-conducting oil pipes valve of fetching boiling water, the moisture evaporation in tank improves the humidity in the kiln body.If when in the kiln body, humidity is higher than setting value, open the damping aiutage 5 at kiln body top, part steam discharged.
The translational speed of turning over cake machine conveyer belt 9 is 3-4 m/min, scorches guipure translational speed 2.5-3.5 m/min.The about 10-12 minute of biscuit traveling time in scorching continuous tunnel furnace, temperature 160-180 degree in stove, humidity 85-90%.The length of scorching continuous tunnel furnace is 30-42 rice.
Tunnel type of the present invention Taigu cake evaporating baker group job process is accurately controlled by supporting control system, and the present invention only relates to its hardware unit.
Claims (6)
1. take the tunnel type Taigu cake that conduction oil is thermal source and scorch unit for one kind, comprise the continuous tunnel furnace that the Taigu cake is carried out to shortening, be provided with in continuous tunnel furnace and comprise live roll, carrying roller and conveyor-belt apparatus, it is characterized in that described continuous tunnel furnace comprises that the typing continuous tunnel furnace (3) for making the typing of Taigu cake and the Taigu cake of finalize the design scorch the ripe continuous tunnel furnace (18) of scorching, finalizing the design continuous tunnel furnace and scorch between continuous tunnel furnace the cake machine (21) that turns over that is provided with.
2. according to claim 1ly a kind ofly take the tunnel type Taigu cake that conduction oil is thermal source and scorch unit, it is characterized in that the described conveyer belt of scorching in continuous tunnel furnace (18) be wire netting form scorch guipure (14), be provided with and scorch heat-conducting oil pipes (15) in the upper and lower both sides of scorching the guipure epipelagic zone; Conveyer belt in described typing continuous tunnel furnace is the typing conveyer belt (6) that sheet metal strip forms, and at the downside of the epipelagic zone of typing conveyer belt, is provided with typing heat-conducting oil pipes (4).
3. according to claim 2ly a kind ofly take the tunnel type Taigu cake that conduction oil is thermal source and scorch unit, it is characterized in that the described distance of scorching heat-conducting oil pipes and scorching between guipure is 5-18 centimetre, described scorch tunnel body of heater entrance with outlet all lower than the level height of continuous tunnel furnace inner bottom surface, and also be provided with warming plate at two end entrances and exit; Distance between described typing heat-conducting oil pipes and typing conveyer belt is 5-18 centimetre.
4. describedly a kind ofly take the tunnel type Taigu cake that conduction oil is thermal source and scorch unit according to claim 1,2 or 3, it is characterized in that the described initiating terminal that turns over cake machine conveyer belt (9) is connected mutually with the end of the typing conveyer belt (6) of typing continuous tunnel furnace, the end of turning over cake machine conveyer belt is connected mutually with the initiating terminal of scorching guipure (14) of scorching continuous tunnel furnace.
5. according to claim 4ly a kind ofly take the tunnel type Taigu cake that conduction oil is thermal source and scorch unit, it is characterized in that described cake machine conveyer belt (9) the end twist rollers that turns over is placed in the top of scorching the guipure initiating terminal, at a distance of height 2-8 centimetre.
6. according to claim 5ly a kind ofly take the tunnel type Taigu cake that conduction oil is thermal source and scorch unit, it is characterized in that described to turn over cake machine conveyer belt translational speed be 3-4 m/min, the described translational speed of scorching guipure is 2.5-3.5 m/min.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2013103441410A CN103416441A (en) | 2013-08-09 | 2013-08-09 | Tunnel type Taigu cake steaming and baking machine set using conduction oil as heat source |
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| CN2013103441410A CN103416441A (en) | 2013-08-09 | 2013-08-09 | Tunnel type Taigu cake steaming and baking machine set using conduction oil as heat source |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105410084A (en) * | 2015-12-17 | 2016-03-23 | 丁怀坤 | Continuous conveying type barbecue oven |
| CN106472619A (en) * | 2015-09-02 | 2017-03-08 | 上海奎宏食品机械厂 | A kind of barbecue dried meat continuous tunnel furnace |
| CN108760759A (en) * | 2018-06-04 | 2018-11-06 | 惠州学院 | A kind of potato external sort detection device and method |
| CN110637842A (en) * | 2019-10-09 | 2020-01-03 | 广州浩胜食品机械有限公司 | Lifting mechanism for tunnel furnace |
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| CN203762142U (en) * | 2013-08-09 | 2014-08-13 | 晋中市喜蓉食业有限公司 | Tunnel type Taigu cake steaming and baking machine set using conduction oil as heat source |
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| DE3042266A1 (en) * | 1979-12-28 | 1981-09-03 | VEB Ingenieurbüro und Mechanisierung Gotha, DDR 5800 Gotha | Thin filled wafer mfr. - by automated loading of waters and filler for heating and cooling tunnel |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106472619A (en) * | 2015-09-02 | 2017-03-08 | 上海奎宏食品机械厂 | A kind of barbecue dried meat continuous tunnel furnace |
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| CN108760759A (en) * | 2018-06-04 | 2018-11-06 | 惠州学院 | A kind of potato external sort detection device and method |
| CN110637842A (en) * | 2019-10-09 | 2020-01-03 | 广州浩胜食品机械有限公司 | Lifting mechanism for tunnel furnace |
| CN110637842B (en) * | 2019-10-09 | 2024-06-07 | 广州浩胜食品机械有限公司 | Lifting mechanism for tunnel furnace |
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Application publication date: 20131204 |