CN203306255U - Hot sticking type PVC pipe film winding and packaging machine - Google Patents
Hot sticking type PVC pipe film winding and packaging machine Download PDFInfo
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- CN203306255U CN203306255U CN2013202895002U CN201320289500U CN203306255U CN 203306255 U CN203306255 U CN 203306255U CN 2013202895002 U CN2013202895002 U CN 2013202895002U CN 201320289500 U CN201320289500 U CN 201320289500U CN 203306255 U CN203306255 U CN 203306255U
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 36
- 238000004804 winding Methods 0.000 title claims abstract description 32
- 230000001360 synchronised effect Effects 0.000 claims abstract description 15
- 239000000853 adhesive Substances 0.000 claims abstract description 11
- 239000002985 plastic film Substances 0.000 claims abstract description 8
- 229920006255 plastic film Polymers 0.000 claims abstract description 8
- 230000005540 biological transmission Effects 0.000 claims abstract description 3
- 238000002788 crimping Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000003373 anti-fouling effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000012785 packaging film Substances 0.000 description 1
- 229920006280 packaging film Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
本实用新型涉及一种热粘式PVC管材薄膜缠绕包装机,该机具有一个机架,机架上设有缠绕包装机构和管材包装导向机构,其中:缠绕包装机构具有一个与机架连接的轴套,轴套通过齿轮传动件与驱动电机连接,轴套的一端设有转盘,转盘上设有膜卷支撑杆、热风枪支撑杆、膜带张紧杆和缠绕同步调节杆,其中,膜卷支撑杆上装有塑料膜卷,热风枪支撑杆上装有热风枪;管材包装导向机构由滑轨和上下对称的两组导向滚轮、滚轮支架、调节丝杆和手轮组成。该机采用热粘的方式对PVC管材包装,使其膜带压接部位热粘处更加牢固,管材整体外观平整,包装成本大幅度降低。具有操作简单,工作效率高、并可节省人力和材料成本的优点。
The utility model relates to a heat-adhesive PVC pipe film winding packaging machine. The machine has a frame on which a winding packaging mechanism and a pipe packaging guiding mechanism are arranged, wherein the winding packaging mechanism has a shaft connected with the frame. The shaft sleeve is connected with the drive motor through the gear transmission part. One end of the shaft sleeve is provided with a turntable, and the turntable is equipped with a film roll support rod, a hot air gun support rod, a film belt tension rod and a winding synchronous adjustment rod. Among them, the film roll The supporting rod is equipped with a plastic film roll, and the heat gun supporting rod is equipped with a heat gun; the pipe packaging guide mechanism is composed of a slide rail, two sets of vertically symmetrical guide rollers, a roller bracket, an adjustment screw and a hand wheel. This machine packs PVC pipes by hot-bonding, so that the hot-bonding of the film tape crimping parts is more firm, the overall appearance of the pipes is smooth, and the packaging cost is greatly reduced. The utility model has the advantages of simple operation, high work efficiency, and can save manpower and material costs.
Description
技术领域 technical field
本实用新型属于管材包装技术领域,具体是一种热粘式PVC管材薄膜缠绕的包装机。 The utility model belongs to the technical field of pipe packaging, in particular to a heat-adhesive PVC pipe film winding packaging machine.
背景技术 Background technique
在PVC管材生产过程中,为保护管材的外表不受损坏,又突出商标遍布全身,使其美观实用,并使包装后的管材密封、防潮、防污,传统方法采用的是人工套膜方式,即由人工用筒装透明薄膜套在PVC 管材上,外附商标胶带,这种方式存在的缺陷是:1、操作麻烦,效率低;2、胶带成本高;3、使用胶带缠绕后不平整,胶带叠压部分易松散。 In the production process of PVC pipes, in order to protect the appearance of the pipes from damage, and to highlight the trademarks all over the body to make them beautiful and practical, and to make the packed pipes sealed, moisture-proof and anti-fouling, the traditional method adopts the artificial coating method. That is to say, the transparent film in the tube is put on the PVC pipe manually, and the trademark tape is attached outside. The defects of this method are: 1. The operation is troublesome and the efficiency is low; 2. The cost of the tape is high; 3. The tape is not smooth after winding. The overlapping part of the tape is easy to loosen.
实用新型内容 Utility model content
本实用新型的目的提供一种能够提高包装质量,操作简单,工作效率高,避免人力和材料的浪费,且包装牢固,并能节省包装成本的热粘式PVC管材薄膜缠绕包装机。 The purpose of this utility model is to provide a heat-adhesive PVC pipe film wrapping machine that can improve the packaging quality, is simple to operate, has high work efficiency, avoids waste of manpower and materials, has firm packaging, and can save packaging costs.
实现本实用新型的目的所采取的技术方案是:该机具有一个机架,机架的一端设有缠绕包装机构,另一端设有管材包装导向机构,所述缠绕包装机构具有一个通过轴承与机架连接的轴套,该轴套通过齿轮传动件与安装在机架上的驱动电机连接,轴套的一端设有转盘,转盘上设有膜卷支撑杆、热风枪支撑杆、膜带张紧杆和缠绕同步调节杆,其中,膜卷支撑杆上装有塑料膜卷,热风枪支撑杆上装有热风枪;所述管材包装导向机构由滑轨和上下对称的两组导向滚轮、滚轮支架、调节丝杆和手轮组成,其中,导向滚轮通过滚轮轴与滚轮支架连接,并可自由转动,在滚轮支架上下端设有用于调整管材上下位置的调节丝杆和手轮,滚轮支架的两侧与滑轨连接,并可沿滑轨上下移动。 The technical solution adopted to realize the purpose of this utility model is: the machine has a frame, one end of the frame is provided with a winding packaging mechanism, and the other end is provided with a pipe packaging guiding mechanism, and the winding packaging mechanism has a shaft through the bearing and the machine. The shaft sleeve connected to the frame, the shaft sleeve is connected with the drive motor installed on the frame through the gear transmission part, one end of the shaft sleeve is provided with a turntable, and the turntable is equipped with a film roll support rod, a heat gun support rod, and a film tensioning rod. Rod and winding synchronous adjustment rod, wherein, the film roll supporting rod is equipped with a plastic film roll, and the hot air gun supporting rod is equipped with a heat gun; The guide roller is connected with the roller bracket through the roller shaft and can rotate freely. The upper and lower ends of the roller bracket are provided with adjusting screw and handwheel for adjusting the upper and lower positions of the pipe. The two sides of the roller bracket are connected with the The slide rails are connected and can move up and down along the slide rails.
所述膜带张紧杆和缠绕同步调节杆相对于转盘端面的角度可调。 The angles of the film belt tensioning rod and the winding synchronous adjusting rod relative to the end surface of the turntable are adjustable.
所述膜带张紧杆和缠绕同步调节杆分别通过支座和转轴与转盘铰接连接,并在两支座上分别设有用于固定膜带张紧杆和缠绕同步调节杆的锁紧螺钉。 The film belt tensioning rod and the winding synchronous adjusting rod are hingedly connected to the turntable through the support and the rotating shaft respectively, and locking screws for fixing the film belt tensioning rod and the winding synchronous adjusting rod are respectively provided on the two supports. the
所述热风枪的出风口与管材包装面的距离为2~3㎝。 The distance between the air outlet of the heat gun and the packaging surface of the pipe is 2-3 cm.
所述驱动电机采用变频电机。 The drive motor is a variable frequency motor.
按照上述方案制作的热粘式PVC管材薄膜缠绕包装机,采用热粘的方式包装,膜带叠压部分更窄,使包装成本大幅度降低。而且用热风抢加热粘合,使膜带压接部位热粘处更加牢固,管材整体外观平整,经济实用。该机操作简单,工作效率高,能使PVC塑料管材生产过程中一步到位,直接缠好符合使用要求的包装膜,可大大节省人力和材料成本。 The heat-adhesive PVC pipe film wrapping machine made according to the above-mentioned plan is packaged in a heat-adhesive way, and the overlapping part of the film tape is narrower, which greatly reduces the packaging cost. In addition, hot air guns are used for heating and bonding, so that the thermal bonding of the crimping part of the film tape is firmer, and the overall appearance of the pipe is flat, economical and practical. The machine is easy to operate and has high working efficiency. It can make PVC plastic pipe production in one step, and directly wrap the packaging film that meets the requirements of use, which can greatly save manpower and material costs. the
附图说明 Description of drawings
图1是本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;
图2是图1的左视图; Fig. 2 is the left view of Fig. 1;
图3是转盘的A向视图; Fig. 3 is the A direction view of turntable;
图4是膜带张紧杆和缠绕同步调节杆与转盘连接部位的结构示意图; Fig. 4 is a structural schematic diagram of the connection between the tensioning rod of the film belt and the winding synchronous adjustment rod and the turntable;
图5是图4中B-B的剖面图; Fig. 5 is the sectional view of B-B among Fig. 4;
图6是图4中C-C的剖面图。 Fig. 6 is a sectional view of C-C in Fig. 4 .
具体实施方式 Detailed ways
参看图1、图2、图3,本实用新型的热粘式PVC管材缠绕包装机,具有一个机架1,机架1的一端设有缠绕包装机构,另一端设有管材包装导向机构,所述缠绕包装机构具有一个通过轴承4与机架1连接的轴套5,该轴套5的内孔用于待包装管材的通过,轴套5通过齿轮传动件2与安装在机架1上的驱动电机3连接,驱动电机3采用变频电机,其转速均匀可调,能够保证包装缠绕与PVC管材生产线同步,在机架顶板7的内壁上,装有变频器8,变频器8通过电力线与驱动电机3连接,由变频器8根据缠绕速度快慢的需要调节变频电机的转速。在轴套5的一端固装有转盘6,转盘6一侧的端面上分别安装有膜卷支撑杆12、热风枪支撑杆10、膜带张紧杆14和缠绕同步调节杆15,其中,膜卷支撑杆12上装有塑料膜卷11,热风枪支撑杆10上装有热风枪13,该热风枪13的出风口与管材包装面的距离为2~3㎝,便于保证膜带压接部位的粘接质量。所述管材包装导向机构由滑轨16和上下对称的两组导向滚轮19、滚轮支架17、调节丝杆18和手轮9组成,其中,导向滚轮19通过滚轮轴与滚轮支架17连接,并可自由转动,在滚轮支架17上下端设有用于调整管材上下位置的调节丝杆18和手轮9,滚轮支架17的两侧与滑轨16连接,并可沿滑轨16上下移动。
Referring to Fig. 1, Fig. 2, Fig. 3, the heat-adhesive type PVC pipe winding packaging machine of the present invention has a
结合图1、图3,参看图4、图5、图6,所述膜带张紧杆14和缠绕同步调节杆15相对于转盘6端面的角度可调,膜带张紧杆14和缠绕同步调节杆15分别通过支座20和转轴21与转盘6铰接连接,使二者相对于转盘6端面的角度可以任意调节,并在两支座20上分别设有用于固定膜带张紧杆14和缠绕同步调节杆15的锁紧螺钉22。
Referring to Fig. 1 and Fig. 3, referring to Fig. 4, Fig. 5 and Fig. 6, the angles of the
工作原理:本实用新型的包装机主要适用于PVC管材生产流水线上,安装于管材生产线牵引机后切割机前,同步跟踪生产线上管材的生产速度,通过变频电机3调整缠绕包装的速度,使其达到同步。并通过转盘6围绕匀速前进的管材做旋转运动,同时通过膜带张紧杆14调节包装塑料膜的张力,在管材表面形成螺旋式规则的包装。该机整体采用变频电机控制匹配管材生产同步缠绕,不影响其他任何挤出设备。通过变频电机带动转盘6上的塑料膜卷11旋转,塑料膜卷11又分别通过膜带张紧杆14和缠绕同步调节杆15的调整控制其与PVC管材的相对倾斜角度,随着PVC管材的挤出,使塑料膜均匀缠绕于PVC管材表面,并通过热风枪13对膜带压接部位进行加热粘合,完成对管材的缠膜包装后,再进行切割,从而形成制管、包装、切管流水作业,由此结束了管材包装长期依赖人工套膜的历史,避免了人力和物力的浪费,大大提高了生产效率。该机操作简单,包装牢固,对管材的堆放、搬运、储存、运输、施工能够起到很好的保护作用,而且缠绕薄膜后的管材具有防尘、防潮、美观、改善包装质量的作用。
Working principle: The packaging machine of this utility model is mainly suitable for the production line of PVC pipes. It is installed in front of the cutting machine after the hauling machine of the pipe production line, and synchronously tracks the production speed of the pipes on the production line. Synchronization is achieved. The
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013202895002U CN203306255U (en) | 2013-05-24 | 2013-05-24 | Hot sticking type PVC pipe film winding and packaging machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2013202895002U CN203306255U (en) | 2013-05-24 | 2013-05-24 | Hot sticking type PVC pipe film winding and packaging machine |
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| CN203306255U true CN203306255U (en) | 2013-11-27 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103662153A (en) * | 2013-11-30 | 2014-03-26 | 南通宝田包装科技有限公司 | Hose covering device |
| CN105366089A (en) * | 2015-11-17 | 2016-03-02 | 广东联塑机器制造有限公司 | Winding device for banding pipes |
| CN109052021A (en) * | 2018-08-24 | 2018-12-21 | 安徽杰蓝特新材料有限公司 | A kind of mechanical brake device of RTP composite pipe wrapping machine |
| CN109501277A (en) * | 2018-12-04 | 2019-03-22 | 江苏百安居管业有限公司 | Coating film mechanism equipped with telescopic device |
| CN110395424A (en) * | 2019-06-04 | 2019-11-01 | 张彬 | A kind of pvc pipe film covering device |
| CN111453034A (en) * | 2020-04-26 | 2020-07-28 | 陕西科技大学 | A fully automatic PVC pipe coating device |
-
2013
- 2013-05-24 CN CN2013202895002U patent/CN203306255U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103662153A (en) * | 2013-11-30 | 2014-03-26 | 南通宝田包装科技有限公司 | Hose covering device |
| CN105366089A (en) * | 2015-11-17 | 2016-03-02 | 广东联塑机器制造有限公司 | Winding device for banding pipes |
| CN109052021A (en) * | 2018-08-24 | 2018-12-21 | 安徽杰蓝特新材料有限公司 | A kind of mechanical brake device of RTP composite pipe wrapping machine |
| CN109501277A (en) * | 2018-12-04 | 2019-03-22 | 江苏百安居管业有限公司 | Coating film mechanism equipped with telescopic device |
| CN110395424A (en) * | 2019-06-04 | 2019-11-01 | 张彬 | A kind of pvc pipe film covering device |
| CN111453034A (en) * | 2020-04-26 | 2020-07-28 | 陕西科技大学 | A fully automatic PVC pipe coating device |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131127 Termination date: 20150524 |
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| EXPY | Termination of patent right or utility model |