CN203306255U - Hot sticking type PVC pipe film winding and packaging machine - Google Patents

Hot sticking type PVC pipe film winding and packaging machine Download PDF

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Publication number
CN203306255U
CN203306255U CN2013202895002U CN201320289500U CN203306255U CN 203306255 U CN203306255 U CN 203306255U CN 2013202895002 U CN2013202895002 U CN 2013202895002U CN 201320289500 U CN201320289500 U CN 201320289500U CN 203306255 U CN203306255 U CN 203306255U
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film
rod
packaging
winding
heat
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冯玉冉
冯玉阳
冯海波
吕晓东
王明来
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NANYANG SENYUAN PLASTIC CO Ltd
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NANYANG SENYUAN PLASTIC CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract

本实用新型涉及一种热粘式PVC管材薄膜缠绕包装机,该机具有一个机架,机架上设有缠绕包装机构和管材包装导向机构,其中:缠绕包装机构具有一个与机架连接的轴套,轴套通过齿轮传动件与驱动电机连接,轴套的一端设有转盘,转盘上设有膜卷支撑杆、热风枪支撑杆、膜带张紧杆和缠绕同步调节杆,其中,膜卷支撑杆上装有塑料膜卷,热风枪支撑杆上装有热风枪;管材包装导向机构由滑轨和上下对称的两组导向滚轮、滚轮支架、调节丝杆和手轮组成。该机采用热粘的方式对PVC管材包装,使其膜带压接部位热粘处更加牢固,管材整体外观平整,包装成本大幅度降低。具有操作简单,工作效率高、并可节省人力和材料成本的优点。

The utility model relates to a heat-adhesive PVC pipe film winding packaging machine. The machine has a frame on which a winding packaging mechanism and a pipe packaging guiding mechanism are arranged, wherein the winding packaging mechanism has a shaft connected with the frame. The shaft sleeve is connected with the drive motor through the gear transmission part. One end of the shaft sleeve is provided with a turntable, and the turntable is equipped with a film roll support rod, a hot air gun support rod, a film belt tension rod and a winding synchronous adjustment rod. Among them, the film roll The supporting rod is equipped with a plastic film roll, and the heat gun supporting rod is equipped with a heat gun; the pipe packaging guide mechanism is composed of a slide rail, two sets of vertically symmetrical guide rollers, a roller bracket, an adjustment screw and a hand wheel. This machine packs PVC pipes by hot-bonding, so that the hot-bonding of the film tape crimping parts is more firm, the overall appearance of the pipes is smooth, and the packaging cost is greatly reduced. The utility model has the advantages of simple operation, high work efficiency, and can save manpower and material costs.

Description

热粘式PVC管材薄膜缠绕包装机Heat-adhesive PVC pipe film wrapping machine

技术领域 technical field

本实用新型属于管材包装技术领域,具体是一种热粘式PVC管材薄膜缠绕的包装机。 The utility model belongs to the technical field of pipe packaging, in particular to a heat-adhesive PVC pipe film winding packaging machine.

背景技术 Background technique

在PVC管材生产过程中,为保护管材的外表不受损坏,又突出商标遍布全身,使其美观实用,并使包装后的管材密封、防潮、防污,传统方法采用的是人工套膜方式,即由人工用筒装透明薄膜套在PVC 管材上,外附商标胶带,这种方式存在的缺陷是:1、操作麻烦,效率低;2、胶带成本高;3、使用胶带缠绕后不平整,胶带叠压部分易松散。 In the production process of PVC pipes, in order to protect the appearance of the pipes from damage, and to highlight the trademarks all over the body to make them beautiful and practical, and to make the packed pipes sealed, moisture-proof and anti-fouling, the traditional method adopts the artificial coating method. That is to say, the transparent film in the tube is put on the PVC pipe manually, and the trademark tape is attached outside. The defects of this method are: 1. The operation is troublesome and the efficiency is low; 2. The cost of the tape is high; 3. The tape is not smooth after winding. The overlapping part of the tape is easy to loosen.

实用新型内容 Utility model content

本实用新型的目的提供一种能够提高包装质量,操作简单,工作效率高,避免人力和材料的浪费,且包装牢固,并能节省包装成本的热粘式PVC管材薄膜缠绕包装机。 The purpose of this utility model is to provide a heat-adhesive PVC pipe film wrapping machine that can improve the packaging quality, is simple to operate, has high work efficiency, avoids waste of manpower and materials, has firm packaging, and can save packaging costs.

实现本实用新型的目的所采取的技术方案是:该机具有一个机架,机架的一端设有缠绕包装机构,另一端设有管材包装导向机构,所述缠绕包装机构具有一个通过轴承与机架连接的轴套,该轴套通过齿轮传动件与安装在机架上的驱动电机连接,轴套的一端设有转盘,转盘上设有膜卷支撑杆、热风枪支撑杆、膜带张紧杆和缠绕同步调节杆,其中,膜卷支撑杆上装有塑料膜卷,热风枪支撑杆上装有热风枪;所述管材包装导向机构由滑轨和上下对称的两组导向滚轮、滚轮支架、调节丝杆和手轮组成,其中,导向滚轮通过滚轮轴与滚轮支架连接,并可自由转动,在滚轮支架上下端设有用于调整管材上下位置的调节丝杆和手轮,滚轮支架的两侧与滑轨连接,并可沿滑轨上下移动。 The technical solution adopted to realize the purpose of this utility model is: the machine has a frame, one end of the frame is provided with a winding packaging mechanism, and the other end is provided with a pipe packaging guiding mechanism, and the winding packaging mechanism has a shaft through the bearing and the machine. The shaft sleeve connected to the frame, the shaft sleeve is connected with the drive motor installed on the frame through the gear transmission part, one end of the shaft sleeve is provided with a turntable, and the turntable is equipped with a film roll support rod, a heat gun support rod, and a film tensioning rod. Rod and winding synchronous adjustment rod, wherein, the film roll supporting rod is equipped with a plastic film roll, and the hot air gun supporting rod is equipped with a heat gun; The guide roller is connected with the roller bracket through the roller shaft and can rotate freely. The upper and lower ends of the roller bracket are provided with adjusting screw and handwheel for adjusting the upper and lower positions of the pipe. The two sides of the roller bracket are connected with the The slide rails are connected and can move up and down along the slide rails.

所述膜带张紧杆和缠绕同步调节杆相对于转盘端面的角度可调。 The angles of the film belt tensioning rod and the winding synchronous adjusting rod relative to the end surface of the turntable are adjustable.

所述膜带张紧杆和缠绕同步调节杆分别通过支座和转轴与转盘铰接连接,并在两支座上分别设有用于固定膜带张紧杆和缠绕同步调节杆的锁紧螺钉。  The film belt tensioning rod and the winding synchronous adjusting rod are hingedly connected to the turntable through the support and the rotating shaft respectively, and locking screws for fixing the film belt tensioning rod and the winding synchronous adjusting rod are respectively provided on the two supports. the

所述热风枪的出风口与管材包装面的距离为2~3㎝。 The distance between the air outlet of the heat gun and the packaging surface of the pipe is 2-3 cm.

所述驱动电机采用变频电机。 The drive motor is a variable frequency motor.

按照上述方案制作的热粘式PVC管材薄膜缠绕包装机,采用热粘的方式包装,膜带叠压部分更窄,使包装成本大幅度降低。而且用热风抢加热粘合,使膜带压接部位热粘处更加牢固,管材整体外观平整,经济实用。该机操作简单,工作效率高,能使PVC塑料管材生产过程中一步到位,直接缠好符合使用要求的包装膜,可大大节省人力和材料成本。  The heat-adhesive PVC pipe film wrapping machine made according to the above-mentioned plan is packaged in a heat-adhesive way, and the overlapping part of the film tape is narrower, which greatly reduces the packaging cost. In addition, hot air guns are used for heating and bonding, so that the thermal bonding of the crimping part of the film tape is firmer, and the overall appearance of the pipe is flat, economical and practical. The machine is easy to operate and has high working efficiency. It can make PVC plastic pipe production in one step, and directly wrap the packaging film that meets the requirements of use, which can greatly save manpower and material costs. the

附图说明 Description of drawings

图1是本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;

图2是图1的左视图; Fig. 2 is the left view of Fig. 1;

图3是转盘的A向视图; Fig. 3 is the A direction view of turntable;

图4是膜带张紧杆和缠绕同步调节杆与转盘连接部位的结构示意图; Fig. 4 is a structural schematic diagram of the connection between the tensioning rod of the film belt and the winding synchronous adjustment rod and the turntable;

图5是图4中B-B的剖面图; Fig. 5 is the sectional view of B-B among Fig. 4;

图6是图4中C-C的剖面图。 Fig. 6 is a sectional view of C-C in Fig. 4 .

具体实施方式 Detailed ways

参看图1、图2、图3,本实用新型的热粘式PVC管材缠绕包装机,具有一个机架1,机架1的一端设有缠绕包装机构,另一端设有管材包装导向机构,所述缠绕包装机构具有一个通过轴承4与机架1连接的轴套5,该轴套5的内孔用于待包装管材的通过,轴套5通过齿轮传动件2与安装在机架1上的驱动电机3连接,驱动电机3采用变频电机,其转速均匀可调,能够保证包装缠绕与PVC管材生产线同步,在机架顶板7的内壁上,装有变频器8,变频器8通过电力线与驱动电机3连接,由变频器8根据缠绕速度快慢的需要调节变频电机的转速。在轴套5的一端固装有转盘6,转盘6一侧的端面上分别安装有膜卷支撑杆12、热风枪支撑杆10、膜带张紧杆14和缠绕同步调节杆15,其中,膜卷支撑杆12上装有塑料膜卷11,热风枪支撑杆10上装有热风枪13,该热风枪13的出风口与管材包装面的距离为2~3㎝,便于保证膜带压接部位的粘接质量。所述管材包装导向机构由滑轨16和上下对称的两组导向滚轮19、滚轮支架17、调节丝杆18和手轮9组成,其中,导向滚轮19通过滚轮轴与滚轮支架17连接,并可自由转动,在滚轮支架17上下端设有用于调整管材上下位置的调节丝杆18和手轮9,滚轮支架17的两侧与滑轨16连接,并可沿滑轨16上下移动。 Referring to Fig. 1, Fig. 2, Fig. 3, the heat-adhesive type PVC pipe winding packaging machine of the present invention has a frame 1, one end of the frame 1 is provided with a winding packaging mechanism, and the other end is provided with a pipe packaging guiding mechanism, so The winding packaging mechanism has a shaft sleeve 5 connected to the frame 1 through a bearing 4. The inner hole of the shaft sleeve 5 is used for the passage of the pipe to be packaged. The driving motor 3 is connected, and the driving motor 3 adopts a variable frequency motor, and its speed is evenly adjustable, which can ensure the synchronization of the packaging winding and the PVC pipe production line. The motor 3 is connected, and the speed of the variable frequency motor is regulated by the frequency converter 8 according to the needs of the winding speed. One end of the shaft sleeve 5 is fixed with a turntable 6, and the end surface of the turntable 6 is respectively equipped with a film roll support rod 12, a heat gun support rod 10, a film belt tension rod 14 and a winding synchronous adjustment rod 15, wherein the film A plastic film roll 11 is installed on the roll support rod 12, and a heat gun 13 is installed on the heat gun support rod 10. The distance between the air outlet of the heat gun 13 and the packaging surface of the pipe is 2 to 3 cm, which is convenient to ensure the adhesion of the crimping part of the film tape. Pick up quality. Described pipe packaging guide mechanism is made up of slide rail 16 and two groups of guide rollers 19, roller bracket 17, adjustment screw 18 and hand wheel 9 that are symmetrical up and down, wherein, guide roller 19 is connected with roller bracket 17 by roller shaft, and can Free to rotate, the upper and lower ends of the roller bracket 17 are provided with an adjustment screw 18 and a hand wheel 9 for adjusting the up and down position of the pipe.

结合图1、图3,参看图4、图5、图6,所述膜带张紧杆14和缠绕同步调节杆15相对于转盘6端面的角度可调,膜带张紧杆14和缠绕同步调节杆15分别通过支座20和转轴21与转盘6铰接连接,使二者相对于转盘6端面的角度可以任意调节,并在两支座20上分别设有用于固定膜带张紧杆14和缠绕同步调节杆15的锁紧螺钉22。 Referring to Fig. 1 and Fig. 3, referring to Fig. 4, Fig. 5 and Fig. 6, the angles of the film tensioning rod 14 and the winding synchronous adjustment rod 15 relative to the end face of the turntable 6 are adjustable, and the film tape tensioning rod 14 and the winding synchronous The adjusting rod 15 is hingedly connected with the turntable 6 through the support 20 and the rotating shaft 21 respectively, so that the angle of the two relative to the end surface of the turntable 6 can be adjusted arbitrarily, and the two support 20 are respectively provided with tensioning rods 14 and 14 for fixing the film belt. Wind the locking screw 22 of the synchronization adjustment lever 15 .

工作原理:本实用新型的包装机主要适用于PVC管材生产流水线上,安装于管材生产线牵引机后切割机前,同步跟踪生产线上管材的生产速度,通过变频电机3调整缠绕包装的速度,使其达到同步。并通过转盘6围绕匀速前进的管材做旋转运动,同时通过膜带张紧杆14调节包装塑料膜的张力,在管材表面形成螺旋式规则的包装。该机整体采用变频电机控制匹配管材生产同步缠绕,不影响其他任何挤出设备。通过变频电机带动转盘6上的塑料膜卷11旋转,塑料膜卷11又分别通过膜带张紧杆14和缠绕同步调节杆15的调整控制其与PVC管材的相对倾斜角度,随着PVC管材的挤出,使塑料膜均匀缠绕于PVC管材表面,并通过热风枪13对膜带压接部位进行加热粘合,完成对管材的缠膜包装后,再进行切割,从而形成制管、包装、切管流水作业,由此结束了管材包装长期依赖人工套膜的历史,避免了人力和物力的浪费,大大提高了生产效率。该机操作简单,包装牢固,对管材的堆放、搬运、储存、运输、施工能够起到很好的保护作用,而且缠绕薄膜后的管材具有防尘、防潮、美观、改善包装质量的作用。  Working principle: The packaging machine of this utility model is mainly suitable for the production line of PVC pipes. It is installed in front of the cutting machine after the hauling machine of the pipe production line, and synchronously tracks the production speed of the pipes on the production line. Synchronization is achieved. The turntable 6 rotates around the pipe moving at a constant speed, and at the same time adjusts the tension of the packaging plastic film through the film belt tension rod 14 to form a spiral-shaped regular package on the surface of the pipe. The whole machine adopts frequency conversion motor to control matching pipe production and synchronous winding, without affecting any other extrusion equipment. The plastic film roll 11 on the turntable 6 is driven to rotate by the frequency conversion motor, and the plastic film roll 11 controls its relative inclination angle with the PVC pipe through the adjustment of the film belt tension rod 14 and the winding synchronous adjustment rod 15 respectively. Extrude to make the plastic film evenly wound on the surface of the PVC pipe, and use the heat gun 13 to heat and bond the crimping part of the film tape. Pipe flow operation, thus ending the long-term history of pipe packaging relying on manual coating, avoiding the waste of manpower and material resources, and greatly improving production efficiency. The machine is easy to operate, and the packaging is firm, which can play a good role in protecting the stacking, handling, storage, transportation and construction of the pipes, and the pipes after wrapping the film are dust-proof, moisture-proof, beautiful, and can improve the packaging quality. the

Claims (5)

1.一种热粘式PVC管材薄膜缠绕包装机,其特征在于:该机具有一个机架,机架的一端设有缠绕包装机构,另一端设有管材包装导向机构,所述缠绕包装机构具有一个通过轴承与机架连接的轴套,该轴套通过齿轮传动件与安装在机架上的驱动电机连接,轴套的一端设有转盘,转盘上设有膜卷支撑杆、热风枪支撑杆、膜带张紧杆和缠绕同步调节杆,其中,膜卷支撑杆上装有塑料膜卷,热风枪支撑杆上装有热风枪;所述管材包装导向机构由滑轨和上下对称的两组导向滚轮、滚轮支架、调节丝杆和手轮组成,其中,导向滚轮通过滚轮轴与滚轮支架连接,并可自由转动,在滚轮支架上下端设有用于调整管材上下位置的调节丝杆和手轮,滚轮支架的两侧与滑轨连接,并可沿滑轨上下移动。 1. A heat-adhesive PVC pipe film winding packaging machine is characterized in that: the machine has a frame, one end of the frame is provided with a winding packaging mechanism, and the other end is provided with a pipe packaging guide mechanism, and the winding packaging mechanism has A shaft sleeve connected with the frame through a bearing, the shaft sleeve is connected with the driving motor installed on the frame through a gear transmission part, one end of the shaft sleeve is provided with a turntable, and the turntable is provided with a film roll support rod and a heat gun support rod 1. Film belt tension rod and winding synchronous adjustment rod, wherein, the film roll support rod is equipped with a plastic film roll, and the heat gun support rod is equipped with a heat gun; the pipe packaging guide mechanism is composed of a slide rail and two sets of vertically symmetrical guide rollers , roller bracket, adjusting screw and hand wheel, wherein the guide roller is connected with the roller bracket through the roller shaft, and can rotate freely, and the upper and lower ends of the roller bracket are provided with adjusting screw and hand wheel for adjusting the upper and lower positions of the pipe, and the roller Both sides of the bracket are connected with slide rails and can move up and down along the slide rails. 2.根据权利要求1所述的热粘式PVC管材薄膜缠绕包装机,其特征在于:所述膜带张紧杆和缠绕同步调节杆相对于转盘端面的角度可调。 2. The heat-adhesive PVC pipe film wrapping machine according to claim 1, characterized in that: the angles of the film belt tension rod and the winding synchronous adjustment rod relative to the end surface of the turntable are adjustable. 3.根据权利要求1所述的热粘式PVC管材薄膜缠绕包装机,其特征在于:所述膜带张紧杆和缠绕同步调节杆分别通过支座和转轴与转盘铰接连接,并在两支座上分别设有用于固定膜带张紧杆和缠绕同步调节杆的锁紧螺钉。 3. The heat-adhesive PVC pipe film winding packaging machine according to claim 1, characterized in that: the film belt tensioning rod and the winding synchronous adjusting rod are hingedly connected to the turntable through the support and the rotating shaft respectively, and are connected between two Locking screws for fixing the tensioning rod of the film belt and the winding synchronous adjusting rod are respectively arranged on the seat. 4.根据权利要求1所述的热粘式PVC管材薄膜缠绕包装机,其特征在于:所述热风枪的出风口与管材包装面的距离为2~3㎝。 4. The heat-adhesive PVC pipe film wrapping machine according to claim 1, characterized in that: the distance between the air outlet of the heat gun and the packaging surface of the pipe is 2-3 cm. 5.根据权利要求1所述的热粘式PVC管材薄膜缠绕包装机,其特征在于:所述驱动电机采用变频电机。 5. The heat-adhesive PVC pipe film wrapping machine according to claim 1, characterized in that: the drive motor is a variable frequency motor.
CN2013202895002U 2013-05-24 2013-05-24 Hot sticking type PVC pipe film winding and packaging machine Expired - Fee Related CN203306255U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103662153A (en) * 2013-11-30 2014-03-26 南通宝田包装科技有限公司 Hose covering device
CN105366089A (en) * 2015-11-17 2016-03-02 广东联塑机器制造有限公司 Winding device for banding pipes
CN109052021A (en) * 2018-08-24 2018-12-21 安徽杰蓝特新材料有限公司 A kind of mechanical brake device of RTP composite pipe wrapping machine
CN109501277A (en) * 2018-12-04 2019-03-22 江苏百安居管业有限公司 Coating film mechanism equipped with telescopic device
CN110395424A (en) * 2019-06-04 2019-11-01 张彬 A kind of pvc pipe film covering device
CN111453034A (en) * 2020-04-26 2020-07-28 陕西科技大学 A fully automatic PVC pipe coating device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103662153A (en) * 2013-11-30 2014-03-26 南通宝田包装科技有限公司 Hose covering device
CN105366089A (en) * 2015-11-17 2016-03-02 广东联塑机器制造有限公司 Winding device for banding pipes
CN109052021A (en) * 2018-08-24 2018-12-21 安徽杰蓝特新材料有限公司 A kind of mechanical brake device of RTP composite pipe wrapping machine
CN109501277A (en) * 2018-12-04 2019-03-22 江苏百安居管业有限公司 Coating film mechanism equipped with telescopic device
CN110395424A (en) * 2019-06-04 2019-11-01 张彬 A kind of pvc pipe film covering device
CN111453034A (en) * 2020-04-26 2020-07-28 陕西科技大学 A fully automatic PVC pipe coating device

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