CN206367199U - A double-layer plastic sheet production line - Google Patents
A double-layer plastic sheet production line Download PDFInfo
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- CN206367199U CN206367199U CN201621333529.6U CN201621333529U CN206367199U CN 206367199 U CN206367199 U CN 206367199U CN 201621333529 U CN201621333529 U CN 201621333529U CN 206367199 U CN206367199 U CN 206367199U
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- calendering
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 239000002985 plastic film Substances 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 29
- 238000003490 calendering Methods 0.000 claims abstract description 26
- 238000001816 cooling Methods 0.000 claims abstract description 9
- 238000010030 laminating Methods 0.000 claims abstract description 6
- 239000003292 glue Substances 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 8
- 238000004804 winding Methods 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 claims 4
- 238000000576 coating method Methods 0.000 claims 4
- 239000000463 material Substances 0.000 claims 2
- 238000010422 painting Methods 0.000 claims 2
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 230000003028 elevating effect Effects 0.000 claims 1
- 239000010410 layer Substances 0.000 description 15
- 230000001680 brushing effect Effects 0.000 description 6
- 239000002344 surface layer Substances 0.000 description 6
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Landscapes
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及一种塑胶片材生产线,特别涉及一种双层塑胶片材生产线。The utility model relates to a plastic sheet production line, in particular to a double-layer plastic sheet production line.
背景技术Background technique
现有技术中生产塑胶片材需要有一条自动化生产线,对于一些具有双层结构的塑胶片材则需要较长的生产线进行加工生产,虽然这些生产线能基本实现自动化生产,但是对于一些中小型的企业来说,长的生产线需要租赁一个面积大的厂房,提高了生产成本高;另外,目前的生产线压延辊轮之间的宽度调节不方便,使得生产出来的产品厚度很容易出现偏差。The production of plastic sheets in the prior art requires an automated production line, and some plastic sheets with a double-layer structure require a longer production line for processing and production. Although these production lines can basically realize automatic production, for some small and medium-sized enterprises Generally speaking, a long production line needs to rent a large factory building, which increases the production cost. In addition, the width adjustment between the calender rolls in the current production line is inconvenient, which makes the thickness of the produced products prone to deviation.
实用新型内容Utility model content
本实用新型的目的在于提供一种双层塑胶片材生产线,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a double-layer plastic sheet production line to solve the problems raised in the above-mentioned background technology.
为了实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种双层塑胶片材生产线,用于生产一种包括基层和表层的双层塑胶片材,包括依次设置的挤出机、压延冷却设备以及双层片材压合机,所述压延冷却设备包括支撑架、通过轴承安装于支撑架的主辊筒、通过滑轨副安装于支撑架且位于主辊筒两侧与主辊筒形成对辊结构的副辊筒、以及驱动所述副辊筒沿水平方向运动的第一驱动机构;所述双层片材压合机包括拼接在支撑架旁侧的承载架、沿片材输送方向依次安装于承载架上方的表层放卷辊轮、表层压合机构以及收卷机构,所述表层压合机构包括安装于承载架的第一压延辊、直径大小与第一压延辊相同的第二压延辊、以及驱动第一压延辊和第二压延辊同步运动的第二驱动装置,所述第二压延辊位于第一压延辊正下方且与第一压延辊形成对辊结构;所述承载架的下方还设有驱动所述第一压延辊上下运动的升降机构,所述升降机构包括步进电机、连接于步进电机输出端的丝杠、以及套设于丝杠的托举架,所述托举架连接于第一压延辊轮的一端;所述收卷机构包括架设于承载架尾端上方的收卷辊轮以及驱动所述收卷辊轮转动的伺服电机。A double-layer plastic sheet production line is used to produce a double-layer plastic sheet including a base layer and a surface layer, including an extruder, a calendering cooling device, and a double-layer sheet pressing machine arranged in sequence, and the calendering cooling device It includes a support frame, a main roller installed on the support frame through bearings, an auxiliary roller installed on the support frame through slide rails and located on both sides of the main roller and forming a roller structure with the main roller, and driving the auxiliary roller The first driving mechanism moving in the horizontal direction; the double-layer sheet pressing machine includes a carrier frame spliced on the side of the support frame, surface layer unwinding rollers installed above the carrier frame along the sheet conveying direction, and a surface layer pressing machine. The surface lamination mechanism includes a first calender roll mounted on a bearing frame, a second calender roll with the same diameter as the first calender roll, and a synchronous drive of the first calender roll and the second calender roll The second driving device for movement, the second calendering roll is located directly below the first calendering roll and forms a double-roll structure with the first calendering roll; a device for driving the first calendering roll to move up and down is also provided under the bearing frame. A lifting mechanism, the lifting mechanism includes a stepping motor, a lead screw connected to the output end of the stepping motor, and a lifting frame sleeved on the leading screw, the lifting frame is connected to one end of the first calendering roller; the The winding mechanism includes a winding roller mounted above the tail end of the carrier and a servo motor driving the winding roller to rotate.
进一步地,所述主辊筒的下方设有剥离辊,所述剥离辊通过滑轨副安装于支撑架,且能沿水平方向左右运动。Further, a peeling roller is arranged below the main roller, and the peeling roller is installed on the support frame through a pair of slide rails, and can move left and right along the horizontal direction.
进一步地,所述第一驱动机构为气缸。Further, the first driving mechanism is an air cylinder.
进一步地,所述承载架的上方还架设有用于给基层刷胶的涂刷装置,所述涂刷装置包括架设于承载架上方的刷胶头以及通过软管连接于刷胶头用于给刷胶头提供胶水的溶胶机。Further, a brushing device for applying glue to the base layer is erected above the carrier frame, and the brushing device includes a glue brush head erected above the carrier frame and connected to the glue brush head through a hose for brushing. The glue head provides glue sol machine.
本实用新型的有益效果为:通过依次设置挤出机、压延冷却设备以及双层片材压合机,简化了原有生产线的结构,使得生产线的长度变短,降低了中小型企业的生产成本;另外升降机构也可以调整第一压延辊与第二压延辊之间的距离,方便塑胶片材的整理,还可以通过第一驱动机构驱动副辊筒作水平运动,从而调节副辊筒与主辊筒之间的距离,改变被加工产品的厚度。The beneficial effects of the utility model are as follows: the structure of the original production line is simplified, the length of the production line is shortened, and the production cost of small and medium-sized enterprises is reduced In addition, the lifting mechanism can also adjust the distance between the first calendering roller and the second calendering roller to facilitate the arrangement of plastic sheets, and can also drive the auxiliary roller to move horizontally through the first driving mechanism, thereby adjusting the auxiliary roller and the main The distance between the rollers changes the thickness of the processed product.
附图说明Description of drawings
下面结合附图和具体实施例对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.
图1是本实用新型的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the utility model.
具体实施方式detailed description
以下结合附图对本实用新型进行进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:
如图1所示的一种双层塑胶片材生产线,用于生产一种包括基层和表层的双层塑胶片材,包括依次设置的挤出机1、压延冷却设备2以及双层片材压合机3;只设置有三个主要的机构,简化了原来的生产线,缩短了生产线整体的长度,使其更适合中小型企业使用,降低生产成本;所述压延冷却设备2包括支撑架21、通过轴承安装于支撑架21的主辊筒22、通过滑轨副安装于支撑架21且位于主辊筒22两侧与主辊筒22形成对辊结构的副辊筒23、以及驱动所述副辊筒23沿水平方向运动的第一驱动机构24,所述第一驱动机构24为气缸,通过第一驱动机构24驱动副辊筒23作水平运动,从而调节副辊筒23与主辊筒22之间的距离,改变被加工产品的厚度;所述主辊筒22的下方设有剥离辊221,所述剥离辊221通过滑轨副安装于支撑架21,且能沿水平方向左右运动。A double-layer plastic sheet production line as shown in Figure 1 is used to produce a double-layer plastic sheet including a base layer and a surface layer, including an extruder 1, a calendering cooling device 2 and a double-layer sheet pressing machine arranged in sequence. Combined machine 3; only three main mechanisms are provided, which simplifies the original production line, shortens the overall length of the production line, makes it more suitable for small and medium-sized enterprises, and reduces production costs; the rolling cooling equipment 2 includes a support frame 21, through Bearing is installed on the main roller 22 of support frame 21, is installed on support frame 21 by slide rail pair and is positioned at main roller 22 both sides and the auxiliary roller 23 of main roller 22 forming roller structure, and drives described auxiliary roller The cylinder 23 moves along the first driving mechanism 24 in the horizontal direction. The first driving mechanism 24 is an air cylinder. The distance between them changes the thickness of the processed product; the stripping roller 221 is arranged below the main roller 22, and the stripping roller 221 is installed on the support frame 21 through a pair of slide rails, and can move left and right along the horizontal direction.
所述双层片材压合机3包括拼接在支撑架21旁侧的承载架31、沿片材输送方向依次安装于承载架31上方的表层放卷辊轮32、表层压合机构33以及收卷机构34,所述放卷辊轮32的下方还设有导向辊321,所述承载架21的上方还架设有用于给基层刷胶的涂刷装置35,所述涂刷装置35包括架设于承载架21上方的刷胶头351以及通过软管连接于刷胶头351用于给刷胶头351提供胶水的溶胶机352。The double-layer sheet pressing machine 3 includes a carrier frame 31 spliced on the side of the support frame 21, a surface layer unwinding roller 32 installed above the carrier frame 31 in sequence along the sheet conveying direction, a surface layer pressing mechanism 33 and a receiving frame. Roll mechanism 34, guide roller 321 is also provided under the unwinding roller 32, and a brushing device 35 for brushing glue to the base layer is also erected above the carrier frame 21, and the brushing device 35 includes a The glue brush head 351 above the carrying frame 21 and the glue sol machine 352 connected to the glue brush head 351 by a hose for providing glue to the glue brush head 351 .
所述表层压合机构33包括安装于承载架31的第一压延辊331、直径大小与第一压延辊331相同的第二压延辊332、以及驱动第一压延辊331和第二压延辊332同步运动的第二驱动装置333,所述第二压延辊332位于第一压延辊331正下方且与第一压延辊331形成对辊结构;所述承载架31的下方还设有驱动所述第一压延辊331上下运动的升降机构36,所述升降机构36包括步进电机361、连接于步进电机361输出端的丝杠362、以及套设于丝杠362的托举架363,所述托举架363连接于第一压延辊轮331的一端,升降机构36也可以调整第一压延辊331与第二压延辊332之间的距离,方便塑胶片材的整理;所述收卷机构34包括架设于承载架31尾端上方的收卷辊轮341以及驱动所述收卷辊轮341转动的伺服电机342。The surface laminating mechanism 33 includes a first calender roll 331 mounted on the carrier frame 31, a second calender roll 332 having the same diameter as the first calender roll 331, and driving the first calender roll 331 and the second calender roll 332 to synchronize The moving second driving device 333, the second calendering roll 332 is located directly below the first calendering roll 331 and forms a pair of roll structure with the first calendering roll 331; The lifting mechanism 36 that the calendering roller 331 moves up and down, the lifting mechanism 36 includes a stepping motor 361, a lead screw 362 connected to the output end of the stepping motor 361, and a lifting frame 363 sleeved on the leading screw 362. The frame 363 is connected to one end of the first calendering roller 331, and the lifting mechanism 36 can also adjust the distance between the first calendering roller 331 and the second calendering roller 332 to facilitate the arrangement of the plastic sheet; The winding roller 341 above the tail end of the carrier frame 31 and the servo motor 342 driving the winding roller 341 to rotate.
以上所述并非对本新型的技术范围作任何限制,凡依据本实用新型技术实质对以上的实施例所作的任何修改、等同变化与修饰,均仍属于本新型的技术方案的范围内。The above description does not limit the technical scope of the present invention. Any modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still belong to the scope of the technical solution of the present invention.
Claims (4)
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CN201621333529.6U CN206367199U (en) | 2016-12-07 | 2016-12-07 | A double-layer plastic sheet production line |
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CN201621333529.6U CN206367199U (en) | 2016-12-07 | 2016-12-07 | A double-layer plastic sheet production line |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108582821A (en) * | 2018-01-25 | 2018-09-28 | 温州市隆昌塑料有限公司 | A kind of PVC board manufacturing line |
CN109514627A (en) * | 2019-01-07 | 2019-03-26 | 瑞光(上海)电气设备有限公司 | A kind of disposable product process units of adjustable dimension |
CN110590131A (en) * | 2019-08-27 | 2019-12-20 | 安徽福瑞斯特玻璃制品有限公司 | Novel rolled glass forming equipment |
-
2016
- 2016-12-07 CN CN201621333529.6U patent/CN206367199U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108582821A (en) * | 2018-01-25 | 2018-09-28 | 温州市隆昌塑料有限公司 | A kind of PVC board manufacturing line |
CN108582821B (en) * | 2018-01-25 | 2020-12-22 | 温州市隆昌塑料有限公司 | PVC panel manufacturing line |
CN109514627A (en) * | 2019-01-07 | 2019-03-26 | 瑞光(上海)电气设备有限公司 | A kind of disposable product process units of adjustable dimension |
CN109514627B (en) * | 2019-01-07 | 2023-10-17 | 瑞光(上海)电气设备有限公司 | Disposable production device with adjustable size |
CN110590131A (en) * | 2019-08-27 | 2019-12-20 | 安徽福瑞斯特玻璃制品有限公司 | Novel rolled glass forming equipment |
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Granted publication date: 20170801 Termination date: 20201207 |