CN203305645U - Roller painting production line of pattern code heat preservation security door - Google Patents
Roller painting production line of pattern code heat preservation security door Download PDFInfo
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- CN203305645U CN203305645U CN2013201266338U CN201320126633U CN203305645U CN 203305645 U CN203305645 U CN 203305645U CN 2013201266338 U CN2013201266338 U CN 2013201266338U CN 201320126633 U CN201320126633 U CN 201320126633U CN 203305645 U CN203305645 U CN 203305645U
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Abstract
The utility model provides a roller painting production line of a pattern code heat preservation security door. With respect to one-time transfer printing, on one hand, a PLC control module in a servo control system is used for collecting the technological speed and the rotating speed of all rollers in a roller painting set, the theoretical roller surface linear speed of all the rollers in the roller painting set is calculated, and the theoretical roller surface linear speed and the technological rotating speed are made to be the same; on the other hand, a servo control module with an encoder is used for collecting the actual roller surface linear speed of all the rollers in the roller painting set, actual roller surface linear speed signals are input to a PLC control system, thus, the PLC control system can be used for comparing the actual roller surface linear speed with the theoretical roller surface linear speed, and the current frequency is adjusted until the actual roller surface linear speed and the theoretical roller surface linear speed are the same.
Description
Technical field
The utility model relates to a kind of roller coating production line of figure code insulating theft-proof door, belongs to figure code warming plate and manufactures field.
Background technology
The door body that antitheft door of the prior art generally comprises doorframe and is used in conjunction with doorframe, described door body two-layerly consists of inside and outside, only does between layers simple encapsulation process, and the inside of this kind door body forms hollow structure, although the door body is lighter, but is difficult to meet heat insulation effect; In addition, the inside and outside two-layer of door body all do not have a decorative layer, do not reach effect attractive in appearance.
The applicant works out a kind of insulation and antitheft door of decorating of integrating through repetition test, described antitheft door comprises doorframe and the door body be used in conjunction with described doorframe, and the door body of described antitheft door comprises the inside and outside metal decoration surface layer be oppositely arranged and is arranged on the heat-insulation layer between described metal decoration surface layer.During production, the applicant first forms metal veneer by intaglio press roller coat multi color effect on metallic plate, then heat-insulation layer is installed to formation figure code warming plate between metal veneer, finally recycles metal veneer and produce antitheft door, realized the integrated of insulation and decoration.The applicant adopts when the roller coat multi color effect described intaglio press comprises feeder apparatus, be used to coating is provided; The suction roller, its periphery is connected with described feeder apparatus, on described periphery, has a plurality of depressions that form image-region when filling with described coating; The rubber-coated roller, its periphery is connected with described suction roller, the image-region formed on described applicator roll be used to accepting described coating, and described image-region is transferred on steel plate to form needed chromatic pattern.
Yet, the applicant states in the use in the intaglio press process and finds, the roll surface speed of described applicator roll, suction roller is often inconsistent with the process speed of whole production line, and the rotating speed that whole production line lacks described suction roller and applicator roll carries out the control system of adjusting on line, thereby cause moving a period of time by often stopping the line adjustment at whole production line, thereby affected the efficiency of whole production line; If will to cause transporting the roll surface speed of the speed of metallic plate and each roller inconsistent and do not stop the line adjustment, and then often cause to metallic plate, carrying out the roller coat transfer printing according to preposition; In addition, in order to print multi color effect, often need several groups of roller coat unit Collaboration, and above-mentioned intaglio press of the prior art lacks a kind of adjacent roller coat unit quantity-produced control system that makes, that is, need the staff whether a kind of color to be applied by first roller coat unit of eye-observation, after definite the coating, by manually starting adjacent roller coat unit, can't realize continuous production thereby make between adjacent roller coat unit again; Simultaneously, owing to lacking the control system that the rotating speed of suction roller and applicator roll is adjusted, thereby can't when the pattern dislocation that adjacent roller coat unit is printed, carry out error correction.
The utility model content
Therefore, thus the technical problems to be solved in the utility model is to provide a kind of can adjust and make to the roll surface speed of each roller of roller coat unit the roller coating production line of its figure code insulating theft-proof door of enhancing productivity consistent with the technique rotating speed.
For this reason, the utility model provides a kind of roller coating production line of figure code insulating theft-proof door, the roller coat that comprises successively figure code plate is produced the production section of section, utilization figure code plate and heat-insulation layer production drawing code warming plate and the production section that utilization figure code warming plate is produced antitheft door, described roller coat production section is included on metallic plate carries out the roll coating apparatus assembly that patterned roll is coated with formation figure code plate, described roll coating apparatus assembly comprises: feeder apparatus, be used to coating is provided; Its periphery of suction roller is connected with described feeder apparatus, on described periphery, has a plurality of depressions that form image-region when filling with described coating; The rubber-coated roller, its periphery is connected with described suction roller, the image-region formed on described applicator roll be used to accepting described coating, and described image-region is transferred on steel plate; The first scraper, be arranged on the first scraper support, with special angle, contacts with described suction roller, be used to the coating outside the described image-region that strikes off described suction roller; The second scraper, be arranged on the second scraper support, with special angle, contacts with described applicator roll, be used to striking off on described rubber-coated roller coating remaining after transfer printing; And to the suction roller of described roll coating apparatus assembly, the rotating speed of applicator roll and the servo-control system of controlling start-up time.
Described servo-control system comprises the PLC control module, has collector, for gathering roller footpath and the process speed data of first each roller of roller coat unit, also has calculator, for according to the roller footpath of process speed and each roller, calculating the theoretical roll surface speed of each roller, make the theoretical roll surface speed of each roller consistent with described process speed, and the theoretical roll surface speed signal of each roller that will calculate exports respectively, also have comparator, the SERVO CONTROL module, has encoder, described SERVO CONTROL module receives the theoretical roll surface speed signal from each roller of described PLC control module, and according to described theoretical each roller of roll surface speed signal driver, described encoder is for gathering the actual roll surface speed of each roller, and to described PLC control module, export the actual roll surface speed signal of each roller, so that the described comparator of described PLC control module drives the power frequency of the motor of each roller according to actual roll surface speed signal and the adjustment of theoretical roll surface speed signal, and then actual roll surface speed correction is extremely consistent with described theoretical roll surface speed, complete a roller coat transfer printing.
In described PLC control module, also input the range data between the first roller coat unit and the second roller coat unit is arranged, and can calculate the time that starts the second roller coat unit according to process speed and described range data.
Also comprise the private mark identification module, the decorative pattern after described private mark identification module collection printing, and identify and determine pattern dislocation distance by computer, thereby the rotating speed of each roller is revised.
Described PLC control module is servomotor.
Described the first scraper contacts with described suction roller with the angle that is less than 30 degree; Described the second scraper contacts with described applicator roll with the angle that is greater than 30 degree.
Described roll coating apparatus assembly also comprises cleaning device, described cleaning device comprises liquid supply box, for the cleaning fluid transfer pump in the described liquid supply box of pumping, the cleaning fluid transfer canal be communicated with described cleaning fluid transfer pump and the shower that is communicated with described cleaning fluid transfer canal, described shower is arranged on the axial top of described rubber-coated roller, on described shower, has several spray apertures.
Described cleaning device also comprises the cleaning fluid accumulator tank that is arranged on described applicator roll below, and described cleaning fluid accumulator tank connects a recovery channel, and described recovery channel leads to described liquid supply box; A filter is set between described recovery channel and described liquid supply box.
The roller coating production line of the figure code warming plate that is applicable to skin that the utility model provides has the following advantages:
1. the roller coating production line of the figure code insulating theft-proof door that provides of the utility model, for primary transfer, on the one hand, PLC control module in servo-control system is by the rotating speed of each roller in collection technology speed and roller coat unit, calculate the theoretical roll surface speed of each roller in the roller coat unit, and make theoretical roll surface speed consistent with the technique rotating speed; On the other hand, by the SERVO CONTROL module with encoder, gather the actual roll surface speed of each roller in the roller coat unit, and actual roll surface speed signal is input to the PLC control system, thereby make the PLC control system to compare with actual roll surface speed and theoretical roll surface speed, and the adjustment power frequency, until actual roll surface speed is consistent with theoretical roll surface speed.Above-mentioned control method is adjusted into actual roll surface speed consistent with theoretical roll surface speed, and theoretical roll surface speed is consistent with process speed, thereby guaranteed that actual roll surface speed is consistent with the technique rotating speed, and then do not needed in process of production to stop the line adjustment, improved production efficiency.
2. the roller coating production line of the figure code insulating theft-proof door that provides of the utility model, in described PLC control module, also input the range data between the first roller coat transfer printing unit and the second roller coat transfer interpreter group is arranged, and can calculate the time that starts the second roller coat unit according to process speed and described range data.Because in a single day production line is determined, distance between adjacent unit is just determined, in advance described data data are input in the PLC control module, described PLC control module calculates the time of next roller coat transfer printing unit starting according to process speed and range data, thereby will set in advance the time, thereby make next roller coating production line start in special time, and then realized working continuously of adjacent roller coat unit, further improved production efficiency.
3. the roller coating production line of the figure code insulating theft-proof door that provides of the utility model, also comprise the private mark identification module, decorative pattern after described private mark identification module collection printing, and identify and determine pattern dislocation distance by computer, thereby the process speed of corresponding roller coat unit is revised.After next roller coating production line starts and completes secondary transfer printing, by the decorative pattern after private mark identification module collection printing, and identify and determine pattern dislocation distance by computer, thereby according to pattern dislocation distance, the rotating speed of each roller is revised, make the pattern misalignment be revised, said process can loop, thereby has guaranteed that the decorative pattern of printing out is complete and true to nature, in addition, make the length of the decorative pattern printed out greatly increase adding of private mark identification module.
The accompanying drawing explanation
For content of the present utility model is more likely to be clearly understood, below according to specific embodiment of the utility model also by reference to the accompanying drawings, the utility model is described in further detail, wherein
Fig. 1 is the roll coating apparatus modular construction schematic diagram that the utility model adopts;
Fig. 2 is the structural representation of the cleaning device in the roll coating apparatus assembly that provides of the utility model.
In figure, Reference numeral is expressed as:
8-roll coating apparatus assembly; The 81-feeder apparatus; 82-suction roller; The 83-applicator roll; 84-the first scraper; 85-the second scraper; The 86-cleaning device; The 861-liquid supply box; 862-passes on pump; The 863-transfer canal; The 864-shower; The 865-spray apertures; The 866-accumulator tank; The 867-recovery channel; The 868-filter.
The present embodiment provides a kind of roller coating production line of figure code insulating theft-proof door, comprises that successively the roller coat of figure code plate is produced the production section of section, utilization figure code plate and heat-insulation layer production drawing code warming plate and the production section that utilization figure code warming plate is produced antitheft door.
In the present embodiment, described roller coat production section is included on metallic plate carries out the roll coating apparatus assembly 8 that patterned roll is coated with formation figure code plate, and as shown in Figure 1, described roll coating apparatus assembly 8 comprises: feeder apparatus 81, be used to coating is provided; Suction roller 82, its periphery is connected with described feeder apparatus 81, on described periphery, has a plurality of depressions that form image-region when filling with described coating; Rubber-coated roller 83, its periphery is connected with described suction roller 82, the image-region formed on described applicator roll 83 be used to accepting described coating, and described image-region is transferred on steel plate; The first scraper 84, be arranged on the first scraper support, with special angle, contacts with described suction roller 82, be used to the coating outside the described image-region that strikes off described suction roller 82; And second scraper 85, be arranged on the second scraper support, with special angle, contact with described applicator roll 82, be used to striking off the coating outside the described image-region on described rubber-coated roller 83.
Further, in the present embodiment, described the first scraper 84 contacts with described suction roller 82 with the angle that is less than 30 degree; Described the second scraper 85 contacts with described applicator roll 83 with the angle that is greater than 30 degree.Due to synchronization suction roller 82 and applicator roll 83 for coating to strike off position different, described the first scraper 84 and described the second scraper 85 are set to different angles, can guarantee simultaneously striking off suction roller 82 and applicator roll 83.
In the present embodiment, described roll coating apparatus assembly 8 also comprises cleaning device 86, as shown in Figure 3, described cleaning device 86 comprises liquid supply box 861, for cleaning fluid transfer pump 862, the cleaning fluid transfer canal 863 be communicated with described cleaning fluid transfer pump 862 in the described liquid supply box of pumping 861 and the shower 864 be communicated with described cleaning fluid transfer canal, described shower 864 is arranged on the axial top of described rubber-coated roller 83, on described shower 864, has several spray apertures 865.
In the present embodiment, described cleaning device 86 also comprises the cleaning fluid accumulator tank 866 that is arranged on described applicator roll 83 belows, and described cleaning fluid accumulator tank 866 connects a recovery channel 867, and described recovery channel 867 leads to described liquid supply box 861; A filter 868 is set between described recovery channel 867 and described liquid supply box 861.
Further, in the present embodiment, described roll coating apparatus assembly also comprises the suction roller 82 to described roll coating apparatus assembly 8, the servo-control system that the rotating speed of applicator roll 83 and start-up time are controlled, described servo-control system comprises: the PLC control module, has collector, for gathering roller footpath and the process speed data of first each roller of roller coat unit, also has calculator, for according to the roller footpath of process speed and each roller, calculating the theoretical roll surface speed of each roller, make the theoretical roll surface speed of each roller consistent with described process speed, and the theoretical roll surface speed signal of each roller that will calculate is exported respectively, also has comparator, the SERVO CONTROL module, has encoder, described SERVO CONTROL module receives the theoretical roll surface speed signal from each roller of described PLC control module, and according to described theoretical each roller of roll surface speed signal driver, described encoder is for gathering the actual roll surface speed of each roller, and to described PLC control module, export the actual roll surface speed signal of each roller, so that the described comparator of described PLC control module drives the power frequency of the motor of each roller according to actual roll surface speed signal and the adjustment of theoretical roll surface speed signal, and then actual roll surface speed correction is extremely consistent with described theoretical roll surface speed, complete a roller coat transfer printing.
The described collector of described PLC control module can also gather the range data between the first roller coat unit and the second roller coat unit, and described calculator can also calculate the time that starts the second roller coat unit according to process speed and described range data.
Also comprise the private mark identification module, the decorative pattern after described private mark identification module collection printing, and identify and determine pattern dislocation distance by computer, thereby the process speed of corresponding roller coat unit is revised, at this, described PLC control module is servomotor.
Above-mentioned servo-control system for to the suction roller 82 of described roll coating apparatus assembly 8, control rotating speed and the start-up time of applicator roll 83, control procedure is:
S1. Input first roll coating unit 82 in the suction roll, roll diameter and roll coating process speed 83 PLC to the control module, the PLC control module according to the process speed and the suction roller 82 and the coating roll 83 roll diameter calculation of the suction roller 82 and the roller surface coating roll theoretical line speed 83 (specific calculation method: theoretical speed = process speed / Wu * roll diameter, the theoretical line roller surface speed = speed * theory * Wu roll diameter), so that the suction roller wheel velocity consistent with the theory of the process speed of the coating roller 82 and 83, and the calculated suction roller 82 and theory of the coating roll the wheel velocity signal 83 are output to the first servo control module having a first encoder and a second servo control module has a second encoder;
S2. described the first SERVO CONTROL module receives the theoretical roll surface speed signal from the described suction roller 82 of described PLC control module, and according to the described suction roller 82 of described theoretical roll surface speed signal driver, described the second SERVO CONTROL module receives the theoretical roll surface speed signal from the described applicator roll 83 of described PLC control module, and according to the described applicator roll 83 of described theoretical roll surface speed signal driver;
S3. described the first encoder gathers the actual roll surface speed of described suction roller 82, and to the actual roll surface speed signal of described PLC control module output suction roller 82, described the second encoder gathers the actual roll surface speed of described applicator roll 83, and to described PLC control module, exports the actual roll surface speed signal of applicator roll 83;
S4. the actual roll surface speed signal of the described PLC control module described suction roller 82 that will receive and described applicator roll 83 and theoretical roll surface speed signal are adjusted power frequency, and then by the actual roll surface speed correction of described suction roller 82 and described applicator roll 83 when consistent with described theoretical roll surface speed, complete the printing of the first roller coat unit.
In the present embodiment, in order on the line of realizing adjacent roller coat unit, to work continuously, in described step S1, in described PLC control system, also input the range data between the first roller coat unit and the second roller coat unit is arranged, described PLC control system calculates according to process speed and described range data the time that starts the second roller coat unit, and, according to starting the second roller coat unit start-up time, complete the printing of the second roller coat unit.
In the present embodiment, in order to print the needs of irregular long width decorative pattern, after the printing that completes the second roller coat unit, by the decorative pattern after private mark identification module collection printing, and identify and determine pattern dislocation distance by computer, thereby the process speed to corresponding roller coat unit is revised, concrete makeover process is: if after in the decorative pattern collected by the private mark identification module, the color of roller coat produces a dislocation distance with respect to the color on first roller coat and predetermined roller coat position, for example, with respect to predetermined roller coat position forward 10mm, this explanation is transported the actual process speed (meaning with V1) of roller of steel band with respect to the process speed that should move (meaning with V2) fast 10mm within the unit interval, now, V2=V1-10, after calculating V2, V2 is converted into to the rotating speed (meaning with N) of the roller that should move, N = V2 / Wu * roller diameter footpath, thereby adjust the power frequency of corresponding motor according to rotational speed N, thereby the rotating speed to corresponding roller is adjusted, and then adjusting process speed, the most at last the dislocation precision of pattern be controlled at ± 0.6 millimeter in, this is a dynamic adjustment process repeatedly.
At this, by the decorative pattern after the printing of the DV collection in the private mark identification module.
In the present embodiment, at first the production section of utilization figure code plate and heat-insulation layer production drawing code warming plate for carrying out respectively overlay film processing, die mould processing and gluing processing to described metal veneer and described substrate, and described heat-insulation layer is carried out to the gluing processing, then described heat-insulation layer be installed between described metal decoration surface layer and described substrate and carry out the pressing processing with formation figure code warming plate.It is 120kg/m that described heat-insulation layer adopts density
3Rock wool, and the fiber orientation of described rock wool is perpendicular to described metal decoration surface layer and described substrate.
In the present embodiment, the utilization figure code warming plate production section of producing antitheft door is mainly carried out following PROCESS FOR TREATMENT: described figure code warming plate is opened to flat, die mould, lower plate, cuts angle, punching, bending, interlock, pounded limit, edge sealing, weldering frame, seals bright processing, assembling, check, packing dress, finished product warehouse-in.
Obviously, above-described embodiment is only for example clearly is described, and is not the restriction to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here exhaustive without also giving all embodiments.And the apparent variation of being extended out thus or the change still be in protection domain of the present utility model within.
Claims (7)
1. roller coating production line of scheming yard insulating theft-proof door, the roller coat that comprises successively figure code plate is produced the production section of section, utilization figure code plate and heat-insulation layer production drawing code warming plate and the production section that utilization figure code warming plate is produced antitheft door, described roller coat production section is included on metallic plate carries out the roll coating apparatus assembly (8) that patterned roll is coated with formation figure code plate, and it is characterized in that: described roll coating apparatus assembly (8) comprises
Feeder apparatus (81), be used to providing coating;
Suction roller (82), its periphery is connected with described feeder apparatus (81), on described periphery, has a plurality of depressions that form image-region when filling with described coating;
Rubber-coated roller (83), its periphery is connected with described suction roller (82), be used to accepting described coating at the upper image-region formed of described applicator roll (83), and described image-region is transferred on steel plate;
The first scraper (84), be arranged on the first scraper support, with special angle, contacts with described suction roller (82), be used to the coating outside the described image-region that strikes off described suction roller (82);
The second scraper (85), be arranged on the second scraper support, with special angle, contacts with described applicator roll (82), be used to striking off remaining coating after the upper transfer printing of described rubber-coated roller (83); And
To the suction roller (82) of described roll coating apparatus assembly (8), the rotating speed of applicator roll (83) and the servo-control system of controlling start-up time.
2. the roller coating production line of figure code insulating theft-proof door according to claim 1, described servo-control system comprises
The PLC control module, have collector, calculator, also has comparator;
The SERVO CONTROL module, have encoder.
3. the roller coating production line of figure code insulating theft-proof door according to claim 2, it is characterized in that: also comprise the private mark identification module, decorative pattern after described private mark identification module collection printing, and identify and determine pattern dislocation distance by computer, thereby the rotating speed of each roller is revised.
4. the roller coating production line of figure code insulating theft-proof door according to claim 3, it is characterized in that: described PLC control module is servomotor.
5. according to the roller coating production line of the described figure code of any one insulating theft-proof door in claim 1-3, it is characterized in that: described the first scraper (84) contacts with described suction roller (82) with the angle that is less than 30 degree; Described the second scraper (85) contacts with described applicator roll (83) with the angle that is greater than 30 degree.
6. the roller coating production line of figure code insulating theft-proof door according to claim 5, it is characterized in that: described roll coating apparatus assembly (8) also comprises cleaning device (86), described cleaning device (86) comprises liquid supply box (861), for the cleaning fluid transfer pump (862) in the described liquid supply box of pumping (861), the cleaning fluid transfer canal (863) be communicated with described cleaning fluid transfer pump (862) and the shower (864) be communicated with described cleaning fluid transfer canal, described shower (864) is arranged on the axial top of described rubber-coated roller (83), on described shower (864), have several spray apertures (865).
7. the roller coating production line of figure code insulating theft-proof door according to claim 6, it is characterized in that: described cleaning device (86) also comprises the cleaning fluid accumulator tank (866) that is arranged on described applicator roll (83) below, described cleaning fluid accumulator tank (866) connects a recovery channel (867), and described recovery channel (867) leads to described liquid supply box (861); Between described recovery channel (867) and described liquid supply box (861), a filter (868) is set.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013201266338U CN203305645U (en) | 2013-03-19 | 2013-03-19 | Roller painting production line of pattern code heat preservation security door |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013201266338U CN203305645U (en) | 2013-03-19 | 2013-03-19 | Roller painting production line of pattern code heat preservation security door |
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| Publication Number | Publication Date |
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| CN203305645U true CN203305645U (en) | 2013-11-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013201266338U Expired - Fee Related CN203305645U (en) | 2013-03-19 | 2013-03-19 | Roller painting production line of pattern code heat preservation security door |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115155941A (en) * | 2022-07-26 | 2022-10-11 | 上海福赛特机器人有限公司 | PE film coating device |
-
2013
- 2013-03-19 CN CN2013201266338U patent/CN203305645U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115155941A (en) * | 2022-07-26 | 2022-10-11 | 上海福赛特机器人有限公司 | PE film coating device |
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Denomination of utility model: Roller painting production line of pattern code heat preservation security door Effective date of registration: 20160126 Granted publication date: 20131127 Pledgee: China Huarong Asset Management Limited by Share Ltd. Jilin branch Pledgor: LIAONING CHAOSHUO TOMA TECHNOLOGY STEEL PLATE PRINTING Co.,Ltd. Registration number: 2016990000083 |
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