CN202934753U - Spraying-free surface decoration processing equipment - Google Patents
Spraying-free surface decoration processing equipment Download PDFInfo
- Publication number
- CN202934753U CN202934753U CN 201220379705 CN201220379705U CN202934753U CN 202934753 U CN202934753 U CN 202934753U CN 201220379705 CN201220379705 CN 201220379705 CN 201220379705 U CN201220379705 U CN 201220379705U CN 202934753 U CN202934753 U CN 202934753U
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- surface decoration
- film
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- Expired - Fee Related
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Abstract
The utility model relates to spraying-free surface decoration processing equipment which is used for conveying surface decoration films. The equipment comprises an unreeling apparatus which is disposed at the upper portion of the equipment and comprises an unreeling roll shaft, a guide roller, a tension force detection roller and a rubber roller; a winding apparatus which is disposed at the lower portion of the equipment and comprises a winding roll shaft, a guide roller, a film-conveying power shaft and rubber rollers; and a sensor apparatus which is disposed at a conveying section of the surface decoration films and between the unreeling apparatus and the winding apparatus. The surface decoration films are outputted from the unreeling device, pass through positioning film conveying and are tensioned by the winding apparatus. Compared with conventional surface decoration processing equipment, the spraying-free surface decoration processing equipment has the advantages of high efficiency, environmental protection, energy conservation, good surface decorative effect, etc.
Description
Technical field
The utility model relates to a kind of film transmitting machine, especially relates to a kind of surface decoration tech equipment of exempting to spray.
Background technology
At present, the plastic casing assembly that uses on many electric equipment products is all by the injection machine ejection formation, and then complete incrustation through spraying, evaporation, bat printing, the multiple tracks technique such as gold stamping, become a plastic product finished parts that can be used for the assembling electric equipment products.Plastic injection piece applied range, product consumption are large, but the incrustation of plastic injection piece is because operation is many, each operation has certain loss, the process energy consumption of spraying is high in addition, not environmental protection, time, the cost on manpower and financial resources that finally will expect a more beautiful plastic injection-moulded finished parts cost are all very high, and for the product that batch is large, product requirement is high, present technique has seriously limited the demand of user for product development.Simultaneously, the surface decoration effect of the moulding that present process obtains is also very simple, can not obtain very beautiful or complicated pattern, also can not be in the whole overlay pattern in the moulding surface of three-dimensional.
The utility model content
The purpose of this utility model be exactly provide a kind of in order to overcome the defective that above-mentioned prior art exists and raise the efficiency, the surface decoration tech equipment that sprays is better exempted from environmental protection and energy saving, surface decoration effect.
The purpose of this utility model can be achieved through the following technical solutions:
A kind of surface decoration tech equipment of exempting to spray for delivery of the incrustation film, comprising:
Unwinding device: be located at the top of equipment, comprise unreeling roll shaft, deflector roll, tension force measuring roll and rubber rollers;
Wrap-up: be located at the bottom of equipment, comprise wind-up roll shaft, deflector roll, film feeding line shaft and rubber rollers;
Described incrustation film is tightened up by wrap-up from unwinding device output and through the location film feeding;
Sensor device: be arranged on the transportation section of incrustation film, between unwinding device and wrap-up.
Described unwinding device is comprised of unreel roll shaft, tension force measuring roll and the rubber rollers that set gradually, and the both sides of described tension force measuring roll are provided with deflector roll, and the top of described rubber rollers is provided with changes the mould plate.
Described wrap-up is comprised of the deflector roll that sets gradually, film feeding line shaft, rubber rollers, deflector roll and wind-up roll shaft, and described film feeding line shaft and rubber rollers pressing arrange.
The tension data that described tension force measuring roll detects adopts backoff algorithm, controls whole tension force, make in the long use procedure of film, not can because of be heated, stressed, perhaps accumulated error produces the lax of film, the tension force of whole film feeding is constant all the time.
Be provided with colour code on described incrustation film, comprise vertical mark's mark of locating each mould and the coloured lines of locating the lateral attitude.
Described sensing device comprises longitudinal register sensor and located lateral sensor.
Described sensor device is located by colour code, automatically detects the positioning cursor of each mould and horizontal position line, realizes the film feeding on vertical and horizontal accurately.
The molding device of the transportation section of described incrustation film through being consisted of by injection machine fixed side mold and injection machine drawer at movable side mould.
Be provided with injection moulding on described injection machine drawer at movable side mould and penetrate the chamber.
The high-precision fiber orientation technology of this equipment utilization, when the injection machine ejection formation, special incrustation film is sent in the middle of injection mold, after the injection machine matched moulds, when ejection formation, the incrustation coating on film is transferred on moulding.Like this, completed the work of incrustation in injection mo(u)lding.
Compared with prior art, the utility model adopts high-precision optical fiber sensing technology and servo drive system, realize the hi-Fix film feeding, control system realizes interlock with the control program of injection machine, the control program of manipulator again, complete feeding at manipulator, during injection moulding machine mould open, complete the location of a mould incrustation pattern.In the situation that do not affect speed and the efficient of injection machine, complete the technique of incrustation like this, specifically comprised following advantage:
(1) omit multiple working procedure, improved efficient: plastic injection-moulded will the incrustation operation a lot, adopt present technique, can save follow-up all incrustation operations, in the injection moulding ejection formation, completed the work of incrustation, efficient has obtained significantly promoting.
(2) environmental protection, energy-conservation: because the operations such as the original spraying of using, bat printing have been used a lot of solvent type coating, not only production process efficient is slow, and very large on the impact of environment, comprise the techniques such as vacuum splashing and plating, all influential to environment, this technique has been save these all techniques, adopts the UV typography of zero VOC to make surface decorative film, is a kind of technique of energy-conservation and environmental protection really.
(3) better surface decoration effect: owing to can adopting industrialized mode of printing to produce surface decorative film, can make silk-screen, flexo, gravure and the multiple mode of printing such as digital and gold stamping, glazing, the combination on a film of texture texts the effect of incrustation more various, attractive in appearance; In ejection formation, film and ejection formation spare fit tightly, and whole injection surface all can be decorated.
Description of drawings
Fig. 1 is structural representation of the present utility model.
In figure, 1 is unwinding device, and 2 is wrap-up, 3 for unreeling roll shaft, and 4 is wind-up roll shaft, and 5 is the tension force measuring roll, 6 is injection machine drawer at movable side mould, and 7 is the injection machine fixed side mold, and 8 is the longitudinal register sensor, 9 is the located lateral sensor, and 10 is deflector roll, and 11 is rubber rollers, 12 is the film feeding line shaft, 13 penetrate the chamber for injection moulding, and 14 is surface decorative film, and 15 for changing the mould plate.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is elaborated.
Embodiment
A kind of surface decoration tech equipment of exempting to spray, for delivery of the incrustation film, its structure comprises as shown in Figure 1: be located at the unwinding device 1 on the top of equipment, be located at wrap-up 2 and the sensing device of equipment bottom.Wherein, unwinding device 1 is comprised of unreel roll shaft 3, tension force measuring roll 5 and the rubber rollers 11 that set gradually, is provided with deflector roll 10 in the both sides of tension force measuring roll 5, and the top of rubber rollers 11 is provided with changes mould plate 15 rollers.Wrap-up 2 is comprised of the wind-up roll shaft 4 that sets gradually, film feeding line shaft 12 and rubber rollers 11, film feeding line shaft 12 and the tangent setting of rubber rollers 11, and the outside of film feeding line shaft 12 and rubber rollers 11 respectively arranges a deflector roll 10.Incrustation film 14 is tightened up by wrap-up 2 from unwinding device 1 output and through locating film feeding, is provided with colour code on incrustation film 14.Sensing device comprises longitudinal register sensor 8 and located lateral sensor 9, is arranged on the transportation section of incrustation film 14, between unwinding device 1 and wrap-up 2.The tension data that tension force measuring roll 5 detects adopts backoff algorithm, controls whole tension force, make in the long use procedure of film, not can because of be heated, stressed, perhaps accumulated error produces the lax of film, the tension force of whole film feeding is constant all the time.Sensing device is located by colour code, automatically detects the positioning cursor of each mould and horizontal position line, realizes the film feeding on vertical and horizontal accurately.The molding device of the transportation section of incrustation film 14 through being made of injection machine fixed side mold 7 and injection machine drawer at movable side mould 6 is provided with injection moulding and penetrates chamber 13 on injection machine drawer at movable side mould 6.
During use, mainly by unwinding device 1 and wrap-up 2, and the electric-control system acting in conjunction of this cover process equipment, when penetrating, injection moulding completes the work of incrustation.The thin-film unreeling of film transmitting machine out after, through overtension measuring roll 5, in the film feeding process of whole location, tension force measuring roll 5 feeds back to the electric-control system data all the time, completes the work that tension force is controlled.The precision of film location leans against the longitudinal register sensor 8 of mould top and the located lateral sensor 9 of below is controlled, surface decorative film 14 is pulled by the film feeding line shaft 12 that is positioned on wrap-up 2, the rubber rollers 11 of film feeding line shaft 12 tops is used for clamping films, the mould plate 15 that changes of rubber rollers 11 tops on unwinding device 1 is to be that material is pushed down at conversion materials more, prevents film sliding.Unwinding device 1 and wrap-up 2 integral body are fixed on above drawer at movable side mould 6, during injection machine injection moulding matched moulds, together mobile as for injection machine fixation side 7 matched moulds with drawer at movable side mould 6, surface decorative film and profiled member are accurately fitted when the chamber ejection formation is penetrated in the injection machine injection moulding, complete the transfer printing work of incrustation.
The high-precision fiber orientation technology of this equipment utilization, when the injection machine ejection formation, special incrustation film is sent in the middle of injection mold, after the injection machine matched moulds, when ejection formation, the incrustation coating on film is transferred on moulding.Like this, completed the work of incrustation in injection mo(u)lding.
The present invention utilizes the time dead of injection machine when each mold forming, adopt high-precision film-delivering equipment that the incrustation film of speciality is sent in the middle of mould, when next mould injection mo(u)lding, completed simultaneously the work of incrustation, save operation and time that follow-up all surface is decorated, greatly improved moulding yield rate and friendship phase.The effect of incrustation is comprehensively improved in addition, can utilize mode of printing and the means of all, adopts industrialization, at a high speed, mode is printed any surface decoration effect cheaply.
Claims (7)
1. a surface decoration tech equipment of exempting to spray, is characterized in that, this equipment comprises for delivery of the incrustation film:
Unwinding device: be located at the top of equipment, comprise unreeling roll shaft, deflector roll, tension force measuring roll and rubber rollers;
Wrap-up: be located at the bottom of equipment, comprise wind-up roll shaft, deflector roll, film feeding line shaft and rubber rollers;
Described incrustation film is tightened up by wrap-up from unwinding device output and through the location film feeding;
Sensor device: be arranged on the transportation section of incrustation film, between unwinding device and wrap-up.
2. a kind of surface decoration tech equipment of exempting to spray according to claim 1, it is characterized in that, described unwinding device is comprised of unreel roll shaft, tension force measuring roll and the rubber rollers that set gradually, the both sides of described tension force measuring roll are provided with deflector roll, and the top of described rubber rollers is provided with changes the mould plate.
3. a kind of surface decoration tech equipment of exempting to spray according to claim 1, it is characterized in that, described wrap-up is comprised of the deflector roll that sets gradually, film feeding line shaft, rubber rollers, deflector roll and wind-up roll shaft, and described film feeding line shaft and rubber rollers pressing arrange.
4. a kind of surface decoration tech equipment of exempting to spray according to claim 1, is characterized in that, is provided with colour code on described incrustation film, comprises vertical mark's mark of locating each mould and the coloured lines of locating the lateral attitude.
5. a kind of surface decoration tech equipment of exempting to spray according to claim 1, is characterized in that, described sensing device comprises longitudinal register sensor and located lateral sensor.
6. a kind of surface decoration tech equipment of exempting to spray according to claim 1, is characterized in that, the molding device of the transportation section of described incrustation film through being made of injection machine fixed side mold and injection machine drawer at movable side mould.
7. a kind of surface decoration tech equipment of exempting to spray according to claim 6, is characterized in that, is provided with injection moulding on described injection machine drawer at movable side mould and penetrates the chamber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220379705 CN202934753U (en) | 2012-08-01 | 2012-08-01 | Spraying-free surface decoration processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220379705 CN202934753U (en) | 2012-08-01 | 2012-08-01 | Spraying-free surface decoration processing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202934753U true CN202934753U (en) | 2013-05-15 |
Family
ID=48319012
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220379705 Expired - Fee Related CN202934753U (en) | 2012-08-01 | 2012-08-01 | Spraying-free surface decoration processing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202934753U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109454809A (en) * | 2018-12-27 | 2019-03-12 | 东莞市誉铭新精密技术股份有限公司 | Printer device and method in a kind of IMT mould |
| CN109551873A (en) * | 2019-01-17 | 2019-04-02 | 昆山尚为新材料有限公司 | A kind of precision contraposition applying machine |
-
2012
- 2012-08-01 CN CN 201220379705 patent/CN202934753U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109454809A (en) * | 2018-12-27 | 2019-03-12 | 东莞市誉铭新精密技术股份有限公司 | Printer device and method in a kind of IMT mould |
| CN109454809B (en) * | 2018-12-27 | 2020-12-22 | 东莞华誉精密技术有限公司 | IMT intramode pad printing device and method |
| CN109551873A (en) * | 2019-01-17 | 2019-04-02 | 昆山尚为新材料有限公司 | A kind of precision contraposition applying machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130515 Termination date: 20130801 |