CN203305345U - Ceramic tile distributing machine allowing suspended grids and bottom board to move synchronously - Google Patents

Ceramic tile distributing machine allowing suspended grids and bottom board to move synchronously Download PDF

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Publication number
CN203305345U
CN203305345U CN2013202142756U CN201320214275U CN203305345U CN 203305345 U CN203305345 U CN 203305345U CN 2013202142756 U CN2013202142756 U CN 2013202142756U CN 201320214275 U CN201320214275 U CN 201320214275U CN 203305345 U CN203305345 U CN 203305345U
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Prior art keywords
grid
ceramic tile
movement
synchronized
conveyer belt
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Expired - Fee Related
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CN2013202142756U
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Chinese (zh)
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王天成
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王天成
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Abstract

The utility model provides a ceramic tile distributing machine allowing suspended grids and a bottom board to move synchronously. According to the ceramic tile distributing machine, a suspension grid device is arranged between a longitudinal bridge mechanism and a conveying belt device, and the suspension grid device and the a conveying belt of the conveying belt device can move synchronously; the ceramic tile distributing machine allowing the suspended grids and the bottom board to move synchronously can be matched with the fixed longitudinal bridge mechanism for use, stability during production is greatly improved, the suspension grid device resolves the problem of abrasion of the bottom board, the simulation degree of patterns of crack tiles can be improved, and the ceramic tile distributing machine is accepted by the market more easily. In addition, an automatic bidirectional scrapping device is further arranged inside the ceramic tile distributing machine, and scrapping efficiency is improved by more than one time compared with that of an existing distributing machine. The ceramic tile distributing machine can also meet the requirements for part replacement and upgrade of the machine along with upgrade of products.

Description

The distribution of ceramic tile machine that suspension grid and base plate are synchronized with the movement
Technical field:
The utility model relates to the material distributing machine that a kind of ceramic tile is produced, and relates in particular to a kind of distribution of ceramic tile machine that uses suspension grid and base plate to be synchronized with the movement.
Background technology:
In existing ceramic polished bricks, produce in the cloth process, by production method, roughly can be divided into following two kinds: the first, stainless steel grid (for example: glomerocryst checkers grid and pilates checkers grid) brick flour material on cloth on fixed base plate that earliest period use to produce decorative pattern, form after decorative pattern by distributing trolley in tow grid send to after die cavity powder compressing again; The second, it is the upgrading of first method, first several powder makes to form certain floral designs on the upper cloth of circulation base plate (as conveyer belt or glass), the motion of recycling base plate is transported to powder below a liftable faller gill type fidelity grid, then grid descend by distributing trolley in tow grid and powder move together and be delivered into die cavity, more compressing.The micro powder polished brick fidelity of producing with first kind of way is higher, and more market is accepted; The mechanical wear degree of producing with the second way is light than the mechanical wear degree of first kind of way production.
But so far, all there are some defects in above-mentioned two kinds of production methods, as: 1, grid and base plate friction cause bottom plate wear, the often better base plate of palpus; 2, vertical bridge mechanism motion brings mechanical stability low, the poor product quality of production; 3, grill frame is lived powder and is dragged on base plate, easily causes and alters powder and make the simulated effect of micro powder polished brick unstable; 4, machinery is difficult to meet the upgrading requirement with the diversification of product; Etc..
The utility model content:
For the problems referred to above, the distribution of ceramic tile machine that the utility model provides a kind of suspend grid and belt base plate to be synchronized with the movement:
Comprise frame and vertical bridge mechanism, vertical bridge mechanism is fixed on frame; The conveyer belt apparatus of bidirectional-movement is installed on the frame below vertical bridge mechanism; But between vertical bridge mechanism and conveyer belt apparatus, also be provided with the grid car device of bidirectional-movement, when the grid of described grid car device and the conveyer belt of conveyer belt apparatus moved in the same way, grid and conveyer belt were synchronized with the movement; Grid on grid car device is suspended on the conveyer belt of conveyer belt apparatus, and unsettled distance is 0.2~0.5cm.
Grid car device comprises grid vehicle frame, grid, for the front grid crossbeam of support grid front end, for the rear grid crossbeam of support grid rear end; Described front grid crossbeam is arranged on the grid vehicle frame, and described rear grid crossbeam is arranged on the grid vehicle frame; The two ends of front grid crossbeam are provided with elevation and subsidence regulating device; The two ends of described rear grid crossbeam also are provided with elevation and subsidence regulating device.
Described elevation and subsidence regulating device comprises: the first guide pad, the second guide pad and slide block; The first guide pad and the second guide pad are fixed on the grid vehicle frame; Slide block is fixed on an end of front grid crossbeam or is fixed on an end of rear grid crossbeam; The first guide pad and the second guide pad are arranged side by side and form vertical gathering sill; Slide block is in gathering sill; On slide block, also be fixed with transverse slat, the set screw that at least one passes transverse slat and is threaded connection with transverse slat is housed on transverse slat; The axis of described set screw is dropped on the upper surface of the first guide pad or is dropped on the upper surface of the second guide pad; Preferably set screw is two, and the upper surface of the first guide pad is dropped in the axis of one of them, and the upper surface of the second guide pad is dropped in the axis of another one.
Feeding end at vertical bridge mechanism also is provided with automatic two-way scraper.This device comprises: support, rack-mount two sprocket wheels, install on two sprocket wheels and by two sprocket wheels be divided into two sections closed loop chain, be fixed on the epimere chain be used to the first follower block of connecting the first scraper assembly, be fixed on the hypomere chain be used to connecting the second follower block of the second scraper assembly; Described the first follower block and the second follower block are divided into two sections by chain; Described the first follower block is connected by the first lowering or hoisting gear with the first scraper assembly, and the second follower block is connected by the second lowering or hoisting gear with the second scraper assembly; Preferably the first lowering or hoisting gear and the second lowering or hoisting gear are the air rammer cylinder;
Described automatic bidirectional scraper, support are provided with the first guide rail and the second guide rail; Described the first follower block is provided with some pulleys, on the second follower block, also is provided with some pulleys; Part pulley on the first follower block and the first guide rail cooperating, part pulley and the second guide rail cooperating; Part pulley on the second follower block and the first guide rail cooperating, part pulley and the second guide rail cooperating.
Described automatic bidirectional scraper comprises: be provided with the first inductive switch on described the first scraper assembly; On described the second scraper assembly, be provided with the second inductive switch; Position near drive sprocket on described support is equipped with the first locating part; Position near driven sprocket on described support is equipped with the second locating part.
On the said structure basis, at the feeding end of described frame, also be provided with rebound, preferably rebound is made with glass.
With existing distribution of ceramic tile machine, compare, the device that the utility model has utilized suspension grid device and suspension grid and conveyer belt to be synchronized with the movement, can maintain static vertical bridge; Grid and conveyer belt are synchronized with the movement successively through the cloth bucket below of cloth in order, and cloth bucket completes cloth on fixing vertical bridge, before grid and conveyer belt are delivered to moulding press by powder then.
The utility model is compared with existing material distributing machine, has following advantage: 1, the be synchronized with the movement powder that solved the good decorative pattern of cloth and the relative motion between belt of suspension decorative pattern grid and distributing belt, and keep not altering powder, thus keep pattern constant; 2, avoid the friction with distributing belt, solved belt problem easy to wear; 3, the decorative pattern that has also solved the old-fashioned production crack brick that the decorative pattern products and marketing acceptance produced is high is consistent; 4, the new product of scalable other the multiple decorative pattern of making of improved material distributing machine, thus avoided overlapping investment to buy apparatus for distributing; 5, improved material distributing machine only need change stainless steel upgrading grid and can go into operation rapidly for the fidelity grid of upgrading, thereby has solved while using old apparatus for distributing while producing new product the long problem of trouble time of changing the line of production; 6, adopt two-way scraper, had the advantage doubled than existing scraper efficiency.
The accompanying drawing explanation
Fig. 1 is the profile of the distribution of ceramic tile machine that in embodiment, suspension grid and belt base plate are synchronized with the movement;
Fig. 2 is grid car apparatus structure schematic diagram;
Fig. 3 is the elevation and subsidence regulating device structural representation;
Fig. 4 is automatic bidirectional scraper schematic diagram;
Reference numeral: 1, frame; 2, vertical bridge mechanism; 3, conveyer belt apparatus; 4, conveyer belt; 5, grid car device; 6, grid vehicle frame; 7, grid; 8, front grid crossbeam; 9, rear grid crossbeam; 10, elevation and subsidence regulating device; 11, the first guide pad; 12, the second guide pad; 13, gathering sill; 14, slide block; 15, transverse slat; 16, set screw; 17, rebound; 18, grid car conveyer belt apparatus, 19, set screw; 20, automatic bidirectional scraper; 21, support; 22, drive sprocket; 23, driven sprocket; 24, chain; 25, the first follower block; 26, the second follower block; 27, the first lowering or hoisting gear; 28, the second lowering or hoisting gear; 29, the first scraper assembly; 30, the second scraper assembly; 31, the first guide rail; 32, the second guide rail; 33, pulley; 34, pulley; 35, the first inductive switch; 36, the second inductive switch; 37, the first locating part; 38, the second locating part.
The specific embodiment
In conjunction with Fig. 1 to Fig. 3, illustrate embodiment of the present utility model:
The distribution of ceramic tile machine that suspension grid and belt base plate are synchronized with the movement, comprise frame 1 and vertical bridge mechanism 2, and conveyer belt apparatus 3 is installed on frame 1, but conveyer belt apparatus 3 bidirectional-movements, for delivery of the ceramic tile powder; Vertical bridge mechanism 2 is fixedly mounted on frame 1, for parts such as supports cloth hoppers; Between vertical bridge mechanism 2 and conveyer belt apparatus 3, also be provided with a grid car device 5 be synchronized with the movement with conveyer belt apparatus 3, grid car device 5 is installed on and the grid car conveyer belt apparatus 18 that is synchronized with the movement parallel with the conveyer belt apparatus 3 on frame 1, thereby realizes that grid car device 5 and the conveyer belt 4 in conveyer belt apparatus 3 are synchronized with the movement; And the grid 7 in grid car device 3 is suspended on the conveyer belt 4 of conveyer belt apparatus 3, unsettled distance is can be according to the required adjusting of actual production between 0.2~0.5cm.
Grid car device 5 realizes that by structure is following grid 7 is suspended on conveyer belt 4 tops: comprise grid vehicle frame 6, grid 7, for the front grid crossbeam 8 of support grid front end, for the rear grid crossbeam 9 of support grid rear end; Front grid crossbeam 8 is arranged on grid vehicle frame 6, and rear grid crossbeam 9 also is arranged on grid vehicle frame 6.
For realizing the unsettled distance between grid 7 and conveyer belt 4, be provided with following structure: the two ends of front grid crossbeam 8 are provided with elevation and subsidence regulating device, and the two ends of rear grid crossbeam 9 also are provided with identical elevation and subsidence regulating device 10.
As shown in Figure 3, the elevation and subsidence regulating device 10 of later grid crossbeam 9 one ends is illustrated for example, and elevation and subsidence regulating device 10 comprises: the first guide pad 11, the second guide pad 12 and slide block 14; The first guide pad 11 and the second guide pad 12 are arranged side by side and are fixed on grid vehicle frame 6, have formed the vertical gathering sill 13 between two guide pads; Slide block 14 is fixed on the end of rear grid crossbeam 9, and slide block 14 is placed in gathering sill 13; On slide block 14, also be fixed with transverse slat 15, two set screw 16 and set screw 19 of passing transverse slat 15 and being threaded connection with transverse slat 15 are housed on transverse slat 15; The upper surface of the first guide pad 11 is dropped in the axis of set screw 16, and the upper surface of the second guide pad 12 is dropped in the axis of set screw 19.
As shown in Figure 4, the feeding end at vertical bridge mechanism 2 also is provided with automatic bidirectional scraper 20.Described two-way scraper comprises: support 21, be arranged on drive sprocket 22 and driven sprocket 23 on support 21, install on drive sprocket 22 and driven sprocket 23 and be divided in equal size two sections closed loop chain 24, the first scraper assembly 29 that is fixed on the first follower block 25 on the epimere chain, is fixed on the second follower block 26 on the hypomere chain, is connected with the first follower block 25 by the first lowering or hoisting gear 27, pass through the second scraper assembly 30 that the second lowering or hoisting gear 28 is connected with the second follower block 26; The first follower block 25 and the second follower block 26 are divided into equidistant two sections by chain 24; The first lowering or hoisting gear 27 and the second lowering or hoisting gear 28 are the air rammer cylinder;
On support 21, be provided with the first guide rail 31 and the second guide rail 32; Also be provided with some pulleys 34 on the first follower block 25, being provided with on some pulley 33, the second follower block 26; Part pulley on the first follower block 25 and the first guide rail 31 cooperatings, part pulley and the second guide rail 32 cooperatings; Part pulley on the second follower block 26 and the first guide rail 31 cooperatings, part pulley and the second guide rail 32 cooperatings; On the first scraper assembly 29, be provided with the first inductive switch 35; On described the second scraper assembly 30, be provided with the second inductive switch 36; Position near drive sprocket 22 on described support 21 is equipped with the first locating part 37; Position near driven sprocket 23 on described support 21 is equipped with the second locating part 38.
Automatic bidirectional scraper 20 is when work, the first follower block 25 and the second follower block 26 all are placed in the chain near middle between drive sprocket 22 and driven sprocket 23, the first follower block 25 is in a side of support 21 middle part deflection drive sprockets 22, and the second follower block 26 is in a side of support 21 middle part deflection driven sprockets 23; The first lowering or hoisting gear 27 rises unsettled and grid 7, the second lowering or hoisting gears 28 by the first scraper assembly 29 and also the second scraper assembly 30 is risen to unsettled and grid 7;
When automatic bidirectional scraper 20 receives working signal, the first lowering or hoisting gear 27 drops to the first scraper assembly 29 position of grid 7 codifferential material surface programming height on grid 7, and the second lowering or hoisting gear 28 drops to the second scraper assembly 30 and the same height of the first scraper assembly 29; Drive sprocket 22 drives driven sprocket 23 and chain 24 rotating in same directions under the driving of motor, the first follower block 25 and the first scraper assembly 29 move toward drive sprocket 22 directions, and the second follower block 26 and the second scraper assembly 30 move toward driven sprocket 23 directions; When first servo-actuated 25 arrived near the first locating parts 37, the first inductive switch 35 received induced signal, and synchronously second servo-actuated 26 while arriving near the second locating parts 38, and the second inductive switch 36 receives induced signal; The first lowering or hoisting gear 27 rises the first scraper assembly 29 to reset, and the second lowering or hoisting gear 28 rises the second scraper assembly 30 to reset; Drive sprocket 22 and driven sprocket 23 and chain 24 synchronously rotate backward simultaneously, the first servo-actuated 25 and first scraper assembly 29 is oppositely toward by drive sprocket 22 ends, being resetted to chain 5 middle parts, and the second follower block 26 and the second scraper assembly 30 also middle part of reverse chain 5 reset.

Claims (10)

1. the distribution of ceramic tile machine that is synchronized with the movement of suspension grid and base plate, comprise frame and vertical bridge mechanism, and it is characterized in that: described vertical bridge mechanism is fixed on frame; Conveyer belt apparatus unidirectional step-by-step movement motion or the bidirectional marching type motion also is installed on frame, and described conveyer belt apparatus is arranged on the below of vertical bridge mechanism; But between vertical bridge mechanism and conveyer belt apparatus, also be provided with the grid car device of bidirectional-movement, when the grid of described grid car device and the conveyer belt of conveyer belt apparatus moved in the same way, grid and conveyer belt were synchronized with the movement; Described grid also is suspended on described conveyer belt.
2. the distribution of ceramic tile machine that is synchronized with the movement of suspension grid according to claim 1 and base plate, is characterized in that, the unsettled distance between the grid of described grid car device and the conveyer belt of conveyer belt apparatus is 0.2~0.5cm.
3. the distribution of ceramic tile machine that is synchronized with the movement of suspension grid according to claim 1 and 2 and base plate, it is characterized in that, described grid car device adopts following structure: comprise grid vehicle frame, grid, for the front grid crossbeam of support grid front end, for the rear grid crossbeam of support grid rear end; Described front grid crossbeam is arranged on the grid vehicle frame, and described rear grid crossbeam is arranged on the grid vehicle frame.
4. the distribution of ceramic tile machine that is synchronized with the movement of suspension grid according to claim 3 and base plate, is characterized in that, the two ends of described front grid crossbeam are provided with elevation and subsidence regulating device; The two ends of described rear grid crossbeam also are provided with elevation and subsidence regulating device.
5. the distribution of ceramic tile machine that is synchronized with the movement of suspension grid according to claim 4 and base plate, is characterized in that, described elevation and subsidence regulating device comprises: the first guide pad, the second guide pad and slide block; The first guide pad and the second guide pad are fixed on the grid vehicle frame; Slide block is fixed on an end of front grid crossbeam or is fixed on an end of rear grid crossbeam; The first guide pad and the second guide pad are arranged side by side and form vertical gathering sill; Slide block is in gathering sill; On slide block, also be fixed with transverse slat, the set screw that at least one passes transverse slat and is threaded connection with transverse slat is housed on transverse slat; The axis of described set screw is dropped on the upper surface of the first guide pad or is dropped on the upper surface of the second guide pad.
6. the distribution of ceramic tile machine that is synchronized with the movement of suspension grid according to claim 1 and 2 and base plate, is characterized in that, also is provided with automatic two-way scraper at the feeding end of vertical bridge mechanism.
7. the distribution of ceramic tile machine that is synchronized with the movement of suspension grid according to claim 6 and base plate, it is characterized in that, described two-way scraper comprises: support, rack-mount two sprocket wheels, install on two sprocket wheels and by two sprocket wheels be divided into two sections closed loop chain, be fixed on the epimere chain be used to the first follower block of connecting the first scraper assembly, be fixed on the hypomere chain be used to connecting the second follower block of the second scraper assembly; Described the first follower block and the second follower block are divided into two sections by chain; Described the first follower block is connected by the first lowering or hoisting gear with the first scraper assembly, and the second follower block is connected by the second lowering or hoisting gear with the second scraper assembly.
8. the distribution of ceramic tile machine that is synchronized with the movement of suspension grid according to claim 6 and base plate, is characterized in that, support is provided with the first guide rail and the second guide rail; Described the first follower block is provided with some pulleys, on the second follower block, also is provided with some pulleys; Part pulley on the first follower block and the first guide rail cooperating, part pulley and the second guide rail cooperating; Part pulley on the second follower block and the first guide rail cooperating, part pulley and the second guide rail cooperating.
9. the distribution of ceramic tile machine that is synchronized with the movement of suspension grid according to claim 6 and base plate, is characterized in that, described two-way scraper comprises: be provided with the first inductive switch on described the first scraper assembly; On described the second scraper assembly, be provided with the second inductive switch; Position near drive sprocket on described support is equipped with the first locating part; Position near driven sprocket on described support is equipped with the second locating part.
10. the distribution of ceramic tile machine that is synchronized with the movement of suspension grid according to claim 1 and 2 and base plate, is characterized in that, also is provided with rebound at the feeding end of frame.
CN2013202142756U 2013-04-24 2013-04-24 Ceramic tile distributing machine allowing suspended grids and bottom board to move synchronously Expired - Fee Related CN203305345U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105773822A (en) * 2014-12-24 2016-07-20 佛山市宝航机械装备行业知识产权服务有限公司 Tile distributing device
CN107538609A (en) * 2016-06-27 2018-01-05 湖南晨熙绿色建筑产业有限公司 Uniform distribution device and distributing method in heat preservation dismounting-free formwork production process
CN112497465A (en) * 2020-11-13 2021-03-16 重庆唯美陶瓷有限公司 Ceramic tile distribution grid and manufacturing method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105773822A (en) * 2014-12-24 2016-07-20 佛山市宝航机械装备行业知识产权服务有限公司 Tile distributing device
CN107538609A (en) * 2016-06-27 2018-01-05 湖南晨熙绿色建筑产业有限公司 Uniform distribution device and distributing method in heat preservation dismounting-free formwork production process
CN112497465A (en) * 2020-11-13 2021-03-16 重庆唯美陶瓷有限公司 Ceramic tile distribution grid and manufacturing method thereof

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EXPY Termination of patent right or utility model
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20131127

Termination date: 20150424