CN203305036U - Full-automatic polishing machine for specially-structured parts - Google Patents
Full-automatic polishing machine for specially-structured parts Download PDFInfo
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- CN203305036U CN203305036U CN2013203308405U CN201320330840U CN203305036U CN 203305036 U CN203305036 U CN 203305036U CN 2013203308405 U CN2013203308405 U CN 2013203308405U CN 201320330840 U CN201320330840 U CN 201320330840U CN 203305036 U CN203305036 U CN 203305036U
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Abstract
The utility model relates to a full-automatic polishing machine for specially-structured parts. The full-automatic polishing machine is provided with a peripheral metal plate protection module, an XY axis module, a mechanical arm module and a polishing wheel module, wherein the peripheral metal plate protection module is provided with a metal plate protection cover, an air cylinder, a side door, a pneumatic protection door and a base; the XY axis module is provided with an X axis submodule and a Y axis submodule; the X axis submodule and the Y axis submodule are respectively provided with a bottom plate, a screw rod nut, a screw rod, a screw rod base, a linear guide rail and a servo motor; the mechanical arm module is provided with an A axis submodule, a B axis submodule, a C axis submodule, a clamp base and a belt pulley mechanism; the A axis submodule is provided with an A axis motor, an A axis outer warm and an A axis flange; the B axis submodule is provided with a B axis motor, a B axis outer arm and a B axis flange; the C axis submodule is provided with a C axis motor, a C axis outer arm and a C axis flange; the polishing wheel module is provided with a polishing wheel, a polishing wheel protection cover, a coupling and a polishing motor. The full-automatic polishing machine is high in efficiency, good in machining flexibility, safe and reliable and pollution-free.
Description
Technical field
The utility model relates to polishing mechanical, especially relates to a kind of irregular part Full-automatic polishing machine for small-sized irregular part processing.
Background technology
Polishing refers to and utilizes machinery, chemistry or electrochemical effect, workpiece surface roughness is reduced, to obtain the processing method of light, flat surface.At present, polishing technology is widely used in the surface finishing post processing, electroplates numerous occasions such as processing, mould finishing.
The most general domestic polishing mode also rests on the manual polishing stage.Although manual polishing mode can be used in the polishing processing of plane, revolving body and free form surface, this method labour intensity is large, and dust pollution is serious, is subject to simultaneously the impact of workman's technical merit and qualification, and crudy is unstable, inefficiency.
Chinese patent ZL02158277.7 discloses a kind of rotary disc multi-station automatic polishing machine, mainly comprise chassis, column, pallet, rotating disk and guide rail, emery wheel is connected with main motor with belt pulley by belt, by Y-axis lifting and speed change gear, is connected with the Y-axis CD-ROM drive motor simultaneously; At the upper surface of rotating disk, be provided with the radiation guide rail of same station number, be provided with workpiece fixing seat, workpiece and Workpiece clamping device above the upper planker of guide rail operation.Corresponding different station position, the surface of pallet: automatically on processing stations, be provided with the lower carriage rail device that under lower planker and support, planker moves, lower planker is by the lower carriage rail carrying matched and make radial distribution on a plurality of automatic processing stations of pallet; Lower planker is connected with the X-axis servomotor.Upper planker is with workpiece and fixture is done together and lower planker is synchronous X-axis axially-movable.
Summary of the invention
The purpose of this utility model is to be difficult to the deficiencies such as polishing for small-sized irregular part free form surface, provide and be applicable to small-sized irregular part, but implementation efficiency is high, processing flexibility is good, safe and reliable, free of contamination a kind of irregular part Full-automatic polishing machine.
The utility model is provided with peripheral panel beating protection module, XY axle module, mechanical arm module and polishing wheel module;
Described peripheral panel beating protection module is provided with panel beating protective cover, cylinder, side door, pneumatic protective door and pedestal; Described cylinder is arranged on panel beating protective cover top, and by the take offence switch motion of protective door of the telescopic band of cylinder; Side door is positioned at the left side of panel beating protective cover; Pedestal is arranged on panel beating protective cover bottom;
Described XY axle module is provided with X-axis submodule and Y-axis submodule; Described X-axis submodule and Y-axis submodule are equipped with base plate, feed screw nut, screw mandrel, screw rodb base, line rail and servomotor, and the line rail is arranged on base plate; Screw mandrel is arranged on base plate by screw rodb base, and is connected with servomotor by shaft coupling; The Y-axis submodule is connected with the X-axis submodule with screw rodb base by the line rail of X-axis submodule; On the line rail of Y-axis submodule and screw rodb base, connecting plate is installed, and is connected with the mechanical arm module by connecting plate;
Described mechanical arm module is provided with A roller module, B roller module, C roller module, clamp base and band wheel mechanism; Described A roller module is provided with A spindle motor, A axle outer arm and A shaft flange, and described B roller module is provided with B spindle motor, B axle outer arm and B shaft flange, and described C roller module is provided with C spindle motor, C axle outer arm and C shaft flange; Described A spindle motor is connected with A axle outer arm by the A shaft flange, and drives the rotation of B axle outer arm by the A spindle motor; The B spindle motor is connected with B axle outer arm by the B shaft flange, and drives the rotation of C axle outer arm by the B spindle motor; Described C spindle motor is connected with C axle outer arm by the C shaft flange, and rotates by C spindle motor band movable belt pulley mechanism, and then drives the fixture rotation;
Described polishing wheel module is provided with polishing wheel, polishing wheel protective cover, shaft coupling, polishing motor; Described polishing motor drives polishing wheel by shaft coupling and rotates; The polishing wheel protective cover is arranged on the polishing wheel outside.
When the utility model is worked, by XY axle module and mechanical arm module composition five-axis simultaneous structure, with this, drive workpiece and do the envelope interpolation with the relative polishing wheel of certain track, thereby complete the polishing processing of small-sized irregular part free form surface.
The utility model is whole adopts peripheral panel beating protection module to do protection, guarantees the good closed environment of polishing; The XY axle module provides the Polishing Motion of two orthogonal straight-line feed axles; The mechanical arm module has driven fixture, and then the drive workpiece has been realized rotatablely moving of tri-turning cylinders of ABC; The polishing wheel module is rotated by the driven by motor polishing wheel, thereby the workpiece of mechanical arm clamps is realized to polishing.
With traditional polishing mechanical, compare, the utlity model has following outstanding feature:
1. make the processing flexibility of polishing machine better.The utility model adopts the five-axis simultaneous structure of XY axle module and mechanical arm module composition, therefore can meet the polishing needs of the small-sized irregular part of various free form surface forms.In addition, the polishing wheel module adopts two station structures, namely adopts two groups of different polishing wheel modules, can complete thick, smart polishing working in the situation that need not change polishing wheel, therefore has good processing flexibility.
2. improved the working (machining) efficiency of polishing machine.The free form surface envelop-type processing of five-axle linkage, can realize the rational Toolpath Generation of workpiece, thereby effectively improve the operating efficiency of polishing machine.
3. operating environment pollutes little.Because the utility model adopts peripheral panel beating safeguard structure, the polishing of machine completes in airtight space, and can realize separation and the purification of air by external oil-mist purifying equipment, so improves the operating environment of polishing.
As can be seen here, utilize the utility model can guarantee that small-sized irregular part Full-automatic polishing machine realizes that processing flexibility is good, production efficiency is high, the advantages such as little are polluted in operation, therefore have very large application value.
The accompanying drawing explanation
Fig. 1 is the structural representation (the peripheral protective cover of hidden parts) of the utility model embodiment.
Fig. 2 is the peripheral panel beating protection module schematic diagram of the utility model embodiment.
Fig. 3 is the structural representation of the polishing machine main part of the utility model embodiment.
Fig. 4 is the XY axle module structural representation of the utility model embodiment.
Fig. 5 is the X-axis sub modular structure schematic diagram of the utility model embodiment.
Fig. 6 is the Y-axis sub modular structure schematic diagram of the utility model embodiment.
Fig. 7 is the polishing wheel modular structure schematic diagram of the utility model embodiment.
Fig. 8 is the mechanical arm modular structure schematic diagram of the utility model embodiment.
Fig. 9 is the structural representation of the mechanical arm clamps workpiece of the utility model embodiment.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is further described.
Referring to Fig. 1～9, the utility model embodiment is provided with peripheral panel beating protection module A, XY axle module B, mechanical arm module C and polishing wheel module D.
Described peripheral panel beating protection module A is provided with panel beating protective cover 1, cylinder 2, side door 3, pneumatic protective door 4 and pedestal 5; Cylinder 2 is arranged on panel beating protective cover 1 top, and by the take offence switch motion of protective door 4 of the telescopic band of cylinder 2; Side door 3 is positioned at the left side of panel beating protective cover 1; Pedestal 5 is arranged on panel beating protective cover 1 bottom;
Described XY axle module B is provided with X-axis submodule B1 and Y-axis submodule B2; X-axis submodule B1 and Y-axis submodule B2 are equipped with base plate 8, feed screw nut 9, screw mandrel 10, screw rodb base 11, line rail 12 and servomotor 13, and line rail 12 is arranged on base plate 8; Screw mandrel 10 is arranged on base plate 8 by screw rodb base 11, and is connected with servomotor 13 by shaft coupling; Y-axis submodule B2 is connected with X-axis submodule B1 with screw rodb base 11 by the line rail 12 of X-axis submodule B1; On the line rail of Y-axis submodule B2 and screw rodb base, connecting plate 7 is installed, and is connected with mechanical arm module C by connecting plate 7;
Described mechanical arm module C is provided with A roller module C1, B roller module C2, C roller module C3, clamp base 27 and band wheel mechanism 28; Described A roller module C1 is provided with A spindle motor 18, A axle outer arm 19 and A shaft flange 20, and described B roller module C2 is provided with B spindle motor 21, B axle outer arm 22 and B shaft flange 23, and described C roller module C3 is provided with C spindle motor 24, C axle outer arm 25 and C shaft flange 26; Described A spindle motor 18 is connected with A axle outer arm 19 by A shaft flange 20, and drives 22 rotations of B axle outer arm by A spindle motor 18; B spindle motor 21 is connected with B axle outer arm 22 by B shaft flange 23, and drives 25 rotations of C axle outer arm by B spindle motor 21; Described C spindle motor 24 is connected with C axle outer arm 25 by C shaft flange 26, and rotates by C spindle motor 24 band movable belt pulley mechanisms 28, and then drives the fixture rotation;
Described polishing wheel module D is provided with polishing wheel 14, polishing wheel protective cover 15, shaft coupling 16, polishing motor 17; Described polishing motor 17 drives polishing wheel 14 by shaft coupling 16 and rotates; Polishing wheel protective cover 15 is arranged on polishing wheel 14 outsides.
Below provide specific works flow process of the present utility model: start first being processed, utilize fixture 6 to carry out holding workpiece G.Cylinder 2 stretches out, and pneumatic protective door 4 is closed.Now, guarantee that side door 3 also is in closed condition.XY axle module and mechanical arm module have formed five-axle linkage system, and according to prior good processing envelope track prepared in advance, realize the polishing of workpiece.The polishing wheel module is provided with two groups, and the material difference of its polishing wheel, therefore as rough polishing, processes for one group, and another is organized for meticulous polishing.Polishing operation is complete, and cylinder 2 is regained, and pneumatic protective door 4 is opened, and unclamps fixture 6, just can take off polished workpiece G.
Claims (1)
1. an irregular part Full-automatic polishing machine, is characterized in that being provided with peripheral panel beating protection module, XY axle module, mechanical arm module and polishing wheel module;
Described peripheral panel beating protection module is provided with panel beating protective cover, cylinder, side door, pneumatic protective door and pedestal; Described cylinder is arranged on panel beating protective cover top, and by the take offence switch motion of protective door of the telescopic band of cylinder; Side door is positioned at the left side of panel beating protective cover; Pedestal is arranged on panel beating protective cover bottom;
Described XY axle module is provided with X-axis submodule and Y-axis submodule; Described X-axis submodule and Y-axis submodule are equipped with base plate, feed screw nut, screw mandrel, screw rodb base, line rail and servomotor, and the line rail is arranged on base plate; Screw mandrel is arranged on base plate by screw rodb base, and is connected with servomotor by shaft coupling; The Y-axis submodule is connected with the X-axis submodule with screw rodb base by the line rail of X-axis submodule; On the line rail of Y-axis submodule and screw rodb base, connecting plate is installed, and is connected with the mechanical arm module by connecting plate;
Described mechanical arm module is provided with A roller module, B roller module, C roller module, clamp base and band wheel mechanism; Described A roller module is provided with A spindle motor, A axle outer arm and A shaft flange, and described B roller module is provided with B spindle motor, B axle outer arm and B shaft flange, and described C roller module is provided with C spindle motor, C axle outer arm and C shaft flange; Described A spindle motor is connected with A axle outer arm by the A shaft flange, and drives the rotation of B axle outer arm by the A spindle motor; The B spindle motor is connected with B axle outer arm by the B shaft flange, and drives the rotation of C axle outer arm by the B spindle motor; Described C spindle motor is connected with C axle outer arm by the C shaft flange, and rotates by C spindle motor band movable belt pulley mechanism, and then drives the fixture rotation;
Described polishing wheel module is provided with polishing wheel, polishing wheel protective cover, shaft coupling, polishing motor; Described polishing motor drives polishing wheel by shaft coupling and rotates; The polishing wheel protective cover is arranged on the polishing wheel outside.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013203308405U CN203305036U (en) | 2013-06-08 | 2013-06-08 | Full-automatic polishing machine for specially-structured parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013203308405U CN203305036U (en) | 2013-06-08 | 2013-06-08 | Full-automatic polishing machine for specially-structured parts |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203305036U true CN203305036U (en) | 2013-11-27 |
Family
ID=49611271
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013203308405U Withdrawn - After Issue CN203305036U (en) | 2013-06-08 | 2013-06-08 | Full-automatic polishing machine for specially-structured parts |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203305036U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103264343A (en) * | 2013-06-08 | 2013-08-28 | 厦门理工学院 | Full-automatic polishing machine of profiled component |
| CN104191342A (en) * | 2014-09-01 | 2014-12-10 | 张家港市华机环保新能源科技有限公司 | Polishing device for skid-mounted pump sump |
-
2013
- 2013-06-08 CN CN2013203308405U patent/CN203305036U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103264343A (en) * | 2013-06-08 | 2013-08-28 | 厦门理工学院 | Full-automatic polishing machine of profiled component |
| CN103264343B (en) * | 2013-06-08 | 2016-03-23 | 厦门理工学院 | Irregular part Full-automatic polishing machine |
| CN104191342A (en) * | 2014-09-01 | 2014-12-10 | 张家港市华机环保新能源科技有限公司 | Polishing device for skid-mounted pump sump |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20131127 Effective date of abandoning: 20160323 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |