CN203304997U - Machine tool for machining small-sized precision spare and accessory parts for 3C products - Google Patents
Machine tool for machining small-sized precision spare and accessory parts for 3C products Download PDFInfo
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- CN203304997U CN203304997U CN2013202554794U CN201320255479U CN203304997U CN 203304997 U CN203304997 U CN 203304997U CN 2013202554794 U CN2013202554794 U CN 2013202554794U CN 201320255479 U CN201320255479 U CN 201320255479U CN 203304997 U CN203304997 U CN 203304997U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The utility model discloses a machine tool for machining small-sized precision spare and accessory parts for 3C products. The machine tool comprises a base, two sets of independent X-Y-Z-axis systems and two sets of mutually-independent magazine tools are installed on the base, a square groove is formed in one side face of the base, a drawer-type scrap-collection mechanism is installed in the square groove, drawer-type scrap-collection mechanism is composed of a scrap-collection drawer and an overflowing drawer which are arranged from top to bottom, filter screens are arranged at the bottom of the scrap-collection drawer and the bottom of the overflowing drawer, a water tank is arranged below the overflowing drawer, a through hole is formed in a rotary table arranged on the upper top face, and the through hole corresponds to the overflowing drawer. On the basis of an existing device, the machine tool has the advantages that the working efficiency is further improved, the cost is reduced, and the machining precision and the product quality are improved. The drawer-type scrap-collection mechanism can effectively collect all scraps in machining, and ensure the surrounding environment and the use performance of the machine tool, meanwhile, due to the collection and the reliability recycling of the scraps, the surrounding environment can not be polluted, and the machine tool has the environment-friendly function.
Description
Technical field
The utility model belongs to mechanical manufacturing field, is specifically related to a kind of Special Purpose Machine for Processing of the spare and accessory parts of the miniature precision for 3C Product.
Background technology
" 3C Product " is computer (Computer), communication (Communication) and consumer electronics product (ConsumerElectronics) triplicity, also claims by " information household appliances ".Because the volume of 3C Product is generally all little, thus often in centre, add " little " word, therefore often be referred to as " 3C small household appliances ".
3C electronic product demand is larger, supply falls short of demand to cause producing the miniature precision spare and accessory parts of 3C required by electronic product, the machining tool of current common 3C Product miniature precision spare and accessory parts is for attacking rig, carving and mill machine etc., and this series products adopts single main shaft one direction processing, and working (machining) efficiency is lower.
Therefore need to provide a kind of Special Purpose Machine for Processing that is applicable to process 3C electronic product miniature precision spare and accessory parts or other miniature precision spare and accessory parts that improves working (machining) efficiency, the patent 201210310597.0 of applicant's application provides a kind of 3C Product processing special machine, it utilizes two systems of processing, and collocation double-pole storehouse, can, in same floor space, realize double working (machining) efficiency.But there is technical problem in this special machine: (1) along with the application of electronic product is more and more extensive, the machining accuracy of lathe and stability are most important links in development process, and the use of supporting seat has directly affected the dynamic property of lathe.Existing most of lathe all adopts roomy integrated base to support, and the support foot pad made of collocation foundry goods, and not only cost is high, and vibration is large during the machine tool high speed operation, and machining accuracy is difficult to ensure card.(2) lathe uses in process and can produce comparatively fine aluminium bits etc., for avoiding affecting working environment, need to collect chip.Current this common series products machining tool, filings collecting chamber is rear-mounted, for meeting the crumb loading effect of more capacity, filings collecting chamber is strengthened in capital as far as possible, therefore, and when filings collecting chamber completely carries out the cleaning formula, the lathe time out is long affects efficiency, and rear-mounted taking up room, and causes the lathe floor space large.(3) pedestal of existing pair of main shaft horizontal processing machine adopts separate type, and Y-axis pedestal holder and pedestal match under securing member fixing, between Y-axis pedestal holder and pedestal, just produced a plurality of faying faces; Its shortcoming is: 1. owing to being many faying faces, caused precision adjustment, installation and stability poor; 2. many faying faces have increased the lathe own wt, have more improved manufacturing cost.Therefore need to carry out technological improvement and a kind of novel Special Purpose Machine for Processing of 3C for the miniature precision spare and accessory parts is provided for this device.
The utility model content
The purpose of this utility model is to change the deficiency on current conventional art, and a kind of Special Purpose Machine for Processing of the spare and accessory parts of the miniature precision for 3C Product is provided.
The utility model can be achieved through the following technical solutions:
A kind of Special Purpose Machine for Processing of the spare and accessory parts of the miniature precision for 3C Product, it comprises pedestal, the both sides of pedestal are respectively equipped with a Y-axis that is fixed in the pedestal side by guide rail, an X-axis is fixed by guide rail in each Y-axis upper end, a Z axis is fixed by guide rail in each X-axis upper end, form two and overlap independently XYZ axle system, a main shaft is installed on each Z axis, in the middle of the upper end face of pedestal, a turntable is installed, two main shaft side direction are over against turntable, the tool magazine support is installed on pedestal, by the tool magazine support, be separately installed with the separate tool magazine of two covers, two cover tool magazines are installed on the turntable top, described pedestal is the one-body molded box typed structure that four jiaos of upper end face are arranged with respectively four boss, and offer square groove on a side of this pedestal, the Integrated Chip drawer and the overflow drawer that arrange from top to bottom are installed in described square groove, the bottom of described Integrated Chip drawer and overflow drawer is respectively arranged with screen pack, the below of described overflow drawer is provided with water tank, be positioned on the turntable of end face and be provided with through hole, the corresponding Integrated Chip drawer in the position of described through hole.
This lathe inside is provided with drawer type Integrated Chip mechanism, and described drawer type Integrated Chip mechanism is comprised of Integrated Chip drawer, overflow drawer and water tank, and described Integrated Chip drawer and overflow drawer are arranged in square groove, and described water tank is arranged on the below of overflow drawer; In the aluminium that machining spindle produces or the chip of other material and processing, play the cutting fluid of cooling effect, from the through hole on the middle turntable of lathe, flow to the crumb loading drawer, crumb loading drawer main purpose is to collect most of chip, realize that ground floor filters defence line, because cuttings liquid need to form loop, therefore, the crumb loading drawer bottom is arranged screen pack, chip is isolated from the crumb loading drawer, and cuttings liquid is downstream to the overflow drawer; The purpose of overflow drawer is that after preventing that the crumb loading drawer from collecting completely, operating personnel are unconscious, and chip and cutting fluid overflow, to drawer, flow to water tank or ground, cause crumb loading weak effect or cuttings liquid impacting operating environment; The overflow drawer is also arranged screen pack, when the crumb loading drawer does not filter the chip of carrying secretly in fully clean or excessive cuttings liquid and flow to the overflow drawer, can realize that second filters defence line, plays better filter effect; By 2 defence lines, road, front, just comparatively clean when cuttings liquid flow to water tank, follow-up loop cutting is used and played better recycling effect; In addition, drawer-type structure, when the crumb loading drawer is filled, can be retracted to the crumb loading drawer outside cleaning, and other crumb loading drawers of having cleared up are put in, and can not affect the working time of lathe, can reach sooner, more have the crumb loading effect of filter efficiency.This crumb loading system is arranged on lathe inside, not only can not strengthen the lathe floor space, also can realize cleaning effect faster.
This one-body molded box-type base construction, intensity is high, functional strong, and the pedestal bottom surface is mainly used in pedestal and is combined with bracing frame, can play the effect that base level and stability are adjusted; On pedestal, end face is used for the fixing of turntable, can reach the multi-functional requirement of the two-sided processing of workpiece; Evolution groove on side of pedestal, for laying of Integrated Chip drawer and overflow drawer, can effectively collect all chips in processing, the environment of lathe and serviceability are improved, thereby the surrounding environment influence that guarantees to know clearly is not contaminated, has better environmental protection effect.
The bottom surface of described pedestal is equipped with the flexible support holder structure.Described flexible support holder structure comprises 4 independently supporting seats, and each supporting seat bottom is equipped with shock callus.Described shock callus comprises the adjustment bolt, and the bottom of adjusting bolt is equipped with foundry goods, and the bottom of foundry goods is equipped with the rubber blanket matched with the foundry goods shape.
This flexible support holder structure changes to 4 independently supporting seats by traditional integrated base, each independently supporting seat preferably adopt Q235 steel welding, the Q235 carbon containing is moderate, combination property is better, the performances such as its intensity, plasticity and welding are better coordinated, therefore, use Q235 that supporting seat is had enough flexible.Because pedestal adopts box typed structure, rigidity is stronger, the flexible support holder structure can effectively guarantee the stability of workpiece and movable body on pedestal, for stress or stress point do not cause interference to pedestal, supporting seat has stable flexible deformation, can effectively absorb this part stress point, guarantee the intensity of pedestal; Due to the assembly of machine adopted steel part and foundry goods, for guaranteeing the machining accuracy of lathe, need adjust the quiescent levels that dynamically reaches of lathe, so increase by 4 shock callus in the supporting seat bottom.Traditional support foot pad all adopts cast iron to support and adjust, although it is pretty good to adjust effect, shock attenuation result is poor.So lathe, in normal operating vibration and the extraneous vibration of moving and causing, all can see through the support foot pad and transmit in lathe and ground, therefore machine finish is existed to larger impact.The shock callus that the utility model adopts, comprise foundry goods and rubber blanket, and the foundry goods of shock callus has higher rigidity intensity, and single supporting seat can support the object of 1 ton of weight; The Shockproof rubber pad is adopted in shock callus bottom, the vibration in can the absorption machine bed operating, and can completely cut off the extraneous factor that causes machine vibration through the ground conduction.Thereby this flexible support holder structure good stability, shockproof effect be good, have superior flexible effect.
Described tool magazine is preferably the clip type tool magazine, and described tool magazine can move up and down.This tool magazine can be adjusted automatically according to the size of processing work, increases work efficiency.
The material of described pedestal is resin concrete.The material of pedestal adopts resin concrete to replace ironcasting, and the shock damping performance of resin concrete is 10 times of cast iron, and the coefficient of heat conduction is 1/10th of cast iron, has better surface accuracy, energy-conserving and environment-protective.The pedestal that adopts resin concrete to make is smooth smooth, and outward appearance is beautiful; Balance is good, adopts the disposable integrated extrusion molding good stability of resin concrete; Ironcasting easily is corroded, and the antiacid caustic corrosion performance of the pedestal that resin concrete is made and anti-seismic performance significantly improve.
Described lathe is arranged in casing, double swing doors before and after described casing adopts.Greatly reduce the floor space of lathe, realize that 1 people operates two lathes, a robot controls the high efficiency technical of two lathes, and realizes that three-dimensional industry process requirements and collocation robot realize the ability of automatic assembly line, utilize minimum resource to realize the highest using value.
Lathe of the present utility model comprises pedestal, and pedestal is positioned on supporting seat, plays the support lathe; The both sides Y-axis utilizes guide rail to be fixed in the pedestal side, realizes the main shaft function of walking about up and down; An X-axis is fixed by guide rail in each Y-axis upper end, realizes before and after main shaft walking about function; A Z axis is all fixed in each X-axis upper end, realizes primary shaft feed function; Form two and overlap independently XYZ axle system; A main shaft is installed on each Z axis, is formed two main axle structures, like this, XYZ feeding and positioning function all can be realized in the pedestal both sides; For realizing the multi-functional and multi-direction working (machining) efficiency of workpiece, a turntable is fixed in the centre position of the pedestal surrounded at XYZ axle and main shaft, and turntable can, according to the processing needs, be realized the locating rotation of 4 directions; For realizing the independent processing characteristics of both sides XYZ, thereby raise the efficiency, adopt Siemens 840D dual system to control, this system can realize at most 32 axial operational requirements, for this reason, two main shafts double-pole storehouse of arranging in pairs or groups again, unit just can be realized two-way independent knife-changing system.A machining tool of the present utility model comprises that two main shafts, two XYZ axle, single turntable also have a rotating shaft, add up to 9 axles.
The beneficial effects of the utility model:
1. lathe of the present utility model has further improved operating efficiency on the basis of existing apparatus, has reduced cost, has improved machining accuracy.All chips in processing can effectively be collected by drawer type Integrated Chip mechanism, and the environment of lathe and serviceability are improved, and the collection of chip and the recovery of reliability, can not affect the pollution of surrounding environment simultaneously, has the environmental protection effect.
2. flexible support holder structure good stability, shockproof effect good, have superior flexible effect, further improved the stability of lathe.
3. innovation is developed and adopts resin concrete lathe bed member, has not only improved damping characteristic, but also has had good resistance to shock and structural strength, also can effectively reduce simultaneously the thermal deformation of member, improves more than 30% than ironcasting comprehensive strength.
4. lathe of the present utility model has further improved operating efficiency on the basis of existing apparatus, has reduced production cost, has improved machining accuracy, has stablized product quality.
The accompanying drawing explanation
Fig. 1 is the Special Purpose Machine for Processing structure chart for the miniature precision spare and accessory parts of 3C Product.
The direction of arrow in figure, be the cutting fluid flow direction.
Fig. 2 base construction schematic diagram that is formed in one.
Fig. 3 is flexible support holder structure schematic diagram.
Fig. 4 is the vibration-damper foot pad structure schematic diagram
Fig. 5 is glass box body structure schematic diagram.
A is front view, and B is top view, and C is operator and mechanical hand matched combined production line schematic diagram.
The specific embodiment
The Special Purpose Machine for Processing of a kind of spare and accessory parts of miniature precision for 3C Product as shown in Figure 1, it comprises pedestal 1, pedestal 1 both sides are respectively arranged with the Y-axis 2-1, the 2-2 that by guide rail, are fixed in pedestal 1 side; X-axis 3-1, a 3-2 are fixed by guide rail in each Y-axis upper end; Z axis 4-1, a 4-2 are fixed by guide rail in each X-axis upper end; Form two and overlap independently XYZ axle system; Main shaft 5-1, a 5-2 are installed on each Z axis, in the middle of the upper end face of pedestal, a turntable 6 is installed, two main shaft side direction are over against turntable, tool magazine support 7 is installed on pedestal, by the tool magazine support, be separately installed with separate tool magazine 8-1, the 8-2 of two covers, two cover tool magazines are installed on turntable 6 tops.As shown in Figure 2, described pedestal is the one-body molded box typed structure that four jiaos of upper end face are arranged with respectively four boss, and four sides of this pedestal are equipped with four linear guides 15 perpendicular to pedestal bottom surface and upper end face, be used to Y-axis 2-1,2-2 are installed.On pedestal 1, end face is provided with the erecting bed 16 be used to turntable 6 is installed.And offer square groove 9 on a side of this pedestal 1, the Integrated Chip drawer 10 and the overflow drawer 11 that arrange from top to bottom are installed in described square groove, the bottom of described Integrated Chip drawer 10 and overflow drawer 11 is respectively arranged with screen pack 10-1,11-1, the below of described overflow drawer 11 is provided with water tank 12, be positioned on the turntable 6 of end face and be provided with through hole, the corresponding Integrated Chip drawer 10 in the position of described through hole.
The bottom surface of described pedestal 1 is equipped with the flexible support holder structure.Described flexible support holder structure comprises 4 independently supporting seats 13, and each supporting seat bottom is equipped with shock callus 14.Described shock callus comprises adjusts bolt 14-1, and the bottom of adjusting bolt is equipped with foundry goods 14-2, and the bottom of foundry goods is equipped with the rubber blanket 14-3 matched with the foundry goods shape.
Described tool magazine 8-1,8-2 are the clip type tool magazine, and described tool magazine can move up and down.
The design of material of described pedestal 1 adopts the resin concrete member.
Described lathe is arranged in transparent casing 17, double swing doors before and after described transparent casing 17 adopts.Transparent casing 17 is provided with front actuating doors 18-1 and rear actuating doors 18-2 as shown in Figure 5, during operation, front actuating doors 18-1 is the operator 19 that stands, rear actuating doors 18-2 installation manipulator, greatly reduce the floor space of lathe, realize that 1 people operates two lathes, a robot controls the high efficiency technical of two lathes, and realize that three-dimensional industry process requirements and collocation robot realize the ability of automatic assembly line, utilize minimum resource to realize the highest using value.
Finally it should be noted that: obviously, above-described embodiment is only for the utility model example clearly is described, and is not the restriction to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here without also can't all embodiments all being exemplified, the basis of being amplified out thus simultaneously is for the variation in the Special Purpose Machine for Processing technical scope of the miniature precision spare and accessory parts of 3C Product or within changing and all still being in protection domain of the present utility model.
Claims (7)
1. the Special Purpose Machine for Processing of the spare and accessory parts of the miniature precision for 3C Product, it comprises pedestal, the both sides of pedestal are respectively equipped with a Y-axis that is fixed in the pedestal side by guide rail, an X-axis is fixed by guide rail in each Y-axis upper end, a Z axis is fixed by guide rail in each X-axis upper end, form two and overlap independently XYZ axle system, a main shaft is installed on each Z axis, in the middle of the upper end face of pedestal, a turntable is installed, two main shaft side direction are over against turntable, the tool magazine support is installed on pedestal, by the tool magazine support, be separately installed with the separate tool magazine of two covers, two cover tool magazines are installed on the turntable top, it is characterized in that: described pedestal is the one-body molded box typed structure that four jiaos of upper end face are arranged with respectively four boss, and offer square groove on a side of this pedestal, the Integrated Chip drawer and the overflow drawer that arrange from top to bottom are installed in described square groove, the bottom of described Integrated Chip drawer and overflow drawer is respectively arranged with screen pack, the below of described overflow drawer is provided with water tank, be positioned on the turntable of end face and be provided with through hole, the corresponding Integrated Chip drawer in the position of described through hole.
2. the Special Purpose Machine for Processing of the spare and accessory parts of the miniature precision for 3C Product according to claim 1, it is characterized in that: the bottom surface of described pedestal is equipped with the flexible support holder structure.
3. the Special Purpose Machine for Processing of the spare and accessory parts of the miniature precision for 3C Product according to claim 2, it is characterized in that: described flexible support holder structure comprises 4 independently supporting seats, each supporting seat bottom is equipped with shock callus.
4. the Special Purpose Machine for Processing of the spare and accessory parts of the miniature precision for 3C Product according to claim 3, it is characterized in that: described shock callus comprises the adjustment bolt, the bottom of adjusting bolt is equipped with foundry goods, and the bottom of foundry goods is equipped with the rubber blanket matched with the foundry goods shape.
5. the Special Purpose Machine for Processing of the spare and accessory parts of the miniature precision for 3C Product according to claim 1, it is characterized in that: described tool magazine is the clip type tool magazine, and described tool magazine can move up and down.
6. the Special Purpose Machine for Processing of the spare and accessory parts of the miniature precision for 3C Product according to claim 1, is characterized in that: the material employing resin concrete member of described pedestal.
7. the Special Purpose Machine for Processing of the spare and accessory parts of the miniature precision for 3C Product according to claim 1, it is characterized in that: described lathe is arranged in casing, double swing doors before and after described casing adopts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013202554794U CN203304997U (en) | 2013-05-10 | 2013-05-10 | Machine tool for machining small-sized precision spare and accessory parts for 3C products |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013202554794U CN203304997U (en) | 2013-05-10 | 2013-05-10 | Machine tool for machining small-sized precision spare and accessory parts for 3C products |
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| CN203304997U true CN203304997U (en) | 2013-11-27 |
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| CN2013202554794U Expired - Fee Related CN203304997U (en) | 2013-05-10 | 2013-05-10 | Machine tool for machining small-sized precision spare and accessory parts for 3C products |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103223630A (en) * | 2013-05-10 | 2013-07-31 | 宜兴市灵人机械有限公司 | Special machine tool for machining small-sized precise component of computer, communication and consumer electronic (3C) products |
| CN104070904A (en) * | 2014-06-19 | 2014-10-01 | 陈美青 | Efficient engraving and milling machine |
| WO2014180002A1 (en) * | 2013-05-10 | 2014-11-13 | 宜兴市灵人机械有限公司 | Special purpose machine tool for machining small-size precise component of 3c product |
| CN104308668A (en) * | 2014-10-12 | 2015-01-28 | 续宗耀 | Miniature multifunctional combined machining center |
-
2013
- 2013-05-10 CN CN2013202554794U patent/CN203304997U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103223630A (en) * | 2013-05-10 | 2013-07-31 | 宜兴市灵人机械有限公司 | Special machine tool for machining small-sized precise component of computer, communication and consumer electronic (3C) products |
| WO2014180002A1 (en) * | 2013-05-10 | 2014-11-13 | 宜兴市灵人机械有限公司 | Special purpose machine tool for machining small-size precise component of 3c product |
| CN104070904A (en) * | 2014-06-19 | 2014-10-01 | 陈美青 | Efficient engraving and milling machine |
| CN104308668A (en) * | 2014-10-12 | 2015-01-28 | 续宗耀 | Miniature multifunctional combined machining center |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131127 Termination date: 20160510 |
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| CF01 | Termination of patent right due to non-payment of annual fee |