CN203300289U - 屏蔽式防火阻燃太阳能光伏电缆 - Google Patents
屏蔽式防火阻燃太阳能光伏电缆 Download PDFInfo
- Publication number
- CN203300289U CN203300289U CN2013203441473U CN201320344147U CN203300289U CN 203300289 U CN203300289 U CN 203300289U CN 2013203441473 U CN2013203441473 U CN 2013203441473U CN 201320344147 U CN201320344147 U CN 201320344147U CN 203300289 U CN203300289 U CN 203300289U
- Authority
- CN
- China
- Prior art keywords
- core conductor
- flame retarding
- fire protection
- cable
- protection flame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000003063 flame retardant Substances 0.000 title claims abstract description 37
- 239000004020 conductor Substances 0.000 claims abstract description 65
- 230000000979 retarding Effects 0.000 claims description 37
- 229910052751 metal Inorganic materials 0.000 claims description 21
- 239000002184 metal Substances 0.000 claims description 21
- 239000011248 coating agent Substances 0.000 claims description 17
- 238000000576 coating method Methods 0.000 claims description 17
- RYGMFSIKBFXOCR-UHFFFAOYSA-N copper Chemical compound 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[Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 13
- 229910052802 copper Inorganic materials 0.000 claims description 13
- 239000010949 copper Substances 0.000 claims description 13
- 238000009413 insulation Methods 0.000 claims description 13
- 238000004132 cross linking Methods 0.000 claims description 12
- 229920000098 polyolefin Polymers 0.000 claims description 10
- 239000000779 smoke Substances 0.000 claims description 10
- 239000003365 glass fiber Substances 0.000 claims description 8
- 239000010445 mica Substances 0.000 claims description 8
- 229910052618 mica group Inorganic materials 0.000 claims description 8
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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- 229920000573 polyethylene Polymers 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N silicon Chemical compound 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Abstract
一种屏蔽式防火阻燃太阳能光伏电缆，属于电线电缆技术领域。包括缆芯、位于缆芯外的防火阻燃包带层、位于防火阻燃包带层外的金属屏蔽层和位于金属屏蔽层外的外护套，特征在于：所述的缆芯包括线芯导体、线芯导体阻燃防火带和线芯导体绝缘护套层，线芯导体阻燃防火带绕包在线芯导体外，而线芯导体绝缘护套层挤覆在线芯导体阻燃防火带外，在所述的防火阻燃包带层与所述的金属屏蔽层之间设置有内衬层。能使电缆的整体防火阻燃效果显著提高；具有良好的抗电磁干扰效果；在燃烧时不会释放有毒有害气体，既可保障安全，又能体现环保。
Description
屏蔽式防火阻燃太阳能光伏电缆
技术领域
[0001] 本实用新型属于电线电缆技术领域，具体涉及一种屏蔽式防火阻燃太阳能光伏电缆。
背景技术
[0002] 关于太阳能光伏电缆的技术信息可在公开的中国专利文献中见诸，如授权公告号CN201514793U推荐的“沙漠太阳能光伏电站用控制电缆”、CN202384033U提供的“太阳能光伏电缆”和CN202502774U介绍的“防腐太阳能光伏控制电缆”，等等。
[0003] 典型的如文献A.CN201868128U披露的“太阳能光伏耐火电缆”和文献B.CN202615873U公开的“低烟无卤阻燃耐火光伏电缆”。文献A存在以下技术问题:一是由于在线芯导体外直接挤覆绝缘层，因此线芯导体自身的防火阻燃功能较为脆弱；二是由于在包带层外直接设置金属屏蔽层(专利称编织屏蔽层)，因此虽然能够体现应有的屏蔽效果，但对缆芯的整体阻燃效果不足以达到业界期望的要求；三是由于绝缘层及外护套不具有环保效果，因而在燃烧时存在释放有毒有害气体之虞，从而构成二次危害和污染环境。文献B的结构是在镀锡无氧铜软导体外依次设置陶瓷硅胶耐火层、辐照交联乙烯-醋酸乙烯共聚物绝缘层和乙烯-醋酸乙烯共聚物外护层。该文献B存在以下欠缺:其一，在作为线芯导体的镀锡无氧铜软导体外设置陶瓷硅胶耐火层虽然可以显著改善线芯导体耐火耐腐蚀效果，但是由于在陶瓷硅胶耐火层外直接挤覆辐照交联聚乙烯-醋酸乙烯共聚物绝缘层，因此光伏电缆的整体防火阻燃效果并不能得到可靠保障；其二，由于不具有屏蔽功能，因而易遭受电磁干扰；其三，同样存在所述文献A的第三点不足。
[0004] 鉴于上述已有技术，有必要加以合理改进，为此本申请人作了长期而有益的设计，终于形成了下面将要介绍的技术方案。
发明内容
[0005] 本实用新型的任务在于提供一种有助于显著改善防火阻燃效果、有利于体现理想的屏蔽效果和有益于体现优异的环保性而藉以保障使用安全的屏蔽式防火阻燃太阳能光伏电缆。
[0006] 本实用新型的任务是这样来完成的，一种屏蔽式防火阻燃太阳能光伏电缆，包括缆芯、位于缆芯外的防火阻燃包带层、位于防火阻燃包带层外的金属屏蔽层和位于金属屏蔽层外的外护套，特征在于:所述的缆芯包括线芯导体、线芯导体阻燃防火带和线芯导体绝缘护套层，线芯导体阻燃防火带绕包在线芯导体外，而线芯导体绝缘护套层挤覆在线芯导体阻燃防火带外，在所述的防火阻燃包带层与所述的金属屏蔽层之间设置有内衬层。
[0007] 在本实用新型的一个具体的实施例中，所述的线芯导体由七根以上的露裸细铜丝、镀锡细铜丝或铜包铝细铜丝绞合构成，并且线芯导体的横截面积为1.5-50mm2。
[0008] 在本实用新型的另一个具体的实施例中，所述的线芯导体阻燃防火带以30-50%的叠包率绕包在所述的线芯导体外。[0009] 在本实用新型的又一个具体的实施例中，所述的线芯导体阻燃防火带为厚度0.1-0.2 mm并且宽度为8-40 mm的云母带或者厚度为0.15-0.3 mm并且宽度为8-40 mm的玻璃
纤维带。
[0010] 在本实用新型的再一个具体的实施例中，所述的线芯导体绝缘护套层为厚度0.7-1 mm的辐照交联低烟聚烯烃。
[0011] 在本实用新型的还有一个具体的实施例中，所述的防火阻燃包带层以30-55%的叠包率绕包在所述缆芯外。
[0012] 在本实用新型的更而一个具体的实施例中，所述的防火阻燃包带层为厚度
0.1-0.25 mm并且宽度为15-80 mm的云母带或者厚度为0.15-0.3 mm并且宽度为15-80 mm的
玻璃纤维带。
[0013] 在本实用新型的进而一个具体的实施例中，所述的金属屏蔽层为厚度0.05-0.3mm以及宽度为25-80 mm的金属绕包带，并且以15-40%的叠包率绕包于所述的内衬层外。
[0014] 在本实用新型的又更而一个具体的实施例中，所述的外护套为厚度0.7-2 mm的辐照交联低烟无卤聚烯烃。
[0015] 在本实用新型的又进而一个具体的实施例中，所述的内衬层为厚度0.6-2 mm的辐照交联低烟无卤聚烯烃，并且以挤覆方式结合在所述防火阻燃包带层外。
[0016] 本实用新型提供的技术方案的技术效果之一，由于在构成缆芯的线芯导体外绕包有线芯导体阻燃防火带，并且在防火阻燃包带层与金属屏蔽层之间增设有内衬层，因而能使电缆的整体防火阻燃效果显著提高；之二，由于在内衬层与外护套之间设置了金属屏蔽层，因而具有良好的抗电磁干扰效果；之三，由于线芯导体绝缘护套层、外护套和内衬层采用了辐照交联低烟无卤聚烯烃，因而在燃烧时不会释放有毒有害气体，既可保障安全，又能体现环保。
附图说明
[0017] 图1为本实用新型的第一实施例示意图。
[0018] 图2为本实用新型的第二实施例示意图。
[0019] 图3为本实用新型的第三实施例示意图。
[0020] 图4为本实用新型的第四实施例示意图。
[0021] 图5为本实用新型的第五实施例示意图。
[0022] 图6为本实用新型的第六实施例示意图。
[0023] 图7为本实用新型的第七实施例示意图。
[0024] 图8为本实用新型的第八实施例示意图。
具体实施方式
[0025] 为了使专利局的审查员尤其是公众能够更加清楚地理解本实用新型的技术实质和有益效果，申请人将在下面以实施例的方式作详细说明，但是对实施例的描述均不是对本实用新型方案的限制，任何依据本实用新型构思所作出的仅仅为形式上的而非实质性的等效变换都应视为本实用新型的技术方案范畴。
[0026] 实施例1:[0027] 请参见图1，给出了两个缆芯，这两个缆芯I的横截面形状均呈半圆形，并且大小相等，下面的描述是针对其中一个缆芯I而言的，该缆芯I包括线芯导体11、线芯导体阻燃防火带12和线芯导体绝缘护套层13，线芯导体阻燃防火带12采用厚度为0.1 IM并且宽度为40 mm的云母带，以30%的叠包率绕包在线芯导体11外，线芯导体绝缘护套层13以电线电缆生产厂商惯用的技术手段挤覆在线芯导体阻燃防火带12外，在本实施例中，线芯导体绝缘护套层13的材料为辐照交联低烟无卤聚乙烯烃，并且厚度为I mm。前述的线芯导体11由一组露裸丝铜丝绞合而成，并且横截面积为25mm2。
[0028] 在前述的一对缆芯I外绕包防火阻燃包带层2，该防火阻燃包带层2采用厚度为
0.25 mm并且宽度为15 mm的云母带，以55%的叠包率绕包于缆芯I外。
[0029] 在防火阻燃包带层2外挤覆内衬层5，该内衬层5的材料为厚度为I mm并且材料为辐照交联低烟无卤聚烯烃。在内衬层5外设置金属屏蔽层3，该金属屏蔽层3为厚度0.05mm并且宽度为80 mm单层金属绕包带，该金属绕包带以15%的叠包率绕包在前述的内衬层5夕卜。在金属屏蔽层3外挤覆外护套4，该外护套4为厚度I mm的辐照交联低烟无卤聚烯烃。
[0030] 实施例2:
[0031] 请参见图2，仅将缆芯I的数量改为三个，并且各缆芯I的横截面形状呈扇形，将构成缆芯I的三个线芯导体11的横截面积各改为3mm2，并且将绞合的镀锡细铜丝构成线芯导体11，将线芯导体阻燃防火带12的叠包率改为50%，并且采用厚度为0.3 mm以及宽度为8mm的玻璃纤维带作为线芯导体阻燃防火带12 ;将导体绝缘护套层13的厚度改为0.7 mm ;将防火阻燃包带层2改用厚度为0.15 mm以及宽度为80 mm的玻璃纤维带，并且将叠包率改为30% ;将内衬层5的厚度改为2 mm ;将金属屏蔽层3的厚度和宽度分别改为0.3 mm和25 mm,并且将叠包率改为40% ;将外护套4的厚度改为2 mm。其余均同对实施例1的描述。
[0032] 实施例3:
[0033] 请参见图3，仅将缆芯I的数量改为四个，并且各缆芯I的横截面形状呈扇形，将构成缆芯I的四个线芯导体11的横截面积各改为40mm2，并且将绞合的铜包铝铝丝构成线芯导体11，将线芯导体阻燃防火带12的叠包率改为40%，并且采用厚度为0.2 mm以及宽度为8 mm的云母带作为线芯导体阻燃防火带12 ;将导体绝缘护套层13的厚度改为0.8 mm ;将防火阻燃包带层2 (采用云母带)的厚度改为0.1 mm以及宽度改为80 mm，并且将叠包率改为40% ;将内衬层5的厚度改为0.6 mm ;将金属屏蔽层3 (双层)的厚度和宽度分别改为0.15mm和50 mm,并且将叠包率改为28% ;将外护套4的厚度改为0.75 mm。其余均同对实施例1的描述。
[0034] 实施例4:
[0035] 请参见图4，仅将线芯I的数量改为五个，并且各缆芯I的横截面形状呈扇形，将构成缆芯I的五个线芯导体11的横截面积各改为50mm2，将线芯导体阻燃防火带12的叠包率改为35%，并且采用厚度为0.15 mm以及宽度为40 mm的玻璃纤维带作为线芯导体阻燃防火带12，将导体绝缘护套层13的厚度改为0.9 mm ;将防火阻燃包带层2改用厚度0.3 mm以及宽度为15 mm的玻璃纤维带，并且将叠包率改为45% ;将内衬层5的厚度改为1.5 mm ;将金属屏蔽层3的厚度和宽度分别改为0.2 mm和60 mm,并且将叠包率改为35% ;将外护套4的厚度改为1.5 mm。其余均同对实施例1的描述。
[0036] 实施例5:[0037] 请见图5，仅将两个线芯I的横截面形状改成圆形，并且为了保障成缆后的圆整度，在两个缆芯I之间设置填充条6(两个填充条6)，填充条6为辐照交联低烟无卤聚烯烃，其余均同对实施例1的描述。
[0038] 实施例6:
[0039] 请见图6，将三个线芯I的横截面形状改成圆形，在相邻缆芯I之间设置如同实施例5所述的填充条6 (共三个)，其余均同对实施例2的描述。
[0040] 实施例7:
[0041] 请见图7，将四个线芯I的横截面形状改成圆形，在相邻缆芯I之间设置如同实施例5所述的填充条6 (共六个)，其余均同对实施例3的描述。
[0042] 实施例8:
[0043] 请见图8，将五个线芯I的横截面形状改成圆形，将五个缆芯I的中央位置设置一个如同实施例5所述的填充条6 (共一个)，其余均同对实施例4的描述。
[0044] 为了考虑敷设时接线的方便性，因此对于实施例1和5而言由于仅有两个缆芯1，因此无需形成区别色彩或称颜色。然而就实施例2和6而言，三个缆芯I的颜色既可以分别为黄、蓝和棕色，也可以是绿、蓝和棕色，还可以是棕、黑和灰色。就实施例3和7而言，四个缆芯I的颜色既可以分别为黄、棕、黑和灰色，也可以为绿、棕、黑和灰色，还可以是蓝、棕、黑和灰色。就实施例4和8而言,五个缆芯I的颜色既可以分别为黄、蓝、棕、黑和灰色，也可以是绿、蓝、掠、黑和灰色，还可以是蓝、掠、黑、灰和黑色。
[0045] 综上所述，本实用新型提供的技术方案克服了已有技术中的欠缺，完成了发明任务，并且客观体现了申请人在上面的技术效果栏中载述的技术效果。
Claims (10)
1.一种屏蔽式防火阻燃太阳能光伏电缆，包括缆芯(I)、位于缆芯(I)外的防火阻燃包带层(2)、位于防火阻燃包带层⑵外的金属屏蔽层(3)和位于金属屏蔽层(3)外的外护套(4)，其特征在于:所述的缆芯(I)包括线芯导体(11)、线芯导体阻燃防火带(12)和线芯导体绝缘护套层(13)，线芯导体阻燃防火带(12)绕包在线芯导体(11)外，而线芯导体绝缘护套层(13)挤覆在线芯导体阻燃防火带(12)外，在所述的防火阻燃包带层(2)与所述的金属屏蔽层⑶之间设置有内衬层(5)。
2.根据权利要求1所述的屏蔽式防火阻燃太阳能光伏电缆，其特征在于所述的线芯导体(11)由七根以上的露裸细铜丝、镀锡细铜丝或铜包铝细铜丝绞合构成，并且线芯导体的横截面积为1.5_50mm2。
3.根据权利要求1所述的屏蔽式防火阻燃太阳能光伏电缆，其特征在于所述的线芯导体阻燃防火带(12)以30-50%的叠包率绕包在所述的线芯导体(11)夕卜。
4.根据权利要求1或3所述的屏蔽式防火阻燃太阳能光伏电缆，其特征在于所述的线芯导体阻燃防火带(12)为厚度0.1-0.2 mm并且宽度为8-40 mm的云母带或者厚度为0.15-0.3 mm并且宽度为8-40 mm的玻璃纤维带。
5.根据权利要求1所述的屏蔽式防火阻燃太阳能光伏电缆，其特征在于所述的线芯导体绝缘护套层(13)为厚度0.7-1 mm的辐照交联低烟聚烯烃。
6.根据权利要求1所述的屏蔽式防火阻燃太阳能光伏电缆，其特征在于所述的防火阻燃包带层(2)以30-55%的叠包率绕包在所述缆芯(I)夕卜。
7.根据权利要求1或6所述的屏蔽式防火阻燃太阳能光伏电缆，其特征在于所述的防火阻燃包带层(2)为厚度0.1-0.25 mm并且宽度为15-80 mm的云母带或者厚度为0.15-0.3mm并且宽度为15-80 mm的玻璃纤维带。
8.根据权利要求1所述的屏蔽式防火阻燃太阳能光伏电缆，其特征在于所述的金属屏蔽层(3)为厚度0.05-0.3 mm以及宽度为25-80 mm的金属绕包带，并且以15-40%的叠包率绕包于所述的内衬层(5)夕卜。
9.根据权利要求1所述的屏蔽式防火阻燃太阳能光伏电缆，其特征在于所述的外护套(4)为厚度0.7-2 mm的辐照交联低烟无卤聚烯烃。
10.根据权利要求1所述的屏蔽式防火阻燃太阳能光伏电缆，其特征在于所述的内衬层(5)为厚度0.6-2 IM的辐照交联低烟无卤聚烯烃，并且以挤覆方式结合在所述防火阻燃包带层⑵外。
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| CN109112591A (zh) * | 2018-09-04 | 2019-01-01 | 上海华友金裕微电子有限公司 | 一种铜包铝基材光伏焊带 |
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| CN103310891A (zh) * | 2013-06-17 | 2013-09-18 | 常熟泓淋电线电缆有限公司 | 屏蔽式防火阻燃太阳能光伏电缆 |
| CN109112591A (zh) * | 2018-09-04 | 2019-01-01 | 上海华友金裕微电子有限公司 | 一种铜包铝基材光伏焊带 |
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| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 215500 Changshou City high tech Industrial Park, Jiangsu, Liuzhou Road, No. 8, No. Patentee after: Changshou City Jing Hong Sheng communication Polytron Technologies Inc Address before: 215500 Changshou City high tech Industrial Park, Jiangsu, Liuzhou Road, No. 8, No. Patentee before: Changshu HL Electric Wire Cable Co., Ltd. |