CN203295794U - Collagenous fiber base cloth production line - Google Patents

Collagenous fiber base cloth production line Download PDF

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Publication number
CN203295794U
CN203295794U CN201320218603XU CN201320218603U CN203295794U CN 203295794 U CN203295794 U CN 203295794U CN 201320218603X U CN201320218603X U CN 201320218603XU CN 201320218603 U CN201320218603 U CN 201320218603U CN 203295794 U CN203295794 U CN 203295794U
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China
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machine
press
production line
spun
collagenous fibres
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Expired - Lifetime
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CN201320218603XU
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Chinese (zh)
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朱晓华
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JIANGYIN JUNHUA TEXTILE TECHNOLOGY Co Ltd
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JIANGYIN JUNHUA TEXTILE TECHNOLOGY Co Ltd
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Abstract

The utility model discloses a collagenous fiber base cloth production line, comprising a viscose carding machine, a viscose lapping machine, a collagenous fiber airflow lapping machine, a first needling or spunlace machine, a first pressing machine, a second pressing machine, a second needling or spunlace machine, a third needling or spunlace machine, a third pressing machine and a drying machine which are arrayed in sequence, wherein twist rollers of a first group of fibermesh are arranged between the first pressing machine and the second needling or spunlace machine; twist rollers of a second group of fibermesh are arranged between the second pressing machine and the third needling or spunlace machine; the twist rollers of the second group of fibermesh are arranged below the twist rollers of the first group of fibermesh. Imitation leather base cloth which is produced by the production line has the texture of real leather, and is high in intensity, strong in durability and lower in cost. The production line has the characteristics that the degree of automation is high, the production efficiency is high, safety and reliability are realized, the quality of products produced by the production line is stable, and the like.

Description

A kind of collagenous fibres base cloth production line
Technical field
The utility model relates to a kind of production equipment of non-weaving cloth, is specifically related to a kind of collagenous fibres base cloth production line.
Background technology
In recent years, increasingly serious along with global ecological problems such as resource, environment, development of China leather industry is being faced with severe challenge of " sustainable development " strategy.China is a leather industry big country, traditional leather industry causes a large amount of losses of Animal resources, the solid waste of cutting and cutting out generation after tanning accounts for 30%, annual more than 140 ten thousand tons of the such leather castoffs that produce of China, if these solid waste reasonably can not be processed, the meeting serious environment pollution, also can cause a large amount of losses of collagenous fibres on the other hand on the one hand.Therefore, the recycling of leather castoff, become that domestic and international process hides and environmentalist pay close attention to and one of the important topic endeavouring to study, and therefrom extracting the collagen long fiber is exactly one of effective approach.The collagen long fiber is natural fabric, has the characteristics such as pulling force is strong, hygroscopicity strong, soft, free from extraneous odour, and antistatic, anti-anti-flammability is strong.
The various corium dress ornament that goes out as Raw material processing take Animal Skin such as pigskin, ox-hide, horse skin, sheepskins, case and bag, footwear, leather wallet, belt etc. product always is subjected to the mankind's favor, but, for the processing of the leftover pieces that can't recycle under cutting in the process at aforementioned leather product, usually adopt following two kinds of means: the one, by its concentrated landfill; The 2nd, by its burning.Landfill can bring pollution to soil, because it is remaining next that this leftover pieces cut or cut out from the finished product skin, the finished product skin is to obtain from the some roads PROCESS FOR TREATMENT such as immersion, liming, pickling, behaviour's system, multiple draft etc., its rotten cycle is extremely very long, even rot, also can bring harm to the soil soil property, in addition, also can undermine the water system environment, because, when water oozes and landfill when the soil of discarded leather is arranged, to water, naturally bring harmfulness to pollute; The burning meeting pollutes air, and produce while burning fill the air smog and stink also can directly undermine health, also have, because burning belongs to climing combustion, the time of burnouting is longer, often can initiation fire.Therefore, for the production firm of present corium processing leather goods, not only can not fully accomplish to make the best use of everything, and the waste treatment of often trembling by discarded corner be perplexed.
Increasingly strict along with environmental requirement, heal and come more restrictedly processing restraining force aspect discarded leftover pieces leather and fur products production firm, and environmental administration is to its expenses of environmental protection of collecting increase day by day.But this does not only effect a permanent cure for taking stopgap measures, because for extremely, no matter be domestic or external, basically still continue traditional burning, landfill disposal so far.Although people know that a large amount of compositions in the Animal Skin of pigskin, ox-hide and so on are fiber, do not add utilize and by its landfill, to burn be that part extremely makes us unfortunate thing.Because in case can raise fiber, just carrying fiber can be applied to textiles after treatment, thereby both can solve environmental protection problem, can be made the best use of everything again.So if special purpose device a kind of cheapness and simple in structure can be from extracting fiber these type of leftover pieces, can yet be regarded as is a kind of good act.Although fiber lapping miscellaneous, acupuncture or Spunlace line are arranged at present, be all that fibroreticulate single face carries out acupuncture or water thorn, the fiber web intensity of producing is lower, and production process is discontinuous, and production efficiency is lower.
The utility model content
The purpose of this utility model is to overcome the defect that exists in prior art, but a kind of collagenous fibres base cloth production line in the enterprising hand-manipulating of needle thorn of fibroreticulate positive and negative or water thorn of Automatic continuous is provided.
for achieving the above object, the technical solution of the utility model is a kind of collagenous fibres base cloth production line of design, it is characterized in that, described production line comprises the viscose carding machine that is arranged in order, the viscose lapping machine, collagenous fibres air-laid machine, the first acupuncture or spun-laced machine, the first press, the second press, the second acupuncture or spun-laced machine, the 3rd acupuncture or spun-laced machine, the 3rd press and dryer, between described the first press and the second acupuncture or spun-laced machine, be provided with first group of fibroreticulate twist rollers, between described the second press and the 3rd acupuncture or spun-laced machine, be provided with second group of fibroreticulate twist rollers, described second group of fibroreticulate twist rollers is arranged on the below of first group of fibroreticulate twist rollers.
Lapping speed due to the viscose lapping machine, and the lapping speed of collagenous fibres lapping machine is slower, for the lapping speed that makes viscose lapping machine and collagenous fibres lapping machine is complementary, thereby enhance productivity, wherein preferred technical scheme is, described collagenous fibres air-laid machine has two, and series connection arranges.
For the fiber web by after one side acupuncture or water thorn is turned to another side, again fibroreticulate another side is carried out to acupuncture or water thorn, further preferred technical scheme is, described first group of fibroreticulate twist rollers comprises and is arranged on vertically disposed at least two upset guide rollers between the first press and the second press, and be arranged on vertically disposed at least two guide rollers that overturn between the second acupuncture or spun-laced machine and the 3rd acupuncture or spun-laced machine.
For the fiber web by after one side acupuncture or water thorn, be turned to another side and fibroreticulate another side carried out to acupuncture or water thorn, further preferred technical scheme also has, described second group of fibroreticulate twist rollers comprises and is arranged on vertically disposed at least two upset guide rollers between the first press and the second press, and be arranged on vertically disposed at least two guide rollers that overturn between the second acupuncture or spun-laced machine and the 3rd acupuncture or spun-laced machine.
In order to simplify fibroreticulate overturn structure, further preferred technical scheme also has, and described the first press, the second press and the 3rd press are respectively equipped with top and bottom rolls, and described top and bottom rolls is for extracting the moisture of fiber web.
For fast by the oven dry after acupuncture or water thorn and make drying plant simple in structure, consume energy lower, further preferred technical scheme also has, and in described dryer, is provided with several blowing hot wind spouts, and described several blowing hot wind spouts are uniform along fibroreticulate width.
For make the collagenous fibres lapping smoothly and efficiency higher, further preferred technical scheme also has, and in a side of described collagenous fibres air-laid machine, is provided with the collagenous fibres carding machine.
Advantage of the present utility model and beneficial effect are: this collagenous fibres base cloth production line is to lay one deck collagenous fiber network on the net at viscose, and then the tow sides of composite fiber web are carried out to acupuncture or the processing of water thorn, finally again it is carried out to drying and processing.Adopt the imitation leather base cloth of this production line production to have the texture of corium material, have again intensity simultaneously high, durability is strong, lower-cost effect.It is high that this production line has automaticity, and production efficiency is high, safe and reliable, the characteristics such as the constant product quality of production.
The accompanying drawing explanation
Fig. 1 is the structural representation of the utility model collagenous fibres base cloth production line.
In figure: 1, viscose carding machine; 2, viscose lapping machine; 3, collagenous fibres air-laid machine; 3-1, collagenous fibres carding machine; 4, the first spun-laced machine; 5, the first press; 6, the second press; 7, the second spun-laced machine; 8, the 3rd spun-laced machine; 9, the 3rd press; 10, dryer; 11, first group of fibroreticulate twist rollers; 11-1,11-2,11-3,11-4, upset guide roller; 12, second group of fibroreticulate twist rollers; 12-1,12-2,12-3,12-4, upset guide roller; 13, fiber web.
The specific embodiment
Below in conjunction with drawings and Examples, the specific embodiment of the present utility model is further described.Following examples are only for the technical solution of the utility model more clearly is described, and can not limit protection domain of the present utility model with this.
as shown in Figure 1, the utility model is a kind of collagenous fibres base cloth production line, this production line comprises the viscose carding machine 1 that is arranged in order, viscose lapping machine 2, collagenous fibres air-laid machine 3, the first spun-laced machine 4, the first press 5, the second press 6, the second spun-laced machine 7, the 3rd spun-laced machine 8, the 3rd press 9 and dryer 10, between the first press 5 and the second spun-laced machine 6, be provided with first group of fibroreticulate twist rollers 11, between the second press 6 and the 3rd spun-laced machine 8, be provided with the twist rollers 12 of second group of fiber web 13, second group of fibroreticulate twist rollers 12 is arranged on to the below of first group of fibroreticulate twist rollers 11.
In the utility model, lapping speed due to viscose lapping machine 2, and the lapping speed of collagenous fibres lapping machine 3 is slower, in order to make viscose lapping machine 2 and the lapping speed of collagenous fibres lapping machine 3 be complementary, thereby enhance productivity, wherein preferred embodiment is, described collagenous fibres air-laid machine 3 has two, and series connection arranges.
In the utility model, for the fiber web by after a water thorn is turned to another side, again fibroreticulate another side is carried out to the water thorn, further preferred embodiment is, wherein first group of fibroreticulate twist rollers 11 comprises and is arranged on vertically disposed two upset guide roller 11-1,11-2 between the first press 5 and the second press 6, and is arranged on vertically disposed two overturn guide roller 11-3,11-4 between the second spun-laced machine 7 and the 3rd spun-laced machine 8.
In the utility model, for the fiber web 13 by after a water thorn is turned to another side, again the another side of fiber web 13 carried out to the water thorn, further preferred embodiment also has, second group of fibroreticulate twist rollers 12 comprises and is arranged on vertically disposed two upset guide roller 12-1,12-2 between the first press 5 and the second press 6, and be arranged on vertically disposed two overturn guide roller 12-3,12-4 between the second spun-laced machine 7 and the 3rd spun-laced machine 8.
In the utility model, in order to simplify fibroreticulate overturn structure, further preferred technical scheme also has, and the first press 5, the second press 6 and the 3rd press 9 are respectively equipped with top and bottom rolls, and top and bottom rolls is for extracting the moisture of fiber web.
In the utility model, for fast, by the oven dry after water thorn and make drying plant simple in structure, consume energy lower, further preferred embodiment in addition, in dryer 10, be provided with several blowing hot wind spouts, described several blowing hot wind spouts are uniform along the width of fiber web 13.
In the utility model, for make the collagenous fibres lapping smoothly and efficiency higher, further preferred embodiment also has, and in a side of collagenous fibres air-laid machine 3, is provided with collagenous fibres carding machine 3-1.
The production process of this collagenous fibres base cloth production line is: viscose is carried out to lapping after by the combing of viscose carding machine 1 on viscose lapping machine 2, then at viscose, repave one deck collagenous fiber network on the net, form composite fiber web 13, viscose accounts for 60% ~ 80% of fiber net fiber total amount in composite fiber web 13, collagenous fibres account for 10% ~ 15% of fiber net fiber total amount, and all the other are meldable fibre.composite fiber web 13 after lapping is sent into first to the first spun-laced machine 4 is interior to carry out water to its front and sting into net, then with the first press 5, the moisture in composite fiber web 13 is extruded and composite fiber web 13 is flattened, afterwards by 4 in first group of fibroreticulate twist rollers 11 upset guide roller 11-1, 11-2, 11-3 and 11-4, composite fiber web 13 is turned into to the collagen fiber layer viscose that faces down to face up, and just composite fiber web 13 is again sent into the second spun-laced machine 7 and is carried out water thorn and knot, and then send into the second press 6 by the extrusion of the moisture in composite fiber web 13 and by composite fiber web 13 pressings.Afterwards by 4 in second group of fibroreticulate twist rollers 12 upset guide roller 12-1,12-2,12-3 and 12-4, composite fiber web 13 is turned into to the collagen fiber layer viscose that faces up again to face down, and then send into the 3rd spun-laced machine 8 and again carry out water thorn and knot, and then the moisture in composite fiber web 13 is extruded and composite fiber web 13 is flattened by the 3rd press 9.Finally by dryer, composite fiber web 13 is dried.The guide roller that wherein overturns vertically is arranged on respectively between the first press 5 and the second press 6, and between the second spun-laced machine 7 and the 3rd spun-laced machine 8.
The above is only preferred embodiment of the present utility model; should be understood that; for those skilled in the art; under the prerequisite that does not break away from the utility model know-why; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.

Claims (7)

1. collagenous fibres base cloth production line, it is characterized in that, described production line comprises the viscose carding machine that is arranged in order, the viscose lapping machine, collagenous fibres air-laid machine, the first acupuncture or spun-laced machine, the first press, the second press, the second acupuncture or spun-laced machine, the 3rd acupuncture or spun-laced machine, the 3rd press and dryer, between described the first press and the second acupuncture or spun-laced machine, be provided with first group of fibroreticulate twist rollers, between described the second press and the 3rd acupuncture or spun-laced machine, be provided with second group of fibroreticulate twist rollers, described second group of fibroreticulate twist rollers is arranged on the below of first group of fibroreticulate twist rollers.
2. collagenous fibres base cloth production line as claimed in claim 1, is characterized in that, described collagenous fibres air-laid machine has two, and series connection arranges.
3. collagenous fibres base cloth production line as claimed in claim 2, it is characterized in that, described first group of fibroreticulate twist rollers comprises and is arranged on vertically disposed at least two upset guide rollers between the first press and the second press, and be arranged on vertically disposed at least two guide rollers that overturn between the second acupuncture or spun-laced machine and the 3rd acupuncture or spun-laced machine.
4. collagenous fibres base cloth production line as claimed in claim 2, it is characterized in that, described second group of fibroreticulate twist rollers comprises and is arranged on vertically disposed at least two upset guide rollers between the first press and the second press, and be arranged on vertically disposed at least two guide rollers that overturn between the second acupuncture or spun-laced machine and the 3rd acupuncture or spun-laced machine.
5. collagenous fibres base cloth production line as claimed in claim 2, is characterized in that, described the first press, the second press and the 3rd press are respectively equipped with top and bottom rolls, and described top and bottom rolls is for extracting the moisture of fiber web.
6. collagenous fibres base cloth production line as claimed in claim 2, is characterized in that, in described dryer, is provided with several blowing hot wind spouts, and described several blowing hot wind spouts are uniform along fibroreticulate width.
7. collagenous fibres base cloth production line as claimed in claim 1, is characterized in that, in a side of described collagenous fibres air-laid machine, is provided with the collagenous fibres carding machine.
CN201320218603XU 2013-04-25 2013-04-25 Collagenous fiber base cloth production line Expired - Lifetime CN203295794U (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103255579A (en) * 2013-04-25 2013-08-21 江阴骏华纺织科技有限公司 Collagen fiber base cloth production line
CN109137258A (en) * 2018-10-12 2019-01-04 苏州海威纳皮业化工有限公司 A kind of regenerative leather base cloth production line
CN110016764A (en) * 2019-04-27 2019-07-16 泉州伟明工贸有限公司 A kind of ox-hide regenerated fiber synthetic leather preparation method
US11001679B2 (en) 2016-02-15 2021-05-11 Modern Meadow, Inc. Biofabricated material containing collagen fibrils
US11214844B2 (en) 2017-11-13 2022-01-04 Modern Meadow, Inc. Biofabricated leather articles having zonal properties
US11352497B2 (en) 2019-01-17 2022-06-07 Modern Meadow, Inc. Layered collagen materials and methods of making the same
US11913166B2 (en) 2015-09-21 2024-02-27 Modern Meadow, Inc. Fiber reinforced tissue composites

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103255579A (en) * 2013-04-25 2013-08-21 江阴骏华纺织科技有限公司 Collagen fiber base cloth production line
CN103255579B (en) * 2013-04-25 2015-11-18 江阴骏华纺织科技有限公司 A kind of collagen fiber base cloth production line
US11913166B2 (en) 2015-09-21 2024-02-27 Modern Meadow, Inc. Fiber reinforced tissue composites
US11001679B2 (en) 2016-02-15 2021-05-11 Modern Meadow, Inc. Biofabricated material containing collagen fibrils
US11286354B2 (en) 2016-02-15 2022-03-29 Modern Meadow, Inc. Method for making a biofabricated material containing collagen fibrils
US11525042B2 (en) 2016-02-15 2022-12-13 Modern Meadow, Inc. Composite biofabricated material
US11530304B2 (en) 2016-02-15 2022-12-20 Modern Meadow, Inc. Biofabricated material containing collagen fibrils
US11542374B2 (en) 2016-02-15 2023-01-03 Modern Meadow, Inc. Composite biofabricated material
US11214844B2 (en) 2017-11-13 2022-01-04 Modern Meadow, Inc. Biofabricated leather articles having zonal properties
CN109137258A (en) * 2018-10-12 2019-01-04 苏州海威纳皮业化工有限公司 A kind of regenerative leather base cloth production line
US11352497B2 (en) 2019-01-17 2022-06-07 Modern Meadow, Inc. Layered collagen materials and methods of making the same
CN110016764A (en) * 2019-04-27 2019-07-16 泉州伟明工贸有限公司 A kind of ox-hide regenerated fiber synthetic leather preparation method

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Granted publication date: 20131120