CN103255509A - Lapping machine used for short collagenous fibers - Google Patents
Lapping machine used for short collagenous fibers Download PDFInfo
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- CN103255509A CN103255509A CN2013101487208A CN201310148720A CN103255509A CN 103255509 A CN103255509 A CN 103255509A CN 2013101487208 A CN2013101487208 A CN 2013101487208A CN 201310148720 A CN201310148720 A CN 201310148720A CN 103255509 A CN103255509 A CN 103255509A
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Abstract
The invention discloses a lapping machine used for short collagenous fibers. The lapping machine used for the short collagenous fibers comprises a cylinder, wherein three working rollers are arranged on the upper-middle portion of one side of the cylinder, a protective plate is arranged on the other side of the cylinder and on the lower portion of the cylinder, a netting cage is arranged below the cylinder, the netting cage comprises an inner cylinder and an outer cylinder, the inner cylinder is embedded inside the outer cylinder in a sleeved mode, the inner cylinder is fixed on a machine frame, an opening is formed in the upper portion of the wall of the inner cylinder, sealing plates are arranged at two ends of the inner cylinder, a vacuum suction pipe connected with a vacuum pump is arranged on each sealing plate, the wall of the outer cylinder is of a mouse cage structure, a yarn screen wraps the outer wall of the mouse cage, a power transmitting wheel is arranged at one end of the mouse cage, and a guide plate is arranged between the opening of the netting cage and the cylinder. The lapping machine used for the short collagenous fibers is simple in structure. The netting efficiency of the short collagenous fibers is high. The lapping machine used for the short collagenous fibers is particularly suitable for short collagenous fibers with lengths smaller than 0.5cm and has the advantages that pollution to the environment is avoided, the utilization rate of raw materials is high, and full automation in the production process can be achieved.
Description
Technical field
The present invention relates to a kind of fiber lapping equipment, be specifically related to a kind of lapping machine for short collagenous fibres.
Background technology
In recent years, increasingly serious along with global ecological problems such as resource, environment, development of China leather industry is being faced with severe challenge of " sustainable development " strategy.China is a leather industry big country, traditional leather industry causes a large amount of losses of Animal resources, the solid waste of cutting and cutting out generation after the tanning accounts for 30%, annual more than 140 ten thousand tons of the such leather castoffs that produce of China, if these solid waste reasonably can not be handled, the meeting serious environment pollution also can cause a large amount of losses of collagenous fibres on the other hand on the one hand.Therefore, the recycling of leather castoff has become that domestic and international process hides and environmentalist pay close attention to and one of the important topic endeavouring to study, and therefrom extracting the collagen long fiber is exactly one of valid approach.The collagen long fiber is natural fabric, has characteristics such as pulling force is strong, hygroscopicity strong, soft, free from extraneous odour, and antistatic, anti-anti-flammability is strong.
Be that the various corium dress ornament that processes of raw material, case and bag, footwear, leather wallet, belt etc. product always is subjected to human favor with Animal Skin such as pigskin, ox-hide, horse skin, sheepskins, but, under in the process of aforementioned corium leather products, cutting can't recycling the processing of leftover pieces adopt following two kinds of means usually: the one, with its concentrated landfill; The 2nd, with its burning.Landfill can bring pollution to soil, because it is remaining next that this leftover pieces cut or cut out from the finished product skin, the finished product skin is to obtain from the some roads PROCESS FOR TREATMENT such as immersion, liming, pickling, behaviour's system, multiple draft etc., its rotten cycle is extremely very long, also can bring harm to the soil soil property even rot, in addition, also can undermine the water system environment, because when water oozes and landfill when the soil of discarded leather is arranged, bring harmfulness to pollute naturally to water; The burning meeting pollutes air, and produce when burning fill the air smog and stink also can directly undermine health, also have belong to climing combustion owing to burn, the time of burnouting is longer, the time regular meeting initiation fire.Therefore, for the production firm of present corium processing leather goods, not only can not fully accomplish to make the best use of everything, and the waste treatment of trembling by discarded corner be often perplexed.
Strict day by day along with environmental requirement healed and come more restrictedly handling restraining force aspect the discarded leftover pieces leather and fur products production firm, and environmental administration is to its expenses of environmental protection of collecting increase day by day.But this does not only effect a permanent cure for taking stopgap measures, because so far for extremely, no matter be domestic, or external, still continue traditional burning, landfill disposal basically.Although people know that a large amount of compositions in the Animal Skin of pigskin, ox-hide and so on are fiber, do not add utilize and with its landfill, to burn be that part extremely makes us unfortunate thing.Because in case can carry fiber, just carrying fiber can be applied to textiles after treatment, thereby both can solve environmental protection problem, can be made the best use of everything again.So if isolated plant a kind of cheapness and simple in structure can extract fiber from these type of leftover pieces, then can yet be regarded as is a kind of good act.Though fiber lapping equipment miscellaneous is arranged at present, mainly be for cotton fiber, flax fibre, bamboo fibre or wool fibre, the characteristics of these fibers are more straight, and longer.And collagenous fibres generally are curling shape, and shorter.Therefore, existing fiber lapping machine can not be applicable to be handled the lapping of collagenous fibres, and the lapping that especially is not suitable for collagenous fibres below 1 centimeter is handled, and efficient is lower.Therefore, be necessary to design a kind of process equipment that is exclusively used in short collagenous fibres lapping.
Summary of the invention
The objective of the invention is to overcome the defective that exists in the prior art, a kind of lapping efficient height simple in structure is provided, be exclusively used in the lapping machine of short collagenous fibres.
For achieving the above object, technical scheme of the present invention is a kind of lapping machine for short collagenous fibres of design, described lapping machine comprises cylinder, be provided with three working rolls in the middle and upper part of described cylinder one side, opposite side and bottom at described cylinder are provided with backplate, it is characterized in that, bottom at described cylinder is provided with into cage, described one-tenth cage comprises inner core and the urceolus that is inside and outside nested structure, wherein said inner core is fixed on the frame, described inner core is provided with open region on the top of barrel, is provided with sealing plate at the two ends of described inner core, is provided with the vacuum exhaust pipe that is connected with vavuum pump at described sealing plate, the barrel of described urceolus is cage-shaped structure, outer wall at described mouse cage is surrounded with gauze, is provided with the wheel of passing on Gong at an end of described mouse cage, is provided with guide plate between the open region of described one-tenth cage and cylinder.
For the ease of urceolus is supported on the inner core, and improve the transmission efficiency of urceolus, optimized technical scheme is, is provided with bearing between the end of described outer tube inner wall and inner tank theca.
Be fixed on the barrel of urceolus for the ease of the net with collagenous fibres lapping machine, make net form circulation, after the negative pressuren zone of inner core opening becomes net, transfer on the conduction band again collagenous fibres, further optimized technical scheme is, described cage-shaped structure comprises two annular rings, with the connecting rod that is connected two annular rings, described outer tube inner wall is the interior ring of annular ring.
For the ease of driving the rotation of urceolus, further optimized technical scheme also has, and the described wheel of passing on Gong is for being arranged on gear or sprocket wheel or the belt pulley on the outer drum outer wall, and described gear or sprocket wheel or belt pulley and driving mechanism are in transmission connection.
For the ease of being transported on the wire side of urceolus through the short collagenous fibres after cylinder and thin fine processing of working roll, reduce raw-material waste simultaneously, further optimized technical scheme also has, described guide plate comprises vertical guide plate and the inclined guide plate that is fan-shaped setting, the described vertical guide plate that is fan-shaped setting is positioned at the lower end that cylinder matches with working roll with the upper end of inclined guide plate, and the lower end of the described vertical guide plate that is fan-shaped setting and inclined guide plate is positioned at the open region of described inner core.
For the ease of collagenous fibres being separated fibre and combing, further optimized technical scheme also has, and described three working rolls are parallel with cylinder, and the distribution triangular in shape of the axis of three root working rolls, two root working rolls is wherein arranged near cylinder.
To separate the short collagenous fibres that are attached on the cylinder after the fine combing and do not come off in order to make, and be sent to the guide plate position smoothly, described backplate holds cylinder from top to bottom, further preferred embodiment in addition, its angle that holds is 200
0~ 240
0
In order successfully material to be sent between working roll and the cylinder, further optimized technical scheme also has, and is provided with material transport mechanism in a side of described working roll.
Be sent in acupuncture or the water thorn equipment for the ease of spreading collagen staple fibre into the net, further optimized technical scheme also has, and is provided with the collagenous fibres net in a side of described one-tenth cage and derives band.
For the ease of the installation of cylinder, working roll, one-tenth cage etc. with cooperate, simultaneously in order to reduce the collagen staple fibre to the pollution of environment, and reduce raw-material waste, further optimized technical scheme also has, described cylinder, working roll, material transmission mechanism and become cage by frame support and be arranged in the casing, described cylinder, working roll, material transmission mechanism and the driving mechanism that becomes cage all are arranged on the outside of casing.
Advantage of the present invention and beneficial effect are: these weak point collagenous fibres lapping facility have simple in structure, and short collagenous fibres become net efficient height.Be specially adapted to fibre length less than the short collagenous fibres of 0.5cm.And this equipment can not pollute environment, and the utilization rate of raw materials height, and production process can realize full automation.
Description of drawings
Fig. 1 is the structural representation that the present invention is used for short collagenous fibres lapping machine;
Fig. 2 is the structural representation that becomes the cage part among Fig. 1.
Among the figure: 1, cylinder; 2, working roll; 3, backplate; 4, become cage; 5, inner core; 6, urceolus; 7, frame; 8, open region; 9, sealing plate; 10, vacuum exhaust pipe; 11, vavuum pump; 12, gauze; 13, the wheel of passing on Gong; 14, guide plate; 15, bearing; 16, driving mechanism; 17, material transport mechanism; 18, derive band; 19, casing.
The specific embodiment
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is further described.Following examples only are used for technical scheme of the present invention more clearly is described, and can not limit protection scope of the present invention with this.
As Fig. 1, shown in 2, the present invention is a kind of lapping machine for short collagenous fibres, this lapping machine comprises cylinder 1, be provided with three working rolls 2 in the middle and upper part of cylinder one side, opposite side and bottom at cylinder 1 are provided with backplate 3, be provided with into cage 4 in the bottom of cylinder 1, one-tenth cage 4 comprises the inner core 5 and urceolus 6 that is inside and outside nested structure, wherein inner core 5 is fixed on the frame 7, inner core 5 is provided with open region 8 on the top of barrel, be provided with sealing plate 9 at the two ends of inner core, be provided with the vacuum exhaust pipe 10 that is connected with vavuum pump 11 at sealing plate 9, the barrel of urceolus 6 is cage-shaped structure, is surrounded with gauze 12 at the outer wall of mouse cage, end at mouse cage is provided with the wheel 13 of passing on Gong, and is provided with guide plate 14 between the open region that becomes cage 4 and cylinder 1.
In the present invention for the ease of urceolus is supported on the inner core, and improve the transmission efficiency of urceolus, embodiment preferred is, is provided with bearing 15 between the outer wall of the end of urceolus 6 inwalls and inner core 5.
Be fixed on the barrel of urceolus for the ease of the net with collagenous fibres lapping machine in the present invention, make net form circulation, after the negative pressuren zone of inner core opening becomes net, transfer on the conduction band again collagenous fibres, further preferred embodiment is, cage-shaped structure comprises two annular rings, with the connecting rod that is connected two annular rings, wherein outer tube inner wall is the interior ring of annular ring.
For the ease of driving the rotation of urceolus, further preferred embodiment also has in the present invention, and the wheel 13 of passing on Gong is for being arranged on gear or sprocket wheel or the belt pulley on urceolus 6 outer walls, and described gear or sprocket wheel or belt pulley and driving mechanism 16 are in transmission connection.
In the present invention for the ease of being transported on the wire side of urceolus through the short collagenous fibres after cylinder and thin fine processing of working roll, reduce raw-material waste simultaneously, further preferred embodiment also has, guide plate 3 comprises vertical guide plate and the inclined guide plate that is fan-shaped setting, the vertical guide plate that is fan-shaped setting is positioned at cylinder 1 and the lower end that working roll 2 matches with the upper end of inclined guide plate, and the lower end that is the vertical guide plate of fan-shaped setting and inclined guide plate is positioned at the open region 8 of inner core 5.
For the ease of collagenous fibres being separated fibre and combing, embodiment preferred also has in the present invention, and three working rolls 2 are parallel with cylinder 1, and the distribution triangular in shape of the axis of three root working rolls 2, two root working rolls 2 is wherein arranged near cylinder 1.
To separate the short collagenous fibres that are attached on the cylinder after the fine combing and do not come off in order to make in the present invention, and be sent to the guide plate position smoothly, further preferred embodiment in addition, backplate 3 holds cylinder 1 from top to bottom, its angle that holds is 200
0~ 240
0
In order successfully material to be sent between working roll and the cylinder, further preferred embodiment also has in the present invention, is provided with material transport mechanism 17 in a side of working roll 2.
Be sent in acupuncture or the water thorn equipment for the ease of spreading collagen staple fibre into the net in the present invention, further preferred embodiment also has, and the derivation that is provided with the collagenous fibres net in a side that becomes cage 4 is with 18.
In the present invention for the ease of the installation of cylinder, working roll, one-tenth cage etc. with cooperate, simultaneously in order to reduce the collagen staple fibre to the pollution of environment, and reduce raw-material waste, further preferred embodiment also has, cylinder 1, working roll 2, material transmission mechanism 17 and become cage 4 to support and be arranged in the casing 19 by frame 7, and cylinder 1, working roll 2, material transmission mechanism 17 and the driving mechanism that becomes cage 4 all are arranged on the outside of casing 19.
The operation principle that should be used for short collagenous fibres lapping machine is:
Raw material is sent into by material transmission mechanism 17, through solution fibre and the combing of working roll 2 with cylinder 1, short collagenous fibres are becoming cage absorption to fall into into cage, long collagenous fibres continue to separate fibre by working roll 2 and cylinder 1, because working roll 2 is by three, working roll 2 and the gap between the cylinder in the lower end are less, staple fibre at first falls into into cage by between the little working roll in gap and the cylinder, and relatively large material or long collagenous fibres can not be by the working roll 2 of lower end and the gaps between the cylinder, and it is bigger in second working roll 2 and the gap between the cylinder of upper end, relatively large material or long collagenous fibres are separated fine fragmentation in the crack during this time again, or by the first following working roll, the second middle working roll and above the 3rd working roll raw material is further separated fine broken, get final product first working roll after the fiber after separating fine fragmentation again becomes staple fibre and fall into into cage then with gap between the cylinder.Cheng Long is double-barrel structure, inner core 5 maintains static, being provided with the opening two ends on the top of inner core is closed, an end therein is connected with vacuum exhaust pipe 10, the other end of vacuum exhaust pipe 10 is connected with vavuum pump 11, outer wall at inner core 5 is with urceolus 6, the barrel of urceolus is cage-shaped structure, this cage-shaped structure is to be connected with connecting rod between the connecting ring at two ends, periphery at connecting rod is surrounded with gauze, between the outer wall of connecting ring and inner core bearing is housed, and at one end the outer shroud of connecting ring is provided with gear ring, travelling gear engagement in this gear ring and the transmission mechanism is used for driving the rolling of urceolus.Collagenous fibres by between working roll and the cylinder on the gauze that at first falls under the guiding of guide plate with the corresponding urceolus of the open region of inner core, rolling along with urceolus, after gauze formation fiber web collagenous fibres turn over the open region of inner core, just can break away from gauze with fiber web transfer to derive with on carry out follow-up acupuncture or water thorn, the collagenous fibres net is made the operation of collagenous fibres base cloth.Each running gear is installed in the casing in this equipment, with the waste of avoiding raw material and to the pollution of environment.Wherein the effect of backplate be for, be brought into coming off in process cylinder and second working roll between than long fiber with being attached on the cylinder, between second working roll and the 3rd working roll, also be provided with the backplate of inclination.Be provided with for the filametntary blade of tearing on the surface of working roll.
The above only is preferred embodiment of the present invention; should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the technology of the present invention principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (10)
1. lapping machine that is used for short collagenous fibres, described lapping machine comprises cylinder, be provided with three working rolls in the middle and upper part of described cylinder one side, opposite side and bottom at described cylinder are provided with backplate, it is characterized in that, bottom at described cylinder is provided with into cage, described one-tenth cage comprises inner core and the urceolus that is inside and outside nested structure, wherein said inner core is fixed on the frame, described inner core is provided with open region on the top of barrel, two ends at described inner core are provided with sealing plate, be provided with the vacuum exhaust pipe that is connected with vavuum pump at described sealing plate, the barrel of described urceolus is cage-shaped structure, is surrounded with gauze at the outer wall of described mouse cage, end at described mouse cage is provided with the wheel of passing on Gong, and is provided with guide plate between the open region of described one-tenth cage and cylinder.
2. lapping machine as claimed in claim 1 is characterized in that, is provided with bearing between the end of described outer tube inner wall and inner tank theca.
3. lapping machine as claimed in claim 2 is characterized in that, described cage-shaped structure comprises two annular rings, and with the connecting rod that is connected two annular rings, described outer tube inner wall is the interior ring of annular ring.
4. lapping machine as claimed in claim 3 is characterized in that, the described wheel of passing on Gong is for being arranged on gear or sprocket wheel or the belt pulley on the outer drum outer wall, and described gear or sprocket wheel or belt pulley and driving mechanism are in transmission connection.
5. lapping machine as claimed in claim 4, it is characterized in that, described guide plate comprises vertical guide plate and the inclined guide plate that is fan-shaped setting, the described vertical guide plate that is fan-shaped setting is positioned at the lower end that cylinder matches with working roll with the upper end of inclined guide plate, and the lower end of the described vertical guide plate that is fan-shaped setting and inclined guide plate is positioned at the open region of described inner core.
6. lapping machine as claimed in claim 1 is characterized in that, described three working rolls are parallel with cylinder, and the distribution triangular in shape of the axis of three root working rolls, two root working rolls is wherein arranged near cylinder.
7. lapping machine as claimed in claim 6 is characterized in that, described backplate holds cylinder from top to bottom, and its angle that holds is 200
0~ 240
0
8. lapping machine as claimed in claim 7 is characterized in that, is provided with material transport mechanism in a side of described working roll.
9. lapping machine as claimed in claim 8 is characterized in that, is provided with the collagenous fibres net in a side of described one-tenth cage and derives band.
10. as any described lapping machine in the claim 1 to 9, it is characterized in that, described cylinder, working roll, material transmission mechanism and become cage by frame support and be arranged in the casing, described cylinder, working roll, material transmission mechanism and the driving mechanism that becomes cage all are arranged on the outside of casing.
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CN201310148720.8A CN103255509B (en) | 2013-04-25 | 2013-04-25 | A kind of lapping machine for short collagenous fibres |
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CN201310148720.8A CN103255509B (en) | 2013-04-25 | 2013-04-25 | A kind of lapping machine for short collagenous fibres |
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CN103255509A true CN103255509A (en) | 2013-08-21 |
CN103255509B CN103255509B (en) | 2015-10-21 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11001679B2 (en) | 2016-02-15 | 2021-05-11 | Modern Meadow, Inc. | Biofabricated material containing collagen fibrils |
US11214844B2 (en) | 2017-11-13 | 2022-01-04 | Modern Meadow, Inc. | Biofabricated leather articles having zonal properties |
US11352497B2 (en) | 2019-01-17 | 2022-06-07 | Modern Meadow, Inc. | Layered collagen materials and methods of making the same |
US11913166B2 (en) | 2015-09-21 | 2024-02-27 | Modern Meadow, Inc. | Fiber reinforced tissue composites |
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Publication number | Priority date | Publication date | Assignee | Title |
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US11913166B2 (en) | 2015-09-21 | 2024-02-27 | Modern Meadow, Inc. | Fiber reinforced tissue composites |
US11001679B2 (en) | 2016-02-15 | 2021-05-11 | Modern Meadow, Inc. | Biofabricated material containing collagen fibrils |
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US11525042B2 (en) | 2016-02-15 | 2022-12-13 | Modern Meadow, Inc. | Composite biofabricated material |
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US11542374B2 (en) | 2016-02-15 | 2023-01-03 | Modern Meadow, Inc. | Composite biofabricated material |
US11214844B2 (en) | 2017-11-13 | 2022-01-04 | Modern Meadow, Inc. | Biofabricated leather articles having zonal properties |
US11352497B2 (en) | 2019-01-17 | 2022-06-07 | Modern Meadow, Inc. | Layered collagen materials and methods of making the same |
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