CN203294341U - Bander kink detection control device and bander with bander kink detection control device - Google Patents
Bander kink detection control device and bander with bander kink detection control device Download PDFInfo
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- CN203294341U CN203294341U CN2013202849856U CN201320284985U CN203294341U CN 203294341 U CN203294341 U CN 203294341U CN 2013202849856 U CN2013202849856 U CN 2013202849856U CN 201320284985 U CN201320284985 U CN 201320284985U CN 203294341 U CN203294341 U CN 203294341U
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- bander
- kink
- gear
- detection
- driving gear
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Abstract
The utility model relates to a bander kink detection control device. A bander comprises a kink head. The kink head comprises a driving gear and a driving gear shaft. The bander kink detection control device is provided with a detection gear and a rotating encoder. The detection gear is meshed with the driving gear. A rotating shaft of the rotating encoder and the detection gear coaxially rotate. The utility model further relates to the bander with the bander kink detection control device. According to the bander kink detection control device and the bander with the bander kink detection control device, the rotating angle of the driving gear is detected through the rotating encoder so as to accurately control the angle of a kink and ensure that the kink is in place, the number of turns of the kink can be accurately detected and controlled, the influences of an oxide scale and oil stain due to the usage of a proximity switch are avoided, constant faults of the kink are eliminated, and maintenance workloads are relieved.
Description
Technical field
The utility model relates to the wire bander technical field, particularly a kind of bander kink detection control apparatus and have the bander of this device.
Background technology
On high-speed wire production line, the function of bander is to implement compress and tie up to coiling wire rod, so that its further transportation and stacking.Wire bander has quadruplet kink head usually, and described kink head is that it comprises bundling the end of a thread, twister gear and intermediate gear by the device of bundling line kink moulding, and described twister gear can rotate freely along the kink direction.During work, the twister gear rotation, the signal pin jack-up signal arm on intermediate gear, signal arm coordinates with an approach switch.When approach switch detects signal arm, just think that kink completes, after adding the kink delay time, twister gear starts to reset.But iron scale and greasy dirt easily are deposited on the approach switch sensitive surface, particularly be positioned at bottom near beginning installation direction bundling the end of a thread up, because on its approach switch sensitive surface, more easily piling up iron scale and greasy dirt, the normal detection is interfered.Therefore, must be clean near the facial position of inductive switching, carrying out timing in production process, on the one hand, waste time and energy, on the other hand, still be difficult to thoroughly stop the ceaselessly fault of twisting together.If the kink approach switch can't detect the signal that makes its dead electricity, when kink, be often-have-electricity, just can twisting together, twister gear do not stop, sometimes can cause bundling the end of a thread to twist off.After bundling the end of a thread twists off, likely can fall into the kink head inner, this situation deals with needs the cost plenty of time.
The utility model content
The technical problems to be solved in the utility model is: in order to overcome the easy oxidated iron sheet of existing wire bander and greasy dirt impact, cause the ceaselessly deficiency of fault of twisting together, the utility model provides a kind of bander kink detection control apparatus and has the bander of this device.
The technical scheme that its technical matters that solves the utility model adopts is: a kind of bander kink detection control apparatus, described bander comprises the kink head, described kink head comprises driving gear and driving gear shaft, have detection of gear and rotary encoder, described detection of gear and driving gear engagement, the rotating shaft of described rotary encoder and described detection of gear coaxial rotation, the anglec of rotation that detects driving gear by rotary encoder is accurately controlled the angle of kink, guarantees that kink puts in place.
In order to alleviate the physical shock of rotating shock load to rotary encoder, the rotating shaft of described rotary encoder is connected with described driving gear shaft with hose clamp by flexible pipe, and described driving gear shaft coordinates transmitting torque with detection of gear by key.
As preferably, described flexible pipe is rubber tube or nylon hose.
A kind of bander with described bander kink detection control apparatus.
In order to make detection of gear and bander, fix, described bander also has be used to the upper bracket that supports described detection of gear and undersetting, and be used to supporting the driving gear bearing of driving gear, described detection of gear is limited by two end faces of the circumferential flank of tooth and up and down, described two end faces are respectively fixed by a bearing, and wherein, upper surface and upper bracket are fixed, lower surface and undersetting are fixed, and described undersetting and upper bracket and driving gear bearing are fixed.
In order to bear larger radial weight and axial load, and have good sealing property, described bearing is the dual face seals deep groove ball bearing.
For coder is fixed on bander preferably, on described upper bracket, be provided be used to supporting the support of described rotary encoder.
In order to protect detection of gear and rotary encoder, around described detection of gear and/or rotary encoder, be provided with protective cover.
The beneficial effects of the utility model are, bander of the present utility model kink detection control apparatus and have the bander of this device, the anglec of rotation that detects driving gear by rotary encoder is accurately controlled the angle of kink, guarantee that kink puts in place, can accurately detect and control the kink number of turns, avoid using approach switch to be subject to the impact of iron scale and greasy dirt, eliminate kink and do not stop fault, alleviate maintenance workload.
The accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is further illustrated.
Fig. 1 is the location arrangements schematic diagram of detection of gear in the optimum embodiment of bander with kink detection control apparatus of the present utility model.
Fig. 2 is the A-A cutaway view of Fig. 1.
Fig. 3 is the B-B cutaway view of Fig. 2.
In figure 1, HM Hydraulic Motor, 2, driving gear, 3, undersetting, 4, detection of gear, 5, driving gear shaft, 6, key, 7, bearing, the 8, the 3rd bolt, 9, upper bracket, 10, protective cover, 11, flexible pipe, 12, hose clamp, 13, the first bolt, 14, support, 15, rotary encoder, 15-1, rotating shaft, the 16, second bolt, 17, the driving gear bearing.
The specific embodiment
By reference to the accompanying drawings the utility model is described in further detail now.These accompanying drawings are the schematic diagram of simplification, basic structure of the present utility model only is described in a schematic way, so it only show the formation relevant with the utility model.
Bander comprises the kink head, the kink head comprises driving gear 2 and driving gear shaft 5, as Figure 1-3, a kind of bander kink detection control apparatus, have detection of gear 4 and rotary encoder 15, detection of gear 4 and driving gear 2 engagements, the rotating shaft 15-1 of rotary encoder 15 and detection of gear 4 coaxial rotation.
The rotating shaft 15-1 of rotary encoder 15 is connected with driving gear shaft 5 by two hose clamps 12 of flexible pipe 11 and up and down, and driving gear shaft 5 coordinates transmitting torque with detection of gear 4 by key 6.Described flexible pipe 11 is rubber tube or nylon hose.
As Figure 1-3, a kind of bander, have described bander kink detection control apparatus.It also has be used to the upper bracket 9 that supports detection of gear 4 and undersetting 3, and be used to supporting the driving gear bearing 17 of driving gear 2, detection of gear 4 is limited by two end faces of the circumferential flank of tooth and up and down, described two end faces are respectively fixing by a bearing 7, wherein, upper surface and upper bracket 9 are fixing, and lower surface and undersetting 3 are fixing, undersetting 3 and upper bracket 9 are fixing with driving gear bearing 17, and are connected.
On upper bracket 9, be provided with the support 14 be used to supporting rotary encoder 15.Rotary encoder 15 is fixed on support 14 by the first bolt 13, and support 14 is fixed on bearing 9 by the second bolt 16.
Around detection of gear 4 and rotary encoder 15, be provided with protective cover 10, protective cover 10 is fixed on undersetting 3 and upper bracket 9 by the 3rd bolt 8.
Take above-mentioned foundation desirable embodiment of the present utility model as enlightenment, by above-mentioned description, the relevant staff can, in the scope that does not depart from this utility model technological thought, carry out various change and modification fully.The technical scope of this utility model is not limited to the content on specification sheets, must determine its technical scope according to the claim scope.
Claims (8)
1. bander kink detection control apparatus, described bander comprises the kink head, described kink head comprises driving gear (2) and driving gear shaft (5), it is characterized in that: have detection of gear (4) and rotary encoder (15), described detection of gear (4) and driving gear (2) engagement, the rotating shaft (15-1) of described rotary encoder (15) and described detection of gear (4) coaxial rotation.
2. bander as claimed in claim 1 kink detection control apparatus, it is characterized in that: the rotating shaft (15-1) of described rotary encoder (15) is connected with described driving gear shaft (5) with hose clamp (12) by flexible pipe (11), and described driving gear shaft (5) coordinates transmitting torque with detection of gear (4) by key (6).
3. bander as claimed in claim 2 kink detection control apparatus, it is characterized in that: described flexible pipe (11) is rubber tube or nylon hose.
4. bander with as described as any one in claim 1-3 bander kink detection control apparatus.
5. bander as claimed in claim 4, it is characterized in that: also have upper bracket (9) and undersetting (3) be used to supporting described detection of gear (4), and be used to supporting the driving gear bearing (17) of driving gear (2), described detection of gear (4) is limited by two end faces of the circumferential flank of tooth and up and down, described two end faces are respectively fixing by a bearing (7), wherein, upper surface and upper bracket (9) are fixing, lower surface and undersetting (3) are fixing, and described undersetting (3) and upper bracket (9) are fixing with driving gear bearing (17).
6. bander as claimed in claim 5, it is characterized in that: described bearing (7) is the dual face seals deep groove ball bearing.
7. bander as claimed in claim 5, is characterized in that: on described upper bracket (9), be provided with the support (14) be used to supporting described rotary encoder (15).
8. bander as claimed in claim 4, it is characterized in that: described detection of gear (4) and/or rotary encoder (15) are provided with protective cover (10) on every side.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2013202849856U CN203294341U (en) | 2013-05-22 | 2013-05-22 | Bander kink detection control device and bander with bander kink detection control device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN2013202849856U CN203294341U (en) | 2013-05-22 | 2013-05-22 | Bander kink detection control device and bander with bander kink detection control device |
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CN203294341U true CN203294341U (en) | 2013-11-20 |
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CN2013202849856U Expired - Lifetime CN203294341U (en) | 2013-05-22 | 2013-05-22 | Bander kink detection control device and bander with bander kink detection control device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106438942A (en) * | 2016-11-01 | 2017-02-22 | 中冶焦耐(大连)工程技术有限公司 | Protective cover for gear disc of external drive rotary distributor |
-
2013
- 2013-05-22 CN CN2013202849856U patent/CN203294341U/en not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106438942A (en) * | 2016-11-01 | 2017-02-22 | 中冶焦耐(大连)工程技术有限公司 | Protective cover for gear disc of external drive rotary distributor |
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Legal Events
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CX01 | Expiry of patent term |
Granted publication date: 20131120 |
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CX01 | Expiry of patent term |