CN203273377U - LED lamp tube manufactured automatically - Google Patents

LED lamp tube manufactured automatically Download PDF

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Publication number
CN203273377U
CN203273377U CN 201320225446 CN201320225446U CN203273377U CN 203273377 U CN203273377 U CN 203273377U CN 201320225446 CN201320225446 CN 201320225446 CN 201320225446 U CN201320225446 U CN 201320225446U CN 203273377 U CN203273377 U CN 203273377U
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CN
China
Prior art keywords
fluorescent tube
output connector
automated production
led fluorescent
electricity output
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN 201320225446
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Chinese (zh)
Inventor
罗嗣辉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
OUTRACE (JIANGSU) TECHNOLOGY Co Ltd
Original Assignee
OUTRACE (JIANGSU) TECHNOLOGY Co Ltd
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Filing date
Publication date
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Priority to CN 201320225446 priority Critical patent/CN203273377U/en
Application granted granted Critical
Publication of CN203273377U publication Critical patent/CN203273377U/en
Anticipated expiration legal-status Critical
Withdrawn - After Issue legal-status Critical Current

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Abstract

The utility model provides an LED lamp tube manufactured automatically. The LED lamp tube comprises a lamp tube body, lamp bases arranged at the two ends of the lamp tube body, a light-emitting lamp bead circuit board and a power supply circuit board, wherein the light-emitting lamp bead circuit board and the power supply circuit board are arranged in the lamp tube body. A substrate is provided with an upper slot and a lower slot, wherein the upper slot and the lower slot are axially arranged in an upper layer and a lower layer respectively. The light-emitting lamp bead circuit board and the power supply circuit board are inserted in the upper slot and the lower slot respectively in a stacked mode. One end of the power supply circuit board is provided with an electricity input connector, and the other end of the power supply circuit board is provided with an electricity output connector. The inner ends of the lamp bases are provided with electrode connectors which are connected with the electricity output connector in an inserting mode, and the surface of the light-emitting lamp bead circuit board is provided with an electric conduction screw electrically connected with the electric output connector. According to the LED lamp tube, layout of connecting lines is simplified, meanwhile the technical effect of stable electric conduction is achieved, and the LED lamp tube is suitable for LED ball lamps manufactured automatically.

Description

The LED fluorescent tube of automated production
Technical field
The utility model relates to a kind of LED fluorescent tube, more particularly, relates to a kind of LED fluorescent tube of automated production.
Background technology
Progress along with electronic technology, utilize the LED lighting more and more general, LED utilizes the luminescent properties after semiconductor is switched on luminous, because LED is the environmental protection light source that a kind of life-span is long, power is low, radiationless, therefore be widely used in the fields such as backlight, display screen, traffic lights, city lighting.In future, more will replace incandescent lamp, CFL lighting application, become the lighting source of a new generation, be widely used in indoor and outdoor general lighting and special lighting.
Traditional LED fluorescent tube is usually by the lamp holder that comprises fluorescent tube body, fluorescent tube body two ends be arranged on electroluminescent lamp pearl wiring board and power circuit plate in the fluorescent tube body, wherein the connection between the wiring board of electroluminescent lamp pearl and power supply wiring board and lamp holder realize to be electrically connected to by the connecting lead wire structure that is connected, the lamp body that is assembled into of each part mentioned above structure is all to rely on manual operations to carry out, and is subjected to the manual operations restriction to have the shortcoming that production efficiency is low, production intensity large and affect product quality.Have on this basis the product that the mechanization assembling is carried out in certain part part, can only realize the part-structure assembling but this product structure is complicated, but due to the restriction that is subjected to its lamp body assembling each several part labyrinth, this assembly mechanical is also complicated especially, also there are processed complex, assembling complexity and the high restriction of production cost, particularly wherein can not guarantee product quality problem.Therefore, how to address the above problem, become problem demanding prompt solution.
The utility model content
The utility model aims to provide a kind of for solving automated production, simplify connecting line and lay the technique effect of realizing simultaneously stable conduction, be applicable to the LED fluorescent tube of automated production, having automation processes simply, assembles simple, production efficiency is high, product structure is simple, stable connection, good heat dissipation effect, the technique effect of the low and environmental protection and energy saving of cost.
state problem for solving above-mentioned skill, the LED fluorescent tube of a kind of automated production of the present utility model, comprise the fluorescent tube body, the lamp holder at fluorescent tube body two ends and the electroluminescent lamp pearl wiring board and the power circuit plate that are arranged in the fluorescent tube body, its described pedestal is provided with the two-layer slot up and down that is axial setting in up and down, electroluminescent lamp pearl wiring board and power circuit plate are inserted in respectively and wherein are stacked setting, power circuit plate one end is provided with electric input pad, the other end is provided with electricity output connector, lamp holder the inner is provided with electrode connecting parts and the socket connection of electricity output connector, electroluminescent lamp pearl wiring board plate face is provided with contact screw and is electrically connected to electricity output connector.
The LED fluorescent tube of above-mentioned automated production, the pedestal that comprising is interlocked is integrated and diffuser.Diffuser and pedestal plug vertically and connect as one, and realize satisfying the technique effect of automatically producing.
The LED fluorescent tube of above-mentioned automated production, wherein, electric input pad, electricity output connector are SMD connector.SMD connector is sticked on wiring board plate face, realizes simplifying connecting line and lays the technique effect of realizing simultaneously stable conduction.
The LED fluorescent tube of above-mentioned automated production, electric input pad are the plug that extends axially out edges of boards, and electrode connecting parts is electrical socket and plug socket connection.The free end of axially extended electric input pad is plug, and directly socket connection with it when lamp holder is installed realizes simplifying connecting line and lays the technique effect of realizing simultaneously stable conduction and satisfying automated production.
The LED fluorescent tube of above-mentioned automated production, electric input pad is provided with the electrical socket that extends axially out edges of boards, and electrical socket is made of cylindric the semi-ring of two symmetries, and the outer end is provided with horn mouth; Electrode connecting parts is and the plug of electrical socket socket connection, is axially extended cylinder.The free end of axially extended electric input pad is electrical socket directly socket connection with it when lamp holder is installed, and realizes simplifying connecting line and lays the technique effect of realizing simultaneously stable conduction and satisfying automated production.
The LED fluorescent tube of above-mentioned automated production offers the locating hole that is connected with contact screw on SMD connector electricity output connector, and the paster body turns down the output connecting pin connecting power line road plate of connecting power line road plate.Realize by locating hole the technique effect that contact screw directly is electrically connected to.
The LED fluorescent tube of above-mentioned automated production, the paster body of electric input pad be provided with turnover connecting power line road plate the input connecting pin, prolong the extension block that body and the extension block outer end is axially extended plug.Free end by axially extended electric input pad is plug directly socket connection with it when lamp holder is installed, and realizes simplifying connecting line and lays the technique effect of realizing simultaneously stable conduction and satisfying automated production.
The LED fluorescent tube of above-mentioned automated production, electricity output connector is arranged on the plate face of the power circuit plate other end, and the power circuit plate is provided with the through hole that interts for contact screw.
The LED fluorescent tube of above-mentioned automated production, it is arc that extension block is arc.Make to connect the end and have outside elasticity to adapt to processing and joint gap, provide all the time to compress elastic force and guarantee to be electrically connected to effect after grafting.
The LED fluorescent tube of above-mentioned automated production, electricity output connector by elastic hard line body be bent into U-shaped, two parallel edges form the input connecting pin that gulde edges, two ends are provided with bending connecting power line road plate.Two parallel edges are and extend axially, and spacing and contact screw diameter adapt.Satisfy processing and joint gap, the assurance contact screw can be realized the technique effect of electrical connection in the locating hole scope of long trough.
The LED fluorescent tube of above-mentioned automated production, locating hole is the long trough setting vertically, and its width and contact screw adapt.Satisfy processing and joint gap, the assurance contact screw can be realized the technique effect of electrical connection in the locating hole scope of long trough.
Adopt the utility model of technique scheme, by the two-layer slot up and down that is axial setting is set in the fluorescent tube body, realize electroluminescent lamp pearl wiring board and power circuit plate are inserted in respectively and wherein be the stacked state that arranges, wherein power circuit plate one end is provided with electric input pad, and a wherein lamp holder corresponding with electric input pad is provided with electrode connecting parts and the socket connection of electricity output connector.The plate face of power circuit plate opposite side is provided with electricity output connector, corresponding electroluminescent lamp pearl wiring board plate face electricity is exported connector with it, be inserted in respectively at electroluminescent lamp pearl wiring board and power circuit plate and wherein be stacked when state is set, establish and be electrically connected to electricity output connector by contact screw and realize being electrically connected to electricity output and connect.Electrode connecting parts realizes that with the socket connection of electricity output connector the electricity input is connected when assembling upper lamp holder.The structure that said structure has been simplified soft connecting line realizes directly being electrically connected to satisfy the specification requirement of automatic assembling.The utility model is simplified connecting line and is laid the technique effect of realizing simultaneously stable conduction, change the electric connection structure of conventional wire, the conductive structure that forms fixed connector is realized being electrically connected to, and simplifies the connecting line laying and realizes simultaneously connecting simple, the stable technique effect that conducts electricity.
The utility model is adopted automatic mechanism and carried out following operation assembling: one, manipulator dress electroluminescent lamp pearl wiring board assembling procedure: by pedestal is horizontal location, manipulator positioning luminous lamp pearl wiring board is the level of state and inserts corresponding upper slot from pedestal one end level.Two, manipulator dress power circuit plate assembling procedure: manipulator Positioning Power wiring board faces down to be the level of state and inserts corresponding lower slot from pedestal one end level.After the power circuit plate was inserted into the position, its back side was upwards relative with electroluminescent lamp pearl wiring board bottom surface, and locating hole and the contact screw connecting hole on electroluminescent lamp pearl wiring board of the electricity output connector of its plate face are vertically opposite.Three, lock screw operation: the contact screw of two electrodes faces down respectively fastening with the locating hole of electricity output connector from the plate of electroluminescent lamp pearl wiring board, in the time of contact screw locking, contact is positioned at and realizes in locating hole being electrically connected to; Four, dress diffuser operation: diffuser inserts from pedestal one end level, and the corresponding fastening of the catching groove of dual-side is integrated.Five, manipulator dress lamp holder operation: fill by manipulator the lamp holder that the inside portion is provided with electrode connecting parts at an end corresponding with electric input pad, make lamp holder coaxial with the fluorescent tube body during installation, after the electrode connecting parts of its two electrode is relative with corresponding electric input pad, level buckles into.The other end buckles into the coaxial rear level of lamp holder and fluorescent tube body when installing.Two lamp holders fix by screw radially again or radially mechanical pressure point is fixedly connected with, and complete whole assembling product.Above operation realizes the technique effect of automatic assembling.Adapt to the LED fluorescent tube with automated production, the utility model has compared with prior art that automation processing is simple, assembling is simple, and production efficiency is high, and product structure is simple, stable connection, good heat dissipation effect, cost hangs down the technique effect with environmental protection and energy saving, has good promotional value.
Description of drawings
Below in conjunction with the specific embodiment in accompanying drawing, the utility model is described in further detail, in order to clearlyer understand intuitively its invention essence, but does not consist of any restriction of the present utility model.
Fig. 1 is three-dimensional disassembly and assembly structure schematic diagram of the present utility model;
Fig. 2 is front of the present utility model disassembly and assembly structure schematic diagram;
Fig. 3 is the structural representation of specific embodiment one in power circuit plate of the present utility model;
Fig. 4 is the structural representation of specific embodiment two in power circuit plate of the present utility model;
Fig. 5 is the local structure for amplifying schematic diagram of A section of Fig. 3;
Fig. 6 is the local structure for amplifying schematic diagram of B section of Fig. 3;
Fig. 7 is the local structure for amplifying schematic diagram of C section of Fig. 4;
Fig. 8 is the medial surface perspective view of the utility model lamp holder;
Fig. 9 is the plan structure schematic diagram of the utility model lamp holder;
Figure 10 is the perspective view of the utility model lamp holder lateral surface;
Figure 11 is the structural representation of the specific embodiment three of the utility model power circuit plate;
Figure 12 is the structural representation of the specific embodiment four of the utility model power circuit plate;
Figure 13 is the local structure for amplifying schematic diagram of D section of Figure 11;
Figure 14 is the structural representation of the utility model electroluminescent lamp pearl wiring board assembling procedure;
Figure 15 is the structural representation that the assembling of the utility model electroluminescent lamp pearl wiring board is completed;
Figure 16 is the cross section structure schematic diagram that the utility model power circuit plate and contact screw assembling are completed;
Figure 17 is the cross section structure schematic diagram that the assembling of the utility model diffuser is completed;
Figure 18 is that the specific embodiment three, four of power circuit plate in the utility model is at installation rear left TV structure schematic diagram;
Figure 19 is the left TV structure schematic diagram of specific embodiment three, four after the diffuser assembling is completed of power circuit plate in the utility model;
Figure 20 is that the specific embodiment three, four of power circuit plate in the utility model assembles at lamp holder the vertical section structure schematic diagram of completing;
Figure 21 is the structural representation one of specific embodiment one, two when lamp holder is assembled of power circuit plate in the utility model;
Figure 22 is the structural representation two of specific embodiment one, two when lamp holder is assembled of power circuit plate in the utility model;
Figure 23 is the structural representation of specific embodiment one, two after completing the lamp holder assembling of power circuit plate in the utility model.
The specific embodiment
as Fig. 1~shown in Figure 23: a kind of LED fluorescent tube of automated production, comprise fluorescent tube body 1, the lamp holder 2 at fluorescent tube body 1 two ends and the electroluminescent lamp pearl wiring board 3 and the power circuit plate 4 that are arranged in fluorescent tube body 1, wherein: be provided with the two-layer slot up and down 11 that is axial setting in up and down in fluorescent tube body 1, 12, electroluminescent lamp pearl wiring board 3 and power circuit plate 6 are inserted in respectively and wherein are stacked setting, power circuit plate 4 a wherein end is provided with electric input pad 41, the plate face is provided with electricity output connector 42, lamp holder 2 the inners are provided with electrode connecting parts 21 and 41 socket connections of electricity output connector, electroluminescent lamp pearl wiring board 3 plate faces are provided with contact screw 5 and are electrically connected to electricity output connector 42.
Fluorescent tube body 1 comprises pedestal a and the diffuser b that is interlocked and is integrated.Pedestal a is the aluminium alloy body, and diffuser b is plastics.
Electricity input pad 41, electricity output connector 42 are SMD connector.
As shown in Fig. 1~5, electric input pad 41 is for extending axially out the plug of edges of boards, and electrode connecting parts 21 is electrical socket and plug socket connection.
Electricity input pad 41 is provided with the electrical socket 41a ' that extends axially out edges of boards, and electrical socket is made of cylindric the semi-ring of two symmetries, and the outer end is provided with horn mouth 41b '; Electrode connecting parts 21 is and the plug of electrical socket socket connection, is axially extended cylinder.
Electricity output connector 42 is arranged on the plate face of power circuit plate 4 other ends, and power circuit plate 4 is provided with the through hole 43 that interts for contact screw 5.
Offer the locating hole 42a that is connected with contact screw 5 on electricity output connector 42.
The paster body of electricity input pad 41 be provided with turnover connecting pin 41a, prolong the extension block 41b that body and extension block 41b outer end is axially extended plug 41c; It is arc that extension block 41b is arc.
Electricity output connector 42 by elastic hard line body be bent into U-shaped, two parallel edges form the input connecting pin 42a ' that gulde edges, two ends are provided with bending connecting power line road plate 4.
Locating hole 42a is the long trough setting vertically, and its width and contact screw 5 adapt.
The utility model is when concrete assembling, adopt automatic mechanism and carry out following operation assembling: one, manipulator dress electroluminescent lamp pearl wiring board 3 (LED aluminium sheet) assembling procedure: by pedestal a is horizontal location, manipulator positioning luminous lamp pearl wiring board 3 is the level of state and inserts corresponding upper slot 11 from pedestal a one end level.Two, manipulator dress power circuit plate 4 assembling procedures: manipulator Positioning Power wiring board 4 faces down to be the level of state and inserts corresponding lower slot 12 from pedestal a one end level.After power circuit plate 4 was inserted into the position, its back side was upwards relative with electroluminescent lamp pearl wiring board 3 bottom surfaces, and the locating hole 42a of the electricity output connector 42 of its plate face and the connecting hole of the contact screw 5 on electroluminescent lamp pearl wiring board 3 are vertically opposite.Three, lock screw operation: the contact screw 5 of two electrodes faces down respectively fastening with the locating hole 42a of electricity output connector 42 (positive pole of output and negative pole) from the plate of electroluminescent lamp pearl wiring board 3, in the time of contact screw locking, contact is positioned at and realizes in locating hole 42a being electrically connected to; Four, dress diffuser operation: diffuser b inserts from pedestal a one end level, and the corresponding fastening of the catching groove of dual-side is integrated.Five, manipulator dress lamp holder operation: fill by manipulator the lamp holder 2 that the inside portion is provided with electrode connecting parts at an end corresponding with electric input pad, make lamp holder 2 coaxial with fluorescent tube body 1 during installation, after the electrode connecting parts 21 of its two electrode is relative with corresponding electric input pad 41, level buckles into.The other end buckles into the coaxial rear level of lamp holder 2 and fluorescent tube body 1 when installing.Two lamp holders 2 again by axial screws 6 fixing or radially screw fix or radially mechanical pressure point is fixedly connected with, complete whole assembling product.Above operation realizes the technique effect of automatic assembling.
In sum, the utility model is as specification and diagramatic content, makes actual sample and through repeatedly use test, from the effect of use test, provable the utility model can reach the purpose that it is expected, practical value is unquestionable.Above illustrated embodiment only is used for conveniently illustrating the utility model, be not that the utility model is done any pro forma restriction, have in technical field under any and usually know the knowledgeable, if in the scope that does not break away from technical characterictic that the utility model is carried, utilize technology contents that the utility model discloses to make the local equivalent embodiment that changes or modify, and do not break away from technical characterictic content of the present utility model, all still belong to the scope of the utility model technical characterictic.

Claims (10)

1. the LED fluorescent tube of an automated production, comprise fluorescent tube body (1), the lamp holder (2) at fluorescent tube body (1) two ends and be arranged on electroluminescent lamp pearl wiring board (3) and power circuit plate (4) in fluorescent tube body (1), it is characterized in that: be provided with the two-layer slot up and down (11 that is axial setting in up and down in fluorescent tube body (1), 12), electroluminescent lamp pearl wiring board (3) and power circuit plate (6) are inserted in respectively and wherein are stacked setting, power circuit plate (a 4) wherein end is provided with electric input pad (41), the plate face is provided with electricity output connector (42), lamp holder (2) the inner is provided with electrode connecting parts (21) and the socket connection of electricity output connector (41), electroluminescent lamp pearl wiring board (3) plate face is provided with contact screw (5) and is electrically connected to electricity output connector (42).
2. the LED fluorescent tube of automated production according to claim 1, it is characterized in that: fluorescent tube body (1) comprises pedestal (a) and the diffuser (b) that is interlocked and is integrated.
3. the LED fluorescent tube of automated production according to claim 1 is characterized in that: electric input pad (41), electricity output connector (42) are SMD connector.
4. the LED fluorescent tube of automated production according to claim 1 is characterized in that: electric input pad (41) is for extending axially out the plug of edges of boards, and electrode connecting parts (21) is electrical socket and plug socket connection.
5. the LED fluorescent tube of automated production according to claim 1, it is characterized in that: electric input pad (41) is provided with the electrical socket (41a ') that extends axially out edges of boards, electrical socket is made of cylindric the semi-ring of two symmetries, the outer end is provided with horn mouth (41b '); Electrode connecting parts (21) is and the plug of electrical socket socket connection, is axially extended cylinder.
6. the LED fluorescent tube of automated production according to claim 1, it is characterized in that: electricity output connector (42) is arranged on the plate face of power circuit plate (4) other end, and power circuit plate (4) is provided with the through hole (43) that interts for contact screw (5).
7. the LED fluorescent tube of according to claim 3 or 6 described automated productions, it is characterized in that: offer the locating hole (42a) that is connected with contact screw (5) on SMD connector electricity output connector (42), the paster body is provided with output connecting pin (42b) the connecting power line road plate (4) of turnover connecting power line road plate (4).
8. the LED fluorescent tube of automated production according to claim 4, it is characterized in that: the paster body of electric input pad (41) be provided with turnover connecting power line road plate (4) input connecting pin (41a), prolong the extension block (41b) that body and extension block (41b) outer end is axially extended plug (41c), it is arc that extension block (41b) is arc.
9. the LED fluorescent tube of automated production according to claim 6, it is characterized in that: electricity output connector (42) by elastic hard line body be bent into U-shaped, two parallel edges form the input connecting pin (42a ') that gulde edges, two ends are provided with bending connecting power line road plate (4).
10. the LED fluorescent tube of automated production according to claim 5, it is characterized in that: locating hole (42a) is the long trough setting vertically, and its width and contact screw (5) adapt.
CN 201320225446 2013-03-26 2013-03-26 LED lamp tube manufactured automatically Withdrawn - After Issue CN203273377U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201320225446 CN203273377U (en) 2013-03-26 2013-03-26 LED lamp tube manufactured automatically

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201320225446 CN203273377U (en) 2013-03-26 2013-03-26 LED lamp tube manufactured automatically

Publications (1)

Publication Number Publication Date
CN203273377U true CN203273377U (en) 2013-11-06

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Application Number Title Priority Date Filing Date
CN 201320225446 Withdrawn - After Issue CN203273377U (en) 2013-03-26 2013-03-26 LED lamp tube manufactured automatically

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Country Link
CN (1) CN203273377U (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103216759A (en) * 2013-03-26 2013-07-24 江西奥其斯科技有限公司 Automatically-produced light-emitting diode (LED) lamp tube
CN104089196A (en) * 2013-11-25 2014-10-08 方羣升 Automatic assembling method for LED lamp tube
CN104879659A (en) * 2015-05-11 2015-09-02 厦门通士达照明有限公司 LED support lamp
WO2016074140A1 (en) * 2014-11-10 2016-05-19 刘美婵 Automatically producible lamp tube and manufacturing method therefor

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103216759A (en) * 2013-03-26 2013-07-24 江西奥其斯科技有限公司 Automatically-produced light-emitting diode (LED) lamp tube
CN103216759B (en) * 2013-03-26 2016-02-24 奥其斯科技股份有限公司 A kind of LED lamp tube of automated production
CN104089196A (en) * 2013-11-25 2014-10-08 方羣升 Automatic assembling method for LED lamp tube
WO2016074140A1 (en) * 2014-11-10 2016-05-19 刘美婵 Automatically producible lamp tube and manufacturing method therefor
CN106062476A (en) * 2014-11-10 2016-10-26 刘美婵 Automatically producible lamp tube and manufacturing method therefor
CN106062476B (en) * 2014-11-10 2019-08-02 刘美婵 Can automated production fluorescent tube and its manufacturing method
CN104879659A (en) * 2015-05-11 2015-09-02 厦门通士达照明有限公司 LED support lamp

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GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20131106

Effective date of abandoning: 20160224

C25 Abandonment of patent right or utility model to avoid double patenting