CN103216759B - A kind of LED lamp tube of automated production - Google Patents

A kind of LED lamp tube of automated production Download PDF

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Publication number
CN103216759B
CN103216759B CN201310158420.8A CN201310158420A CN103216759B CN 103216759 B CN103216759 B CN 103216759B CN 201310158420 A CN201310158420 A CN 201310158420A CN 103216759 B CN103216759 B CN 103216759B
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electricity
power circuit
plate
circuit plate
connector
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CN103216759A (en
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罗嗣辉
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Ao Qisi Science And Technology Co Ltd
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Ao Qisi Science And Technology Co Ltd
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Abstract

The LED lamp tube of a kind of automated production of the present invention, comprise fluorescent tube body, lamp holder and the electroluminescent lamp pearl wiring board be arranged in fluorescent tube body and the power circuit plate at fluorescent tube body two ends, wherein: described pedestal is provided with the two-layer slot up and down in axially arranging up and down, electroluminescent lamp pearl wiring board and power circuit plate are inserted in wherein in stacked setting respectively, power circuit plate one end is provided with electric input pad, the other end is provided with electricity and exports connector, lamp holder the inner is provided with electrode connecting parts and exports connector socket connection with electricity, electroluminescent lamp pearl wiring board plate face is provided with contact screw electrical connection electricity and exports connector, the present invention aims to provide and simplifies the technique effect that connecting line lays the stable conduction of realization simultaneously, the LED ball lamp of adaptation automated production.

Description

A kind of LED lamp tube of automated production
Technical field
The present invention relates to a kind of LED lamp tube, more particularly, relate to a kind of LED lamp tube of automated production.
Background technology
Along with the progress of electronic technology, utilize LED illumination lamp more and more general, LED is the luminescent properties luminescence after utilizing semiconductor to be energized, because LED is the environmental protection light source that a kind of life-span is long, power is low, radiationless, be therefore widely used in the fields such as backlight, display screen, traffic lights, city lighting.In future, more will replace incandescent lamp, CFL lighting application, and become the lighting source of a new generation, be widely used in indoor and outdoor general lighting and special lighting.
Traditional LED lamp tube is usually by comprising fluorescent tube body, the lamp holder at fluorescent tube body two ends and the electroluminescent lamp pearl wiring board be arranged in fluorescent tube body and power circuit plate, wherein the wiring board of electroluminescent lamp pearl and the connection between power supply wiring board and lamp holder realize electrical connection by the connecting lead wire structure that is connected, the lamp body that is assembled into of each part mentioned above structure is all to rely on manual operations to carry out, and has by work performance constraint the shortcoming that production efficiency is low, production intensity large and affect product quality.Have the product that mechanization assembling is carried out in certain part local on this basis, but this product structure is complicated and can only assemble by achievement unit separation structure, but due to the restriction by its lamp body assembling each several part labyrinth, this assembly mechanical is also complicated especially, also there is the restriction that processed complex, assembling complexity and production cost are high, particularly wherein can not ensure product quality problem.Therefore, how to solve the problem, become the problem that letter is to be solved.
Summary of the invention
The present invention aims to provide a kind of for solving automated production, simplify connecting line and lay the technique effect simultaneously realizing stable conduction, be applicable to the LED lamp tube of automated production, there is automation process simply, assemble simply, production efficiency is high, product structure is simple, stable connection, good heat dissipation effect, the technique effect of the low and environmental protection and energy saving of cost.
Problem is stated for solving above-mentioned skill, the LED lamp tube of a kind of automated production of the present invention, comprise fluorescent tube body, lamp holder and the electroluminescent lamp pearl wiring board be arranged in fluorescent tube body and the power circuit plate at fluorescent tube body two ends, wherein: described pedestal is provided with the two-layer slot up and down in axially arranging up and down, electroluminescent lamp pearl wiring board and power circuit plate are inserted in wherein in stacked setting respectively, power circuit plate one end is provided with electric input pad, the other end is provided with electricity and exports connector, lamp holder the inner is provided with electrode connecting parts and exports connector socket connection with electricity, electroluminescent lamp pearl wiring board plate face is provided with contact screw electrical connection electricity and exports connector.
The LED lamp tube of above-mentioned automated production, the pedestal that comprising is interlocked is integrated and diffuser.Diffuser and pedestal plug vertically and connect as one, and realize meeting the technique effect automatically produced.
The LED lamp tube of above-mentioned automated production, wherein, it is SMD connector that electric input pad, electricity export connector.SMD connector is sticked on wiring board plate face, realizes simplifying connecting line and lays the technique effect simultaneously realizing stable conduction.
The LED lamp tube of above-mentioned automated production, electric input pad is the plug axially extending edges of boards, and electrode connecting parts is electrical socket and plug socket connection.The free end of axially extended electric input pad is plug, the directly socket connection with it when lamp holder is installed, and realizes simplifying connecting line and lays the technique effect realizing stable conduction simultaneously and meet automated production.
The LED lamp tube of above-mentioned automated production, electric input pad is provided with the electrical socket axially extending edges of boards, and electrical socket forms cylindrical shape by the semi-ring of two symmetries, and outer end is provided with horn mouth; Electrode connecting parts is the plug with electrical socket socket connection, in axially extended cylinder.The free end of axially extended electric input pad is electrical socket directly socket connection with it when lamp holder is installed, and realizes simplifying connecting line and lays the technique effect realizing stable conduction simultaneously and meet automated production.
The LED lamp tube of above-mentioned automated production, SMD connector electricity exports on connector and offers the locating hole be connected with contact screw, the output connecting pin connecting power line road plate of paster body turnover connecting power line road plate.The technique effect that contact screw is directly electrically connected is realized by locating hole.
The LED lamp tube of above-mentioned automated production, it is axially extended plug that the paster body of electric input pad is provided with the input connecting pin of turnover connecting power line road plate, the extension block extending body and extension block outer end.Be plug directly socket connection with it when lamp holder is installed by the free end of axially extended electric input pad, realize simplifying connecting line and lay the technique effect realizing stable conduction simultaneously and meet automated production.
The LED lamp tube of above-mentioned automated production, electricity exports connector and is arranged on the plate face of the power circuit plate other end, and power circuit plate is provided with the through hole interted for contact screw.
The LED lamp tube of above-mentioned automated production, extension block is that arc is arc.Make connecting end portion have outside elasticity to adapt to processing and joint gap, provide all the time after grafting and compress elastic force guarantee electrical connection effect.
The LED lamp tube of above-mentioned automated production, electricity export connector be by elastic hard line body be bent into U-shaped, and two parallel edges form gulde edges, and two ends are provided with the input connecting pin of bending connecting power line road plate.Two parallel edges are in axially extending, and spacing and contact screw diameter adapt.Meet processing and joint gap, ensure that contact screw can realize the technique effect be electrically connected within the scope of the locating hole of long trough.
The LED lamp tube of above-mentioned automated production, locating hole is arranged in long trough vertically, and its width and contact screw adapt.Meet processing and joint gap, ensure that contact screw can realize the technique effect be electrically connected within the scope of the locating hole of long trough.
Adopt the present invention of technique scheme, by arranging the two-layer slot up and down in axially arranging in fluorescent tube body, realize electroluminescent lamp pearl wiring board and power circuit plate to be inserted in respectively wherein to arrange state in stacked, wherein power circuit plate one end is provided with electric input pad, and a wherein lamp holder corresponding with electric input pad is provided with electrode connecting parts and exports connector socket connection with electricity.The plate face of power circuit plate opposite side is provided with electricity and exports connector, electroluminescent lamp pearl wiring board plate face electricity corresponding with it exports connector, electroluminescent lamp pearl wiring board and power circuit plate be inserted in respectively wherein in stacked state is set time, if by contact screw electrical connection electricity export connector realize electrical connection electricity export connect.During by assembling upper lamp holder, electrode connecting parts and electricity export connector socket connection and realize electric input and be connected.The structure that said structure simplifies soft connecting line realizes directly electrical connection with the technical requirement meeting automatic assembling.The present invention simplifies connecting line and lays the technique effect simultaneously realizing stable conduction, change the electric connection structure of conventional wire, the conductive structure forming fixed connector realizes electrical connection, simplifies connecting line and lays the technique effect simultaneously realizing connecting simple, stable conduction.
The present invention adopts automatic mechanism and carries out following operation assembling: one, manipulator dress electroluminescent lamp pearl wiring board assembling procedure: by being horizontal location pedestal, manipulator positioning luminous lamp pearl wiring board is the level of state from pedestal one end level and inserts corresponding upper slot.Two, manipulator dress power circuit plate assembling procedure: manipulator Positioning Power wiring board faces down to be the level of state from pedestal one end level and inserts corresponding lower slot.After power circuit plate is inserted into position, its back side is upwards relative with electroluminescent lamp pearl wiring board bottom surface, and the contact screw connecting hole that the electricity in its plate face exports on the locating hole of connector and electroluminescent lamp pearl wiring board is vertically opposite.Three, screw operation is locked: the contact screw of two electrodes is fastening from the face down locating hole that exports connector with electricity of the plate of electroluminescent lamp pearl wiring board respectively, and while contact screw locking, contact is positioned in locating hole and realizes being electrically connected; Four, diffuser operation is filled: diffuser inserts from pedestal one end level, and the corresponding fastening of catching groove of dual-side is integrated.Five, manipulator dress lamp holder operation: fill by manipulator the lamp holder that inside portion is provided with electrode connecting parts in one end corresponding with electric input pad, make lamp holder coaxial with fluorescent tube body during installation, the electrode connecting parts rear level relative to corresponding electric input pad of its two electrode buckles into.After the other end makes lamp holder and fluorescent tube body coaxial when installing, level buckles into.Two lamp holders are fixed by radial screw again or radially mechanical pressure point is fixedly connected with, and complete whole assembling product.Above operation realizes the technique effect of automatic assembling.The LED lamp tube of adaptation automated production, the present invention compared with prior art has automation and processes simply, assembles simply, and production efficiency is high, and product structure is simple, stable connection, good heat dissipation effect, the technique effect of the low and environmental protection and energy saving of cost, has good promotional value.
Accompanying drawing explanation
Below in conjunction with the specific embodiment in accompanying drawing, the present invention is described in further detail, understands its invention essence so that clearer intuitively, but do not form any limitation of the invention.
Fig. 1 is three-dimensional disassembly and assembly structure schematic diagram of the present invention;
Fig. 2 is front of the present invention disassembly and assembly structure schematic diagram;
Fig. 3 is the structural representation of specific embodiment one in power circuit plate of the present invention;
Fig. 4 is the structural representation of specific embodiment two in power circuit plate of the present invention;
Fig. 5 is the A portion partial enlargement structural representation of Fig. 3;
Fig. 6 is the B portion partial enlargement structural representation of Fig. 3;
Fig. 7 is the C portion partial enlargement structural representation of Fig. 4;
Fig. 8 is the medial surface perspective view of lamp holder of the present invention;
Fig. 9 is the plan structure schematic diagram of lamp holder of the present invention;
Figure 10 is the perspective view of lamp holder lateral surface of the present invention;
Figure 11 is the structural representation of the specific embodiment three of power circuit plate of the present invention;
Figure 12 is the structural representation of the specific embodiment four of power circuit plate of the present invention;
Figure 13 is the D portion partial enlargement structural representation of Figure 11;
Figure 14 is the structural representation of electroluminescent lamp pearl wiring board assembling procedure of the present invention;
Figure 15 is the structural representation that electroluminescent lamp pearl wiring board of the present invention has been assembled;
Figure 16 is the cross section structure schematic diagram that power circuit plate of the present invention and contact screw have been assembled;
Figure 17 is the cross section structure schematic diagram that diffuser of the present invention has been assembled;
Figure 18 is specific embodiment three, the four left TV structure schematic diagram after installation is complete of power circuit plate in the present invention;
Figure 19 is the left TV structure schematic diagram of specific embodiment three, four after diffuser has been assembled of power circuit plate in the present invention;
Figure 20 is the vertical section structure schematic diagram that the specific embodiment three, four of power circuit plate in the present invention has been assembled at lamp holder;
Figure 21 is the structural representation one of specific embodiment one, two when lamp holder is assembled of power circuit plate in the present invention;
Figure 22 is the structural representation two of specific embodiment one, two when lamp holder is assembled of power circuit plate in the present invention;
Figure 23 is the structural representation of specific embodiment one, two after completing lamp holder assembling of power circuit plate in the present invention.
Detailed description of the invention
As shown in Fig. 1 mono-Figure 23: a kind of LED lamp tube of automated production, comprise fluorescent tube body 1, lamp holder 2 and the electroluminescent lamp pearl wiring board 3 be arranged in fluorescent tube body 1 and the power circuit plate 4 at fluorescent tube body 1 two ends, wherein: in fluorescent tube body 1, be provided with the two-layer slot up and down 11 in axially arranging up and down, 12, electroluminescent lamp pearl wiring board 3 and power circuit plate 4 are inserted in wherein in stacked setting respectively, power circuit plate 4 wherein one end is provided with electric input pad 41, plate face is provided with electricity and exports connector 42, lamp holder 2 the inner is provided with electrode connecting parts 21 and exports connector 41 socket connection with electricity, electroluminescent lamp pearl wiring board 3 plate face is provided with contact screw 5 and is electrically connected electricity output connector 42.
Fluorescent tube body 1 comprises the pedestal a and diffuser b that are interlocked and are integrated.Pedestal a is aluminum alloy body, and diffuser b is plastics.
It is SMD connector that electricity input pad 41, electricity export connector 42.
As shown in Fig. 11, electric input pad 41 is the plug axially extending edges of boards, and electrode connecting parts 21 is electrical socket and plug socket connection.
Electricity input pad 41 is provided with the electrical socket 41a' axially extending edges of boards, and electrical socket forms cylindrical shape by the semi-ring of two symmetries, and outer end is provided with horn mouth 41b'; Electrode connecting parts 21 is the plug with electrical socket socket connection, in axially extended cylinder.
Electricity exports connector 42 and is arranged on the plate face of power circuit plate 4 other end, and power circuit plate 4 is provided with the through hole 43 interted for contact screw 5.
Electricity exports on connector 42 and offers the locating hole 42a be connected with contact screw 5.
The paster body of electricity input pad 41 is provided with the connecting pin 41a of turnover, the extension block 41b extending body and extension block 41b outer end is axially extended plug 41c; Extension block 41b is that arc is arc.
Electricity export connector 42 be by elastic hard line body be bent into U-shaped, and two parallel edges form gulde edges, and two ends are provided with the input connecting pin 42a' of bending connecting power line road plate 4.
Locating hole 42a is arranged in long trough vertically, and its width and contact screw 5 adapt.
The present invention is when specifically assembling, adopt automatic mechanism and carry out following operation assembling: one, manipulator dress electroluminescent lamp pearl wiring board 3 (LED aluminium sheet) assembling procedure: by being horizontal location pedestal a, manipulator positioning luminous lamp pearl wiring board 3 is the level of state from pedestal a one end level and inserts corresponding upper slot 11.Two, manipulator dress power circuit plate 4 assembling procedure: manipulator Positioning Power wiring board 4 faces down to be the level of state from pedestal a one end level and inserts corresponding lower slot 12.After power circuit plate 4 is inserted into position, its back side is upwards relative with electroluminescent lamp pearl wiring board 3 bottom surface, and the connecting hole that the electricity in its plate face exports the contact screw 5 on the locating hole 42a of connector 42 and electroluminescent lamp pearl wiring board 3 is vertically opposite.Three, screw operation is locked: the contact screw 5 of two electrodes is fastening from the face down locating hole 42a that exports connector 42 (positive pole of output and negative pole) with electricity of the plate of electroluminescent lamp pearl wiring board 3 respectively, and while contact screw locking, contact is positioned in locating hole 42a and realizes being electrically connected; Four, diffuser operation is filled: diffuser b inserts from pedestal a one end level, and the corresponding fastening of catching groove of dual-side is integrated.Five, manipulator dress lamp holder operation: fill by manipulator the lamp holder 2 that inside portion is provided with electrode connecting parts in one end corresponding with electric input pad, make lamp holder 2 coaxial with fluorescent tube body 1 during installation, the electrode connecting parts 21 rear level relative to corresponding electric input pad 41 of its two electrode buckles into.After the other end makes lamp holder 2 and fluorescent tube body 1 coaxial when installing, level buckles into.Two lamp holders 2 by axial screws 6 is fixing or radial screw is fixed or radially mechanical pressure point is fixedly connected with, complete whole assembling product again.Above operation realizes the technique effect of automatic assembling.
In sum, the present invention oneself as description and diagramatic content, make actual sample and through repeatedly using test, from using the effect of testing, provable the present invention can reach its desired object, and practical value is unquestionable.Above illustrated embodiment is only used for conveniently illustrating the present invention, not any pro forma restriction is done to the present invention, have in any art and usually know the knowledgeable, if do not depart from the present invention carry in the scope of technical characteristic, utilize disclosed technology contents do local change or modify Equivalent embodiments, and do not depart from technical characteristic content of the present invention, all still belong to the scope of the technology of the present invention feature.

Claims (7)

1. the LED lamp tube of an automated production, comprise fluorescent tube body (1), the lamp holder (2) at fluorescent tube body (1) two ends and the electroluminescent lamp pearl wiring board (3) be arranged in fluorescent tube body (1) and power circuit plate (4), it is characterized in that: in fluorescent tube body (1), be provided with the two-layer slot up and down (11 in axially arranging up and down, 12), electroluminescent lamp pearl wiring board (3) and power circuit plate (4) are inserted in wherein in stacked setting respectively, power circuit plate (4) wherein one end is provided with electric input pad (41), plate face is provided with electricity and exports connector (42), lamp holder (2) the inner is provided with electrode connecting parts (21) and electric input pad (41) socket connection, electroluminescent lamp pearl wiring board (3) plate face is provided with contact screw (5) electrical connection electricity and exports connector (42), it is SMD connector that electricity input pad (41), electricity export connector (42), electricity exports connector (42) and is arranged on the plate face of power circuit plate (4) other end, and power circuit plate (4) is provided with the through hole (43) interted for contact screw (5), electricity exports on connector (42) and offers the locating hole (42a) be connected with contact screw (5), contact screw (5) contacts to be positioned in locating hole (42a) while locking and realizes electrical connection, and paster body is provided with output connecting pin (42b) connecting power line road plate (4) of turnover connecting power line road plate (4).
2. the LED lamp tube of an automated production, comprise fluorescent tube body (1), the lamp holder (2) at fluorescent tube body (1) two ends and the electroluminescent lamp pearl wiring board (3) be arranged in fluorescent tube body (1) and power circuit plate (4), it is characterized in that: in fluorescent tube body (1), be provided with the two-layer slot up and down (11 in axially arranging up and down, 12), electroluminescent lamp pearl wiring board (3) and power circuit plate (4) are inserted in wherein in stacked setting respectively, power circuit plate (4) wherein one end is provided with electric input pad (41), plate face is provided with electricity and exports connector (42), lamp holder (2) the inner is provided with electrode connecting parts (21) and electric input pad (41) socket connection, electroluminescent lamp pearl wiring board (3) plate face is provided with contact screw (5) electrical connection electricity and exports connector (42), electricity exports connector (42) and is arranged on the plate face of power circuit plate (4) other end, and power circuit plate (4) is provided with the through hole (43) interted for contact screw (5), electricity export connector (42) be by elastic hard line body be bent into U-shaped, and two parallel edges formed gulde edges, two ends be provided with bending connecting power line road plate (4) input connecting pin (42a').
3. the LED lamp tube of automated production according to claim 1 and 2, is characterized in that: fluorescent tube body (1) comprises the pedestal (a) and diffuser (b) that are interlocked and are integrated.
4. the LED lamp tube of automated production according to claim 1 and 2, is characterized in that: electric input pad (41) is the plug axially extending edges of boards, and electrode connecting parts (21) is electrical socket and plug socket connection.
5. the LED lamp tube of automated production according to claim 1 and 2, it is characterized in that: electric input pad (41) is provided with the electrical socket (41a') axially extending edges of boards, electrical socket forms cylindrical shape by the semi-ring of two symmetries, and outer end is provided with horn mouth (41b'); Electrode connecting parts (21) is the plug with electrical socket socket connection, in axially extended cylinder.
6. the LED lamp tube of automated production according to claim 4, it is characterized in that: it is axially extended plug (41c) that the paster body of electric input pad (41) is provided with the input connecting pin (41a) of turnover connecting power line road plate (4), the extension block (41b) extending body and extension block (41b) outer end, and extension block (41b) is arc in arc.
7. the LED lamp tube of automated production according to claim 1, is characterized in that: locating hole (42a) is arranged in long trough vertically, and its width and contact screw (5) adapt.
CN201310158420.8A 2013-03-26 2013-03-26 A kind of LED lamp tube of automated production Active CN103216759B (en)

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150211688A1 (en) * 2014-01-29 2015-07-30 Led Smart, Inc. LED Lighting System
CN106062476B (en) * 2014-11-10 2019-08-02 刘美婵 Can automated production fluorescent tube and its manufacturing method
CN104633575A (en) * 2015-03-11 2015-05-20 四川省桑瑞光辉标识系统股份有限公司 Automatic instant LED lamp
CN210691878U (en) * 2019-12-06 2020-06-05 深圳市洲明科技股份有限公司 Display structure and display screen

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Publication number Priority date Publication date Assignee Title
CN201983029U (en) * 2011-01-27 2011-09-21 深圳市航嘉驰源电气股份有限公司 LED tube
CN202392518U (en) * 2011-12-15 2012-08-22 毛建亮 LED (light-emitting diode) fluorescent light tube
CN202546363U (en) * 2012-03-21 2012-11-21 苏州东山精密制造股份有限公司 Linear tubular LED (light emitting diode) lamp
CN203273377U (en) * 2013-03-26 2013-11-06 江西奥其斯科技有限公司 LED lamp tube manufactured automatically

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201983029U (en) * 2011-01-27 2011-09-21 深圳市航嘉驰源电气股份有限公司 LED tube
CN202392518U (en) * 2011-12-15 2012-08-22 毛建亮 LED (light-emitting diode) fluorescent light tube
CN202546363U (en) * 2012-03-21 2012-11-21 苏州东山精密制造股份有限公司 Linear tubular LED (light emitting diode) lamp
CN203273377U (en) * 2013-03-26 2013-11-06 江西奥其斯科技有限公司 LED lamp tube manufactured automatically

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