WO2016074140A1 - Automatically producible lamp tube and manufacturing method therefor - Google Patents

Automatically producible lamp tube and manufacturing method therefor Download PDF

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Publication number
WO2016074140A1
WO2016074140A1 PCT/CN2014/090765 CN2014090765W WO2016074140A1 WO 2016074140 A1 WO2016074140 A1 WO 2016074140A1 CN 2014090765 W CN2014090765 W CN 2014090765W WO 2016074140 A1 WO2016074140 A1 WO 2016074140A1
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WO
WIPO (PCT)
Prior art keywords
plug
lamp
lamp cover
conductive
conductive contact
Prior art date
Application number
PCT/CN2014/090765
Other languages
French (fr)
Chinese (zh)
Inventor
卢廷松
Original Assignee
刘美婵
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 刘美婵 filed Critical 刘美婵
Priority to PCT/CN2014/090765 priority Critical patent/WO2016074140A1/en
Priority to CN201480049976.6A priority patent/CN106062476B/en
Publication of WO2016074140A1 publication Critical patent/WO2016074140A1/en

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S2/00—Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00—Arrangement of electric circuit elements in or on lighting devices
    • F21V23/06—Arrangement of electric circuit elements in or on lighting devices the elements being coupling devices, e.g. connectors

Definitions

  • the invention relates to the field of lamps, in particular to a lamp tube which can be automatically produced and a manufacturing method thereof.
  • LED light sources have been widely used due to their environmental protection and high efficiency.
  • the existing LED lamps such as LED tubes, most of them include a lamp cover (such as a PC cover), an LED light source assembly installed in the lamp cover, and a lamp cap mounted on the end of the lamp cover, and a power supply plate on the lamp cap.
  • the electrical connection is made by soldering the wire to the LED light source assembly.
  • the connection between the power board and the LED light source assembly is complicated and fine, and the operation requirements are high, and usually requires manual operation for assembly and connection, which makes it difficult to realize automatic production of the entire line when the lamp is produced.
  • the labor cost is high and it is not conducive to the improvement of production efficiency.
  • a technical problem to be solved by the present invention is to provide a lamp tube that can be automatically produced, and a conductive connection is not required between the light source component and the power source board, and the operation is convenient and the connection is reliable.
  • Another technical problem to be solved by the present invention is to provide a method for manufacturing a lamp tube which can be automatically produced, and a conductive connection is not required between the light source component and the power source board, and the operation is convenient, and the whole line can be automatically produced and the production efficiency is high. .
  • the technical solution adopted by the present invention to solve one of the technical problems is to provide a lamp tube that can be automatically produced.
  • a slot is respectively disposed on opposite inner sides of the heat dissipation base plate in a longitudinal direction, and the light board is inserted into the slot to be mounted on the heat dissipation base plate;
  • the plug assembly includes a plug and is inserted into the plug a power board; a conductive plug structure is disposed between the power board and the light board.
  • the conductive plug structure includes a conductive contact portion disposed at one end of the power board, and a conductive socket disposed at the conductive contact portion of the light board, wherein the conductive contact portion is provided with a first conductive contact Providing a second conductive contact corresponding to the first conductive contact in the conductive socket; the conductive contact portion is inserted in the conductive socket, through the first conductive contact and the first Two conductive contacts are electrically connected and electrically connected to the light source; or
  • the conductive plug-in structure includes a conductive contact portion disposed at one end of the lamp board, and a conductive contact groove disposed at the conductive contact portion of the power board, and the first conductive contact is disposed on the conductive contact portion Providing a second conductive contact corresponding to the first conductive contact in the conductive socket; the conductive contact portion is inserted in the conductive socket, through the first conductive contact and the first The two conductive contacts are electrically connected and electrically connected to the light source.
  • a conductive paste is further disposed between the conductive socket and the conductive contact portion.
  • the two opposite outer sides of the heat dissipation base plate are respectively provided with positioning slots, and the opposite sides of the lamp tube cover are respectively provided with positioning blocks that cooperate with the positioning slots.
  • An end of the power board away from the lamp board is provided with a positive pin and a negative pin
  • one end of the plug away from the lamp board is provided with a positive pole and a negative pole respectively corresponding to the positive pin and the negative pin a stud, the positive pin and the negative pin are respectively inserted into the positive stud and the negative stud and electrically connected.
  • the plug is inserted into the lamp cover with one end thereof adjacent to the lamp board; the plug is provided with a first connecting hole, and the heat dissipating bottom plate or the lamp cover is provided with the first
  • the connecting hole corresponds to the communicating second connecting hole, and the plug is locked in the first connecting hole and the second connecting hole by the self-tapping screw to be locked on the heat dissipation base plate or the lamp cover.
  • a method for manufacturing a lamp that can be automatically produced includes the following steps:
  • the conductive adhesive is placed on the conductive contact portion of the conductive plug structure or in the conductive joint groove before the plug assembly is inserted into the lamp cover.
  • the lamp cover is placed on the conveyor belt and transferred to the first station
  • step S2 the following steps are included:
  • the positioning fixture in the first station, the positioning fixture is inserted into one end of the lamp cover to position and block the same;
  • the robot removes the heat dissipation substrate from the heat dissipation substrate frame, and aligns the opposite outer positioning grooves in the longitudinal direction of the heat dissipation substrate with the opposite positioning blocks in the lamp cover, and inserts from the other end of the lamp cover Connected to the lamp cover;
  • step S3 the following steps are included:
  • the robot takes out the light board from the light source assembly material frame;
  • the plug is placed in the plug mold, the power board is inserted into the plug, and the positive pin and the negative pin of the power board are respectively inserted into the positive and negative posts of the plug and electrically connected.
  • the dot of the positive electrode stud and the negative electrode stud are drilled by a dot device, and the positive pin and the negative pin are respectively pressed against the positive stud and the negative stud to form a plug assembly;
  • step S4 the following steps are included:
  • step S4 the following steps are further included:
  • the lamp tube of the invention can be automatically produced, and the lamp board of the light source assembly is mounted on the heat dissipation base plate by being matched with the slot, and the conductive connection between the power board and the lamp board of the light source assembly is realized by the conductive plug structure.
  • the conductive connection is carried out without welding wires, and the connection is reliable and the operation is simple, which facilitates the automatic production of the lamp.
  • the manufacturing method of the lamp tube of the invention is simple in operation, can be automatically produced in a full line and has high efficiency.
  • FIG. 1 is a schematic exploded view of a lamp tube that can be automatically produced according to an embodiment of the present invention
  • Figure 2 is a schematic cross-sectional structural view of the lamp tube shown in Figure 1;
  • FIG. 3 is a schematic structural view of a heat dissipation base plate in the lamp tube shown in FIG. 1.
  • the utility model comprises a lamp cover 1, a heat dissipation plate 2, a light source assembly 3 and a plug assembly 4.
  • the heat dissipation plate 2 is axially mounted in the lamp cover 1 along the lamp cover 1, and the light source assembly 3 is mounted on the heat dissipation plate 2, and the plug assembly 4 is mounted on at least one end of the lamp cover 1 and electrically connected to the light source assembly 3;
  • the light source assembly 3 includes a lamp plate 31, and a light source 32 disposed on the surface of the lamp plate 31 and electrically connected to the lamp plate 31.
  • the lamp cover 1 is tubular to accommodate the heat sink 2 and the light source assembly 3.
  • the installation of the heat dissipation substrate 2 in the lamp cover 1 is implemented by plugging, wherein the opposite sides of the heat dissipation substrate 2 are respectively provided with positioning grooves 21, and opposite sides of the lamp cover 1 Positioning blocks (not shown) that cooperate with the positioning grooves 21 are respectively provided, and the heat dissipation base plate 2 is mounted in the lamp cover 1 by aligning the positioning blocks with the positioning grooves 21 and fitting them thereto.
  • the above-mentioned plugging mode facilitates the automated assembly of the heat dissipation base plate 2 in the lamp housing cover 1.
  • the light source assembly 3 is housed in the lamp cover 1 mainly by being mounted on the heat dissipation substrate 2, and the heat dissipation substrate 2 can dissipate heat generated by the operation of the light source assembly 3.
  • the heat sink base plate 2 can be made of an aluminum profile.
  • the opposite inner sides of the heat dissipation base plate 2 are respectively provided with slots 22, and the light board 31 is inserted into the slot 22 to be installed. Cooling the bottom plate 2. During installation, the two sides of one end of the lamp board 31 are aligned with the slots 22 of the heat dissipation base plate 2, and then inserted, which facilitates automated assembly.
  • the light source 32 may be an LED lamp bead, so that the lamp tube may be an LED lamp tube.
  • the lamp cover 1 can be opened at one end or both ends as needed, and the plug assembly 4 is mounted on the open end of the lamp cover 1.
  • the plug assembly 4 includes a plug 41 and a power board 42 that is inserted into the plug 41.
  • a conductive plug structure 5 is disposed between the power board 42 and the lamp board 31, and the power board 42 is implemented through the conductive plug structure 5.
  • the conductive plug structure 5 includes a conductive contact portion 51 disposed at one end of the power board 42 and a conductive socket 52 disposed at the corresponding conductive contact portion 51 of the lamp board 31.
  • the conductive contact portion 51 is provided with a first The conductive contact, the corresponding first conductive contact in the conductive slot 52 is provided with a second conductive contact, and the conductive contact portion 51 is inserted into the conductive socket 52, and is electrically connected through the first conductive contact and the second conductive contact And electrically connected to the light source 32.
  • the arrangement of the first conductive contacts on the conductive contacts 51 can form a gold finger for electrical connection with the first conductive contacts.
  • the arrangement of the conductive plug structure 5 replaces the way that the power strip 42 and the lamp board 31 are electrically connected by soldering wires in the existing lamp tube, and the assembly is simple and can be assembled automatically, and the conductive plug structure is more connected than the wire connection. Be reliable.
  • the conductive plug structure 5 may also include a conductive contact portion 51 disposed at one end of the lamp board 31, and a conductive contact groove 52 disposed on the corresponding conductive contact portion 51 of the power board 42.
  • the conductive contact portion 51 is disposed on the conductive contact portion 51.
  • a first conductive contact, a corresponding first conductive contact in the conductive slot 52 is provided with a second conductive contact, and the conductive contact portion 51 is inserted into the conductive socket 52 through the first conductive contact and the second conductive contact Electrically connected and electrically connected to the light source 32.
  • a conductive paste (not shown) is further disposed between the conductive contact groove 52 and the conductive contact portion 51 to prevent the conductive contact portion 51 from self-conducting.
  • the inside of the groove 52 is loose.
  • the plug assembly 4 is mainly mounted on the lamp cover 1 by means of a plug 41 in cooperation with the lamp cover 1.
  • the plug 41 is inserted into the lamp cover 1 with its end close to the lamp plate 31. Further, the plug 41 is provided with a first connecting hole 410.
  • the heat dissipating bottom plate 2 or the lamp cover 1 is provided with a second connecting hole 210 corresponding to the first connecting hole 410.
  • the plug 41 is passed through the tapping screw 6.
  • the first connection hole 410 and the second connection hole 210 are locked in the first heat dissipation base plate 2 or the lamp cover 1 .
  • the power board 42 is firmly inserted into the plug 41.
  • the positive pin 421 and the negative pin 422 are disposed at one end of the power board 42 away from the light board 31.
  • the one end of the plug 41 away from the light board 31 is provided with a positive pole 411 corresponding to the positive pin 421 and the negative pin 422, respectively.
  • the positive electrode pin 421 is inserted into the positive electrode stud 411 and electrically connected to the positive electrode stud 411.
  • the negative electrode pin 422 is inserted into the negative electrode stud 412 and electrically connected to the negative electrode stud 412.
  • the lamp tube is electrically connected to the lamp holder through the positive electrode stud 411 and the negative electrode stud 412, and the power source is supplied to the power source plate 42 through the stud to operate the light source assembly 3.
  • the above method for manufacturing a lamp that can be automatically produced may include the following steps:
  • the light board 31 of the light source assembly 3 is aligned with the slot 22 of the opposite inner side of the heat dissipation base plate 2 and inserted into the slot 22; the lamp cover 1 with the light board 31 is transmitted to the third station. .
  • the plug assembly 4 is inserted into at least one end of the lamp cover 1, and the power board 42 of the plug assembly 4 and the conductive plug structure 5 on the lamp board 31 are aligned and inserted.
  • the lamp cover 1, the heat sink 2, the light source assembly 3, and the plug assembly 4 are all prepared in advance and placed in corresponding material frames.
  • step S1 the lamp cover 1 is placed on a conveyor belt and transported to the first station.
  • step S2 the method may further include the following steps:
  • the positioning fixture is inserted into one end of the lamp cover 1 to position and block the same; the positioning and sealing facilitate the subsequent assembly of the heat dissipation base plate 2 and the like from the other end of the lamp cover 1 (open end) is installed therein.
  • the positioning fixture can be used in the prior art.
  • the robot takes out the heat dissipation base plate 2 from the heat dissipation base material frame, and aligns the opposite outer positioning grooves 21 in the longitudinal direction of the heat dissipation base plate 2 with the opposite positioning blocks in the lamp cover outer cover 1, and from the lamp cover 1 One end is inserted into the lamp cover 1 .
  • the lamp cover 1 with the heat sink base plate 2 is placed on the conveyor belt for transfer to the second station.
  • step S3 the following steps may further be included:
  • the robot takes out the light board 31 from the light source assembly material frame.
  • the lamp board 31 is aligned with the slot 22 in the longitudinal direction of the heat dissipating bottom plate 2 in the lamp housing cover 1 and is inserted into the slot 22.
  • the lamp cover 1 with the lamp panel 31 is placed on a conveyor belt for transfer to the third station.
  • the plug 41 is placed in the plug mold, the power board 42 is inserted into the plug 41, and the positive pin 421 and the negative pin 422 of the power board 42 are inserted into the plug 41, respectively.
  • the positive electrode stud 411 and the negative electrode stud 412 are electrically connected. Further, the positive electrode stud 421 and the negative electrode pin 422 are pressed against the positive electrode stud 411 and the negative electrode stud 412 by a dot device, and the plug assembly 4 is formed.
  • step S4 the method may further include the following steps:
  • the robot inserts the plug assembly 4 onto one end (open end) of the lamp cover 1, and aligns the power board 42 of the plug assembly 4 with the conductive plug structure 5 on the lamp board 31.
  • the conductive plug structure 5 includes a conductive contact portion 51 disposed on the power board 42 or the light board 31 and a conductive slot 52 correspondingly disposed on the light board 31 or the power board 42.
  • the conductive contact portion 51 is aligned and inserted into the conductive socket 52 such that the first conductive contact on the conductive contact portion 51 and the second conductive contact in the conductive socket 52 are electrically connected to each other, thereby implementing the power board 42.
  • the self-tapping screw 6 is locked outside the plug 41 of the plug assembly 4, and the plug 41 is locked with the heat dissipation base plate 2 or the lamp cover 1, so that the lamp tube with the plug assembly 4 at one end can be completed. Assembly.
  • step S4 before the plug assembly 4 is inserted into the lamp cover 1, the conductive adhesive may be further placed on the conductive contact portion 51 of the conductive plug structure 5 or the conductive joint 52 to ensure that the two are closely inserted. And electrically connected.
  • the lamp cover 1 can be opened at one end or both ends as needed, and the plug assembly 4 is mounted on the open end of the lamp cover 1.
  • the plug assembly 4 is installed at both ends of the lamp; therefore, in step S4, the following steps are further included:
  • the robot inserts another plug assembly 4 onto the other end of the lamp cover 1, and aligns the power board 42 of the plug assembly 4 with the conductive plug structure 5 on the lamp board 31.
  • the self-tapping screw 6 is locked outside the plug 41 of the plug assembly 4, and the plug 41 is locked with the heat dissipation base plate 2 or the lamp cover 1, so that the lamp with the plug assembly 4 at both ends can be completed. Assembly of the tube.

Abstract

Disclosed are an automatically producible lamp tube and a manufacturing method therefor. The automatically producible lamp tube comprises a tubular lamp tube outer cover (1), a heat dissipation bottom plate (2) mounted in the lamp tube outer cover (1), a light source assembly (3) mounted on the heat dissipation bottom plate (2), and an end cap assembly (4) mounted on at least one end of the lamp tube outer cover (1), wherein the light source assembly (3) comprises a lamp plate (31) and a light source (32) which is provided on the surface of the lamp plate (31) and conductively connected to the lamp plate (31); two opposite inner sides of the heat dissipation bottom plate (2) in the longitudinal direction are respectively provided with a slot (22), and the lamp plate (31) is inserted into the slots (22) and mounted on the heat dissipation bottom plate (2); the end cap assembly (4) comprises an end cap (41) and a power supply board (42) plugged into the end cap (41); and a conductive plugging structure (5) is provided between the power supply board (42) and the lamp plate (31). The automatically producible lamp tube, in which the lamp plate (31) of the light source assembly (3) is mounted on the heat dissipation bottom plate (2) via the cooperation with the slots (22), and the power supply board (42) and the lamp plate (31) realize a conductive connection via the conductive plugging structure (5), is such that the automatically producible lamp tube does not need a welding lead to perform a conductive connection, the connection is reliable, the operation is simple, and automatic production of the lamp tube is facilitated.

Description

可自动化生产的灯管及其制造方法  Lamp tube capable of automatic production and manufacturing method thereof 技术领域Technical field
本发明涉及灯具领域，尤其涉及一种可自动化生产的灯管及其制造方法。  The invention relates to the field of lamps, in particular to a lamp tube which can be automatically produced and a manufacturing method thereof.
背景技术Background technique
LED光源由于其绿色环保且高效节能，已被广泛应用。现有的LED灯具中，如LED灯管，大都包括灯管外罩（如PC罩）、安装在灯管外罩内的LED光源组件以及安装在灯管外罩端头上的灯头，灯头上的电源板是通过导线与LED光源组件焊接实现电连接。在生产时，电源板与LED光源组件之间的连接较为复杂且精细，对操作要求较高，通常都需要采用人工操作进行组装连接，这样使得在灯管生产时，难以实现全线的自动化生产，人工成本高且不利于生产效率的提高。 LED light sources have been widely used due to their environmental protection and high efficiency. Among the existing LED lamps, such as LED tubes, most of them include a lamp cover (such as a PC cover), an LED light source assembly installed in the lamp cover, and a lamp cap mounted on the end of the lamp cover, and a power supply plate on the lamp cap. The electrical connection is made by soldering the wire to the LED light source assembly. In production, the connection between the power board and the LED light source assembly is complicated and fine, and the operation requirements are high, and usually requires manual operation for assembly and connection, which makes it difficult to realize automatic production of the entire line when the lamp is produced. The labor cost is high and it is not conducive to the improvement of production efficiency.
发明内容Summary of the invention
本发明要解决的一技术问题在于，提供一种可自动化生产的灯管，其光源组件与电源板之间无需焊接导线进行导电连接，操作方便、连接可靠。 A technical problem to be solved by the present invention is to provide a lamp tube that can be automatically produced, and a conductive connection is not required between the light source component and the power source board, and the operation is convenient and the connection is reliable.
本发明要解决的另一技术问题在于，提供一种可自动化生产的灯管的制造方法，其光源组件与电源板之间无需焊接导线进行导电连接，操作方便，可全线自动化生产且生产效率高。 Another technical problem to be solved by the present invention is to provide a method for manufacturing a lamp tube which can be automatically produced, and a conductive connection is not required between the light source component and the power source board, and the operation is convenient, and the whole line can be automatically produced and the production efficiency is high. .
本发明解决其一技术问题所采用的技术方案是：提供 一种可自动化生产的灯管 ，包括管状的灯管外罩、沿所述灯管外罩轴向安装在所述灯管外罩内的散热底板、安装在所述散热底板上的光源组件、以及安装在所述灯管外罩至少一端的堵头组件，所述光源组件包括灯板、以及设置在所述灯板表面上并与所述灯板导电连接的光源； The technical solution adopted by the present invention to solve one of the technical problems is to provide a lamp tube that can be automatically produced. a tubular lamp cover, a heat dissipation plate axially mounted in the lamp cover along the lamp cover, a light source assembly mounted on the heat dissipation plate, and at least one end of the lamp cover a plug assembly, the light source assembly includes a light panel, and a light source disposed on the surface of the light panel and electrically connected to the light panel;
所述散热底板纵向上的相对两内侧分别设有插槽，所述灯板插入所述插槽安装在所述散热底板上；所述堵头组件包括堵头以及插接在所述堵头内的电源板；所述电源板与所述灯板之间设有导电插接结构。 a slot is respectively disposed on opposite inner sides of the heat dissipation base plate in a longitudinal direction, and the light board is inserted into the slot to be mounted on the heat dissipation base plate; the plug assembly includes a plug and is inserted into the plug a power board; a conductive plug structure is disposed between the power board and the light board.
优选地， 所述导电插接结构包括在所述电源板一端设置的导电接触部、以及在所述灯板对应所述导电接触部设置的导电接槽，所述导电接触部上设有第一导电触点，所述导电接槽内对应所述第一导电触点设有第二导电触点；所述导电接触部插接在所述导电接槽内，通过所述第一导电触点和所述第二导电触点电连接并与所述光源电连接；或者， Preferably, The conductive plug structure includes a conductive contact portion disposed at one end of the power board, and a conductive socket disposed at the conductive contact portion of the light board, wherein the conductive contact portion is provided with a first conductive contact Providing a second conductive contact corresponding to the first conductive contact in the conductive socket; the conductive contact portion is inserted in the conductive socket, through the first conductive contact and the first Two conductive contacts are electrically connected and electrically connected to the light source; or
所述导电插接结构包括在所述灯板一端设置的导电接触部、以及在所述电源板对应所述导电接触部设置的导电接槽，所述导电接触部上设有第一导电触点，所述导电接槽内对应所述第一导电触点设有第二导电触点；所述导电接触部插接在所述导电接槽内，通过所述第一导电触点和所述第二导电触点电连接并与所述光源电连接。 The conductive plug-in structure includes a conductive contact portion disposed at one end of the lamp board, and a conductive contact groove disposed at the conductive contact portion of the power board, and the first conductive contact is disposed on the conductive contact portion Providing a second conductive contact corresponding to the first conductive contact in the conductive socket; the conductive contact portion is inserted in the conductive socket, through the first conductive contact and the first The two conductive contacts are electrically connected and electrically connected to the light source.
优选地， 所述导电接槽和所述导电接触部之间还设有导电胶。 Preferably, a conductive paste is further disposed between the conductive socket and the conductive contact portion.
优选地， 所述散热底板纵向上的相对两外侧分别设有定位槽，所述灯管外罩内相对两侧分别设有与所述定位槽配合的定位块。 Preferably, The two opposite outer sides of the heat dissipation base plate are respectively provided with positioning slots, and the opposite sides of the lamp tube cover are respectively provided with positioning blocks that cooperate with the positioning slots.
优选地， 所述电源板远离所述灯板的一端设有正极插针和负极插针，所述堵头远离所述灯板的一端对应所述正极插针和负极插针分别设有正极凸柱和负极凸柱，所述正极插针和负极插针分别插入所述正极凸柱和负极凸柱中并导电连接。 Preferably, An end of the power board away from the lamp board is provided with a positive pin and a negative pin, and one end of the plug away from the lamp board is provided with a positive pole and a negative pole respectively corresponding to the positive pin and the negative pin a stud, the positive pin and the negative pin are respectively inserted into the positive stud and the negative stud and electrically connected.
优选地， 所述堵头以其靠近所述灯板的一端插接在所述灯管外罩上；所述堵头上设有第一连接孔，所述散热底板或灯管外罩设有与所述第一连接孔对应连通的第二连接孔，所述堵头通过自攻螺丝穿设在所述第一连接孔和所述第二连接孔内锁紧于所述散热底板或灯管外罩上。 Preferably, The plug is inserted into the lamp cover with one end thereof adjacent to the lamp board; the plug is provided with a first connecting hole, and the heat dissipating bottom plate or the lamp cover is provided with the first The connecting hole corresponds to the communicating second connecting hole, and the plug is locked in the first connecting hole and the second connecting hole by the self-tapping screw to be locked on the heat dissipation base plate or the lamp cover.
本发明解决其另一技术问题所采用的技术方案是：提供 一种可自动化生产的灯管的制造方法，包括以下步骤： The technical solution adopted by the present invention to solve another technical problem thereof is: providing A method for manufacturing a lamp that can be automatically produced includes the following steps:
S1 、将灯管外罩传送至第一工位； S1, conveying the lamp cover to the first station;
S2 、将所述灯管外罩的一端进行定位、封堵，将散热底板自所述灯管外罩的另一端插接到所述灯管外罩内；将带有所述散热底板的灯管外罩传至第二工位； S2 Positioning and sealing one end of the lamp cover, inserting the heat dissipation plate from the other end of the lamp cover into the lamp cover; and transmitting the lamp cover with the heat dissipation plate to Second station
S3 、将光源组件的灯板对准所述散热底板纵向上相对两内侧的插槽并插接到所述插槽内；将带有所述灯板的灯管外罩传至第三工位； S3 Aligning the light board of the light source assembly with the opposite inner side slots of the heat dissipation base plate and inserting into the slot; transferring the lamp cover with the light board to the third station;
S4 、将堵头组件插接到所述灯管外罩至少一端上，并使所述堵头组件的电源板和所述灯板上的导电插接结构对准插接。 S4 Inserting the plug assembly onto at least one end of the lamp cover, and aligning the power board of the plug assembly with the conductive plug structure on the lamp board.
优选地， 所述步骤S4中，在所述堵头组件插接到所述灯管外罩上之前，在所述导电插接结构的导电接触部上或导电接槽内点上导电胶。 Preferably, In the step S4, the conductive adhesive is placed on the conductive contact portion of the conductive plug structure or in the conductive joint groove before the plug assembly is inserted into the lamp cover.
优选地， 在所述步骤S1中，将灯管外罩放置在传送带上传送至第一工位； Preferably, in the step S1, the lamp cover is placed on the conveyor belt and transferred to the first station;
在所述步骤S2中，包括以下步骤： In the step S2, the following steps are included:
S2-1 、在第一工位上，定位治具插入所述灯管外罩的一端对其进行定位、封堵； S2-1, in the first station, the positioning fixture is inserted into one end of the lamp cover to position and block the same;
S2-2 、机械手从散热底板料框中取出散热底板，将所述散热底板纵向上的相对两外侧的定位槽对准所述灯管外罩内相对的定位块，并自所述灯管外罩的另一端插接到所述灯管外罩内； S2-2 The robot removes the heat dissipation substrate from the heat dissipation substrate frame, and aligns the opposite outer positioning grooves in the longitudinal direction of the heat dissipation substrate with the opposite positioning blocks in the lamp cover, and inserts from the other end of the lamp cover Connected to the lamp cover;
S2-3 、将带有所述散热底板的灯管外罩放置在传送带上以传送至第二工位； S2-3, placing a lamp cover with the heat dissipation base plate on a conveyor belt for transmission to a second station;
在所述步骤S3中，包括以下步骤： In the step S3, the following steps are included:
S3-1 、在第二工位上，机械手从光源组件料框中取出灯板； S3-1. At the second station, the robot takes out the light board from the light source assembly material frame;
S3-2 、将灯板对准所述灯管外罩内散热底板纵向上相对两内侧的插槽并插接到所述插槽内； S3-2, aligning the light board with the slot on the inner side of the heat dissipation base plate in the longitudinal direction of the heat dissipation base plate and inserting into the slot;
S3-3 、将带有所述灯板的灯管外罩放置在传送带上以传送至第三工位； S3-3, placing a lamp cover with the light board on a conveyor belt for transmission to a third station;
同时，将堵头放置到堵头模具中，将电源板插入所述堵头中，并使电源板的正极插针和负极插针分别插入堵头的正极凸柱和负极凸柱中并导电连接；通过打点设备在所述正极凸柱和负极凸柱外围打点，将正极插针和负极插针分别与正极凸柱和负极凸柱压紧，形成堵头组件； At the same time, the plug is placed in the plug mold, the power board is inserted into the plug, and the positive pin and the negative pin of the power board are respectively inserted into the positive and negative posts of the plug and electrically connected. The dot of the positive electrode stud and the negative electrode stud are drilled by a dot device, and the positive pin and the negative pin are respectively pressed against the positive stud and the negative stud to form a plug assembly;
在所述步骤S4中，包括以下步骤： In the step S4, the following steps are included:
S4-1 、机械手将堵头组件插接到所述灯管外罩一端上，并使所述堵头组件的电源板和所述灯板上的导电插接结构对准插接； S4-1 The robot inserts the plug assembly onto one end of the lamp cover, and aligns the power board of the plug assembly with the conductive plug structure on the lamp board;
S4-2 、在所述堵头组件的堵头外侧锁入自攻螺丝，将所述堵头与所述散热底板或灯管外罩锁紧。 S4-2, locking a self-tapping screw outside the plug of the plug assembly, and locking the plug with the heat dissipation base plate or the lamp cover.
优选地， 在所述步骤S4中，还包括以下步骤： Preferably, in the step S4, the following steps are further included:
S4-3 、将一端安装有所述堵头组件的灯管外罩传送至第四工位； S4-3, transmitting the lamp cover with the plug assembly installed at one end to the fourth station;
S4-4 、机械手将另一堵头组件插接到所述灯管外罩的另一端上，并使所述堵头组件的电源板和所述灯板上的导电插接结构对准插接； S4-4 The robot inserts another plug assembly onto the other end of the lamp cover, and aligns the power board of the plug assembly with the conductive plug structure on the lamp board;
S4-5 、在所述堵头组件的堵头外侧锁入自攻螺丝，将所述堵头与所述散热底板或灯管外罩锁紧。 S4-5, locking a self-tapping screw outside the plug of the plug assembly, and locking the plug with the heat dissipation base plate or the lamp cover.
本发明的可自动化生产的灯管，光源组件的灯板通过与插槽配合安装在散热底板上，且电源板和光源组件的灯板之间通过导电插接结构实现导电连接， 从而不需焊接导线进行导电连接， 连接可靠、 操作简单，利于该灯管的自动化生产。本发明灯管的制造方法，操作简单， 可全线自动化生产且效率高。 The lamp tube of the invention can be automatically produced, and the lamp board of the light source assembly is mounted on the heat dissipation base plate by being matched with the slot, and the conductive connection between the power board and the lamp board of the light source assembly is realized by the conductive plug structure. The conductive connection is carried out without welding wires, and the connection is reliable and the operation is simple, which facilitates the automatic production of the lamp. The manufacturing method of the lamp tube of the invention is simple in operation, can be automatically produced in a full line and has high efficiency.
附图说明DRAWINGS
下面将结合附图及实施例对本发明作进一步说明，附图中： The present invention will be further described below in conjunction with the accompanying drawings and embodiments, in which:
图1是本发明一实施例的可自动化生产的灯管的分解结构示意图； 1 is a schematic exploded view of a lamp tube that can be automatically produced according to an embodiment of the present invention;
图2是图1所示灯管组合后的剖面结构示意图； Figure 2 is a schematic cross-sectional structural view of the lamp tube shown in Figure 1;
图3是图1所示灯管中散热底板的结构示意图。  3 is a schematic structural view of a heat dissipation base plate in the lamp tube shown in FIG. 1.
具体实施方式detailed description
为了对本发明的技术特征、目的和效果有更加清楚的理解，现对照附图详细说明本发明的具体实施方式。For a better understanding of the technical features, objects and effects of the present invention, the embodiments of the present invention are described in detail with reference to the accompanying drawings.
如图1-3所示，本发明一实施例的可自动化生产的灯管， 包括灯管外罩1、散热底板2、光源组件3以及堵头组件4，散热底板2沿灯管外罩1轴向安装在灯管外罩1内，光源组件3安装散热底板2上，而堵头组件4安装在灯管外罩1至少一端上并与光源组件3导电连接；光源组件3包括灯板31、以及设置在灯板31表面上并与灯板31导电连接的光源32。As shown in FIG. 1-3, an automatically produced lamp according to an embodiment of the present invention, The utility model comprises a lamp cover 1, a heat dissipation plate 2, a light source assembly 3 and a plug assembly 4. The heat dissipation plate 2 is axially mounted in the lamp cover 1 along the lamp cover 1, and the light source assembly 3 is mounted on the heat dissipation plate 2, and the plug assembly 4 is mounted on at least one end of the lamp cover 1 and electrically connected to the light source assembly 3; the light source assembly 3 includes a lamp plate 31, and a light source 32 disposed on the surface of the lamp plate 31 and electrically connected to the lamp plate 31.
灯管外罩1呈管状，以将散热底板2及光源组件3容置其中。如图3所示，散热底板2于灯管外罩1内的安装采用插接方式实现，其中，在散热底板2纵向上的相对两外侧分别设有定位槽21，灯管外罩1内相对两侧分别设有与定位槽21配合的定位块（未图示），散热底板2通过定位槽21对准定位块并配合到其上而安装到灯管外罩1内。上述该种插接方式利于该散热底板2于灯管外罩1内的自动化组装。 The lamp cover 1 is tubular to accommodate the heat sink 2 and the light source assembly 3. As shown in FIG. 3, the installation of the heat dissipation substrate 2 in the lamp cover 1 is implemented by plugging, wherein the opposite sides of the heat dissipation substrate 2 are respectively provided with positioning grooves 21, and opposite sides of the lamp cover 1 Positioning blocks (not shown) that cooperate with the positioning grooves 21 are respectively provided, and the heat dissipation base plate 2 is mounted in the lamp cover 1 by aligning the positioning blocks with the positioning grooves 21 and fitting them thereto. The above-mentioned plugging mode facilitates the automated assembly of the heat dissipation base plate 2 in the lamp housing cover 1.
光源组件3主要通过安装到散热底板2上而容置在灯管外罩1内，且散热底板2可将光源组件3工作产生的热量传导散发出去。散热底板2可采用铝型材制成。如图3所示，为了方便散热底板2与光源组件3的灯板31之间的配合组装，散热底板2纵向上的相对两内侧分别设有插槽22，灯板31插入插槽22安装在散热底板2上。安装时，将灯板31一端的两侧对准散热底板2的插槽22后插入即可，利于自动化组装。 The light source assembly 3 is housed in the lamp cover 1 mainly by being mounted on the heat dissipation substrate 2, and the heat dissipation substrate 2 can dissipate heat generated by the operation of the light source assembly 3. The heat sink base plate 2 can be made of an aluminum profile. As shown in FIG. 3, in order to facilitate the assembly of the heat dissipation base plate 2 and the light board 31 of the light source assembly 3, the opposite inner sides of the heat dissipation base plate 2 are respectively provided with slots 22, and the light board 31 is inserted into the slot 22 to be installed. Cooling the bottom plate 2. During installation, the two sides of one end of the lamp board 31 are aligned with the slots 22 of the heat dissipation base plate 2, and then inserted, which facilitates automated assembly.
在光源组件3中，所述的光源32可为LED灯珠，从而该灯管可为LED灯管。 In the light source assembly 3, the light source 32 may be an LED lamp bead, so that the lamp tube may be an LED lamp tube.
灯管外罩1可根据需要为一端开口或两端均开口，堵头组件4安装在灯管外罩1的开口端上。该堵头组件4包括堵头41以及插接在堵头41内的电源板42；电源板42与灯板31之间设有导电插接结构5，通过导电插接结构5实现电源板42和灯板31之间的导电连接。在本实施例中，导电插接结构5包括在电源板42一端设置的导电接触部51、以及在灯板31对应导电接触部51设置的导电接槽52，导电接触部51上设有第一导电触点，导电接槽52内对应第一导电触点设有第二导电触点，导电接触部51插接在导电接槽52内，通过第一导电触点和第二导电触点电连接并与光源32电连接。第一导电触点在导电接触部51上的设置可形成金手指，用于与第一导电触点接触电连接。该导电插接结构5的设置，代替了现有灯管中电源板42和灯板31之间通过焊接导线导电连接的方式，组装简便、可自动化组装，且导电插接结构较于导线连接更为可靠。 The lamp cover 1 can be opened at one end or both ends as needed, and the plug assembly 4 is mounted on the open end of the lamp cover 1. The plug assembly 4 includes a plug 41 and a power board 42 that is inserted into the plug 41. A conductive plug structure 5 is disposed between the power board 42 and the lamp board 31, and the power board 42 is implemented through the conductive plug structure 5. An electrically conductive connection between the light panels 31. In the present embodiment, the conductive plug structure 5 includes a conductive contact portion 51 disposed at one end of the power board 42 and a conductive socket 52 disposed at the corresponding conductive contact portion 51 of the lamp board 31. The conductive contact portion 51 is provided with a first The conductive contact, the corresponding first conductive contact in the conductive slot 52 is provided with a second conductive contact, and the conductive contact portion 51 is inserted into the conductive socket 52, and is electrically connected through the first conductive contact and the second conductive contact And electrically connected to the light source 32. The arrangement of the first conductive contacts on the conductive contacts 51 can form a gold finger for electrical connection with the first conductive contacts. The arrangement of the conductive plug structure 5 replaces the way that the power strip 42 and the lamp board 31 are electrically connected by soldering wires in the existing lamp tube, and the assembly is simple and can be assembled automatically, and the conductive plug structure is more connected than the wire connection. Be reliable.
在其他实施例中，导电插接结构5也可包括在灯板31一端设置的导电接触部51、以及在电源板42对应导电接触部51设置的导电接槽52，导电接触部51上设有第一导电触点，导电接槽52内对应第一导电触点设有第二导电触点，导电接触部51插接在导电接槽52内，通过第一导电触点和第二导电触点电连接并与光源32电连接。 In other embodiments, the conductive plug structure 5 may also include a conductive contact portion 51 disposed at one end of the lamp board 31, and a conductive contact groove 52 disposed on the corresponding conductive contact portion 51 of the power board 42. The conductive contact portion 51 is disposed on the conductive contact portion 51. a first conductive contact, a corresponding first conductive contact in the conductive slot 52 is provided with a second conductive contact, and the conductive contact portion 51 is inserted into the conductive socket 52 through the first conductive contact and the second conductive contact Electrically connected and electrically connected to the light source 32.
为了确保导电接触部51和导电接槽52之间配合后的导电连接，在导电接槽52和导电接触部51之间还设有导电胶（未图示），可防止导电接触部51自导电接槽52内松脱。 In order to ensure the conductive connection between the conductive contact portion 51 and the conductive contact groove 52, a conductive paste (not shown) is further disposed between the conductive contact groove 52 and the conductive contact portion 51 to prevent the conductive contact portion 51 from self-conducting. The inside of the groove 52 is loose.
堵头组件4主要通过堵头41与灯管外罩1配合安装在灯管外罩1上。其中，堵头41以其靠近灯板31的一端插接在灯管外罩1上。进一步地，堵头41上设有第一连接孔410，散热底板2或灯管外罩1设有与第一连接孔410对应连通的第二连接孔210，堵头41通过自攻螺丝6穿设在第一连接孔410和第二连接孔210内锁紧于散热底板2或灯管外罩1上。 The plug assembly 4 is mainly mounted on the lamp cover 1 by means of a plug 41 in cooperation with the lamp cover 1. The plug 41 is inserted into the lamp cover 1 with its end close to the lamp plate 31. Further, the plug 41 is provided with a first connecting hole 410. The heat dissipating bottom plate 2 or the lamp cover 1 is provided with a second connecting hole 210 corresponding to the first connecting hole 410. The plug 41 is passed through the tapping screw 6. The first connection hole 410 and the second connection hole 210 are locked in the first heat dissipation base plate 2 or the lamp cover 1 .
电源板42稳固插接在堵头41内。其中，在电源板42远离灯板31的一端设有正极插针421和负极插针422，堵头41远离灯板31的一端对应正极插针421和负极插针422分别设有正极凸柱411和负极凸柱412，正极插针421插入正极凸柱411中并与正极凸柱411导电连接，负极插针422插入负极凸柱412中并与负极凸柱412导电连接。该灯管通过该正极凸柱411和负极凸柱412与灯座导电连接，电源通过凸柱供给电源板42，使光源组件3工作。 The power board 42 is firmly inserted into the plug 41. The positive pin 421 and the negative pin 422 are disposed at one end of the power board 42 away from the light board 31. The one end of the plug 41 away from the light board 31 is provided with a positive pole 411 corresponding to the positive pin 421 and the negative pin 422, respectively. The positive electrode pin 421 is inserted into the positive electrode stud 411 and electrically connected to the positive electrode stud 411. The negative electrode pin 422 is inserted into the negative electrode stud 412 and electrically connected to the negative electrode stud 412. The lamp tube is electrically connected to the lamp holder through the positive electrode stud 411 and the negative electrode stud 412, and the power source is supplied to the power source plate 42 through the stud to operate the light source assembly 3.
参考图1-3，上述可自动化生产的灯管的制造方法，可包括以下步骤： Referring to Figures 1-3, the above method for manufacturing a lamp that can be automatically produced may include the following steps:
S1、将灯管外罩1传送至第一工位。 S1. Transfer the lamp cover 1 to the first station.
S2、将灯管外罩1的一端进行定位、封堵，将散热底板2自灯管外罩1的另一端插接到灯管外罩1内；将带有散热底板2的灯管外罩1传至第二工位。 S2, positioning and sealing one end of the lamp cover 1, inserting the heat dissipation plate 2 from the other end of the lamp cover 1 into the lamp cover 1; and transmitting the lamp cover 1 with the heat dissipation plate 2 to the first Two stations.
S3、将光源组件3的灯板31对准散热底板2纵向上相对两内侧的插槽22并插接到插槽22内；将带有灯板31的灯管外罩1传至第三工位。 S3, the light board 31 of the light source assembly 3 is aligned with the slot 22 of the opposite inner side of the heat dissipation base plate 2 and inserted into the slot 22; the lamp cover 1 with the light board 31 is transmitted to the third station. .
S4、将堵头组件4插接到灯管外罩1至少一端上，并使堵头组件4的电源板42和灯板31上的导电插接结构5对准插接。 S4, the plug assembly 4 is inserted into at least one end of the lamp cover 1, and the power board 42 of the plug assembly 4 and the conductive plug structure 5 on the lamp board 31 are aligned and inserted.
该制造方法中，灯管外罩1、散热底板2、光源组件3以及堵头组件4均是预先制备后放入对应的料框中。 In the manufacturing method, the lamp cover 1, the heat sink 2, the light source assembly 3, and the plug assembly 4 are all prepared in advance and placed in corresponding material frames.
本实施例中，在步骤S1中，将灯管外罩1放置在传送带上传送至第一工位。 In this embodiment, in step S1, the lamp cover 1 is placed on a conveyor belt and transported to the first station.
在步骤S2中，进一步可包括以下步骤： In step S2, the method may further include the following steps:
S2-1、在第一工位上，定位治具插入灯管外罩1的一端对其进行定位、封堵；该定位、封堵利于后续将散热底板2等组件自灯管外罩1的另一端（开口端）安装到其中。定位治具采用现有技术中的定位治具即可。 S2-1. At the first station, the positioning fixture is inserted into one end of the lamp cover 1 to position and block the same; the positioning and sealing facilitate the subsequent assembly of the heat dissipation base plate 2 and the like from the other end of the lamp cover 1 (open end) is installed therein. The positioning fixture can be used in the prior art.
S2-2、机械手从散热底板料框中取出散热底板2，将散热底板2纵向上的相对两外侧的定位槽21对准灯管外罩1内相对的定位块，并自灯管外罩1的另一端插接到灯管外罩1内。 S2-2. The robot takes out the heat dissipation base plate 2 from the heat dissipation base material frame, and aligns the opposite outer positioning grooves 21 in the longitudinal direction of the heat dissipation base plate 2 with the opposite positioning blocks in the lamp cover outer cover 1, and from the lamp cover 1 One end is inserted into the lamp cover 1 .
S2-3、将带有散热底板2的灯管外罩1放置在传送带上以传送至第二工位。 S2-3. The lamp cover 1 with the heat sink base plate 2 is placed on the conveyor belt for transfer to the second station.
在步骤S3中，进一步可包括以下步骤： In step S3, the following steps may further be included:
S3-1、在第二工位上，机械手从光源组件料框中取出灯板31。 S3-1. At the second station, the robot takes out the light board 31 from the light source assembly material frame.
S3-2、将灯板31对准灯管外罩1内散热底板2纵向上相对两内侧的插槽22并插接到插槽22内。 S3-2, the lamp board 31 is aligned with the slot 22 in the longitudinal direction of the heat dissipating bottom plate 2 in the lamp housing cover 1 and is inserted into the slot 22.
S3-3、将带有灯板31的灯管外罩1放置在传送带上以传送至第三工位。 S3-3. The lamp cover 1 with the lamp panel 31 is placed on a conveyor belt for transfer to the third station.
可在该步骤S3进行的同时，将堵头41放置到堵头模具中，将电源板42插入堵头41中，并使电源板42的正极插针421和负极插针422分别插入堵头41的正极凸柱411和负极凸柱412中并导电连接。进一步可通过打点设备在正极凸柱411和负极凸柱412外围打点，将正极插针421和负极插针422分别与正极凸柱411和负极凸柱412压紧，形成堵头组件4。 At the same time as the step S3, the plug 41 is placed in the plug mold, the power board 42 is inserted into the plug 41, and the positive pin 421 and the negative pin 422 of the power board 42 are inserted into the plug 41, respectively. The positive electrode stud 411 and the negative electrode stud 412 are electrically connected. Further, the positive electrode stud 421 and the negative electrode pin 422 are pressed against the positive electrode stud 411 and the negative electrode stud 412 by a dot device, and the plug assembly 4 is formed.
在步骤S4中，进一步可包括以下步骤： In step S4, the method may further include the following steps:
S4-1、机械手将堵头组件4插接到灯管外罩1一端（开口端）上，并使堵头组件4的电源板42和灯板31上的导电插接结构5对准插接。 S4-1. The robot inserts the plug assembly 4 onto one end (open end) of the lamp cover 1, and aligns the power board 42 of the plug assembly 4 with the conductive plug structure 5 on the lamp board 31.
由上述可知，导电插接结构5包括设置在电源板42或灯板31上的导电接触部51和对应设置在灯板31或电源板42上的导电插槽52，在对准插接时，将导电接触部51对准并插接到导电接槽52内，使得导电接触部51上的第一导电触点和导电接槽52内的第二导电触点接触电连接，从而实现电源板42和灯板31之间的导电连接。 As can be seen from the above, the conductive plug structure 5 includes a conductive contact portion 51 disposed on the power board 42 or the light board 31 and a conductive slot 52 correspondingly disposed on the light board 31 or the power board 42. The conductive contact portion 51 is aligned and inserted into the conductive socket 52 such that the first conductive contact on the conductive contact portion 51 and the second conductive contact in the conductive socket 52 are electrically connected to each other, thereby implementing the power board 42. An electrically conductive connection to the light panel 31.
S4-2、在堵头组件4的堵头41外侧锁入自攻螺丝6，将堵头41与散热底板2或灯管外罩1锁紧，从而可完成一端有堵头组件4的灯管的组装。 S4-2, the self-tapping screw 6 is locked outside the plug 41 of the plug assembly 4, and the plug 41 is locked with the heat dissipation base plate 2 or the lamp cover 1, so that the lamp tube with the plug assembly 4 at one end can be completed. Assembly.
在 步骤S4中，在堵头组件4插接到灯管外罩1上之前，可进一步在导电插接结构5的导电接触部51上或导电接槽52内点上导电胶，保证两者紧密插接并导电连接。 in In step S4, before the plug assembly 4 is inserted into the lamp cover 1, the conductive adhesive may be further placed on the conductive contact portion 51 of the conductive plug structure 5 or the conductive joint 52 to ensure that the two are closely inserted. And electrically connected.
灯管外罩1可根据需要为一端开口或两端均开口，堵头组件4安装在灯管外罩1的开口端上。通常，灯管两端均安装有堵头组件4；因此，在步骤S4中，进一步还包括以下步骤： The lamp cover 1 can be opened at one end or both ends as needed, and the plug assembly 4 is mounted on the open end of the lamp cover 1. Generally, the plug assembly 4 is installed at both ends of the lamp; therefore, in step S4, the following steps are further included:
S4-3、将一端安装有堵头组件4的灯管外罩1传送至第四工位； S4-3, transmitting the lamp cover 1 with the plug assembly 4 at one end to the fourth station;
S4-4、机械手将另一堵头组件4插接到灯管外罩1的另一端上，并使堵头组件4的电源板42和灯板31上的导电插接结构5对准插接。 S4-4, the robot inserts another plug assembly 4 onto the other end of the lamp cover 1, and aligns the power board 42 of the plug assembly 4 with the conductive plug structure 5 on the lamp board 31.
S4-5、在堵头组件4的堵头41外侧锁入自攻螺丝6，将堵头41与散热底板2或灯管外罩1锁紧，从而可完成两端均有堵头组件4的灯管的组装。 S4-5, the self-tapping screw 6 is locked outside the plug 41 of the plug assembly 4, and the plug 41 is locked with the heat dissipation base plate 2 or the lamp cover 1, so that the lamp with the plug assembly 4 at both ends can be completed. Assembly of the tube.
由上述可知，通过灯管的结构设计，可实现该灯管的全线的自动化生产，提高生产效率，且制得的灯管可靠性高。 It can be seen from the above that through the structural design of the lamp tube, the entire line of the lamp tube can be automatically produced, the production efficiency is improved, and the obtained lamp tube has high reliability.
以上所述仅为本发明的实施例，并非因此限制本发明的专利范围，凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换，或直接或间接运用在其他相关的技术领域，均同理包括在本发明的专利保护范围内。 The above is only the embodiment of the present invention, and is not intended to limit the scope of the invention, and the equivalent structure or equivalent process transformation of the present invention and the contents of the drawings may be directly or indirectly applied to other related technologies. The fields are all included in the scope of patent protection of the present invention.

Claims (10)

  1. 一种可自动化生产的灯管 ，包括管状的灯管外罩（1）、沿所述灯管外罩（1）轴向安装在所述灯管外罩（1）内的散热底板（2）、安装在所述散热底板（2）上的光源组件（3）、以及安装在所述灯管外罩（1）至少一端的堵头组件（4），所述光源组件（3）包括灯板（31）、以及设置在所述灯板（31）表面上并与所述灯板（31）导电连接的光源（32）；其特征在于，A lamp that can be automatically produced a tubular lamp cover (1), a heat dissipation plate (2) axially mounted in the lamp cover (1) along the lamp cover (1), and mounted on the heat dissipation plate (2) a light source assembly (3), and a plug assembly (4) mounted on at least one end of the lamp cover (1), the light source assembly (3) including a light board (31), and a light board ( 31) a light source (32) on the surface and electrically connected to the light panel (31);
    所述散热底板（2）纵向上的相对两内侧分别设有插槽（22），所述灯板（31）插入所述插槽（22）安装在所述散热底板（2）上；所述堵头组件（4）包括堵头（41）以及插接在所述堵头（41）内的电源板（42）；所述电源板（42）与所述灯板（31）之间设有导电插接结构（5）。a slot (22) is respectively disposed on opposite inner sides of the heat dissipation base plate (2) in a longitudinal direction, and the light board (31) is inserted into the slot (22) to be mounted on the heat dissipation base plate (2); The plug assembly (4) includes a plug (41) and a power board (42) inserted in the plug (41); the power board (42) is disposed between the power board (42) and the light board (31) Conductive plug structure (5).
  2. 根据权利要求1所述的可自动化生产的灯管 ，其特征在于，所述导电插接结构（5）包括在所述电源板（42）一端设置的导电接触部（51）、以及在所述灯板（31）对应所述导电接触部（51）设置的导电接槽（52），所述导电接触部（51）上设有第一导电触点，所述导电接槽（52）内对应所述第一导电触点设有第二导电触点；所述导电接触部（51）插接在所述导电接槽（52）内，通过所述第一导电触点和所述第二导电触点电连接并与所述光源（32）电连接；或者，Automatically produced lamp tube according to claim 1 The conductive plug structure (5) includes a conductive contact portion (51) disposed at one end of the power board (42), and the conductive contact portion (51) corresponding to the light board (31) a conductive contact groove (52), the conductive contact portion (51) is provided with a first conductive contact, and the conductive contact groove (52) is provided with a second conductive contact corresponding to the first conductive contact a conductive contact portion (51) is inserted into the conductive socket (52), electrically connected to the first conductive contact and the second conductive contact, and electrically connected to the light source (32) Connect; or,
    所述导电插接结构（5）包括在所述灯板（31）一端设置的导电接触部（51）、以及在所述电源板（42）对应所述导电接触部（51）设置的导电接槽（52），所述导电接触部（51）上设有第一导电触点，所述导电接槽（52）内对应所述第一导电触点设有第二导电触点；所述导电接触部（51）插接在所述导电接槽（52）内，通过所述第一导电触点和所述第二导电触点电连接并与所述光源（32）电连接。The conductive plug structure (5) includes a conductive contact portion (51) disposed at one end of the light board (31), and a conductive connection disposed at the power supply board (42) corresponding to the conductive contact portion (51) a first conductive contact is disposed on the conductive contact portion (51), and a second conductive contact is disposed in the conductive contact groove (52) corresponding to the first conductive contact; the conductive A contact portion (51) is inserted into the conductive socket (52), electrically connected by the first conductive contact and the second conductive contact and electrically connected to the light source (32).
  3. 根据权利要求2所述的可自动化生产的灯管 ，其特征在于，所述导电接槽（52）和所述导电接触部（51）之间还设有导电胶。Automatically produced lamp tube according to claim 2 It is characterized in that a conductive paste is further disposed between the conductive joint groove (52) and the conductive contact portion (51).
  4. 根据权利要求1所述的可自动化生产的灯管 ，其特征在于，所述散热底板（2）纵向上的相对两外侧分别设有定位槽（21），所述灯管外罩（1）内相对两侧分别设有与所述定位槽（21）配合的定位块。Automatically produced lamp tube according to claim 1 The positioning holes (21) are respectively disposed on opposite sides of the longitudinal direction of the heat dissipation base plate (2), and the opposite sides of the lamp cover (1) are respectively provided with the positioning groove (21) Matching positioning block.
  5. 根据权利要求1所述的可自动化生产的灯管 ，其特征在于，所述电源板（42）远离所述灯板（31）的一端设有正极插针（421）和负极插针（422），所述堵头（41）远离所述灯板（31）的一端对应所述正极插针（421）和负极插针（422）分别设有正极凸柱（411）和负极凸柱（412），所述正极插针（421）和负极插针（422）分别插入所述正极凸柱（411）和负极凸柱（412）中并导电连接。Automatically produced lamp tube according to claim 1 The end of the power board (42) away from the lamp board (31) is provided with a positive pin (421) and a negative pin (422), and the plug (41) is away from the light board. One end of (31) is provided with a positive electrode stud (421) and a negative electrode stud (422) respectively provided with a positive electrode stud (411) and a negative electrode stud (412), the positive pin (421) and the negative pin (422) are respectively inserted into the positive electrode stud (411) and the negative electrode stud (412) and electrically connected.
  6. 根据权利要求1所述的可自动化生产的灯管 ，其特征在于，所述堵头（41）以其靠近所述灯板（31）的一端插接在所述灯管外罩（1）上；所述堵头（41）上设有第一连接孔（410），所述散热底板（2）或灯管外罩（1）设有与所述第一连接孔（410）对应连通的第二连接孔（210），所述堵头（41）通过自攻螺丝（6）穿设在所述第一连接孔（410）和所述第二连接孔（210）内锁紧于所述散热底板（2）或灯管外罩（1）上。Automatically produced lamp tube according to claim 1 The plug (41) is inserted into the lamp cover (1) with one end thereof close to the lamp plate (31); the plug (41) is provided with a first connection a hole (410), the heat dissipation base plate (2) or the lamp cover (1) is provided with a second connection hole (210) corresponding to the first connection hole (410), and the plug (41) passes The self-tapping screw (6) is inserted into the first connecting hole (410) and the second connecting hole (210) to be locked to the heat dissipation base plate (2) or the lamp cover (1).
  7. 一种权利要求1-6任一项所述的可自动化生产的灯管的制造方法，其特征在于，包括以下步骤：A method of manufacturing an automatically produced lamp according to any one of claims 1 to 6, comprising the steps of:
    S1 、将灯管外罩（1）传送至第一工位；S1, conveying the lamp cover (1) to the first station;
    S2 、将所述灯管外罩（1）的一端进行定位、封堵，将散热底板（2）自所述灯管外罩（1）的另一端插接到所述灯管外罩（1）内；将带有所述散热底板（2）的灯管外罩（1）传至第二工位；S2 Positioning and sealing one end of the lamp cover (1), and inserting the heat dissipation bottom plate (2) from the other end of the lamp cover (1) into the lamp cover (1); The lamp cover (1) with the heat dissipation base plate (2) is transmitted to the second station;
    S3 、将光源组件（3）的灯板（31）对准所述散热底板（2）纵向上相对两内侧的插槽（22）并插接到所述插槽（22）内；将带有所述灯板（31）的灯管外罩（1）传至第三工位；S3 Aligning the light board (31) of the light source assembly (3) with the opposite inner side slots (22) of the heat dissipation base plate (2) and inserting into the slot (22); The lamp cover (1) of the lamp board (31) is transmitted to the third station;
    S4 、将堵头组件（4）插接到所述灯管外罩（1）至少一端上，并使所述堵头组件（4）的电源板（42）和所述灯板（31）上的导电插接结构（5）对准插接。S4 Plugging the plug assembly (4) onto at least one end of the lamp housing (1), and electrically conducting the power board (42) of the plug assembly (4) and the lamp board (31) The plug structure (5) is aligned with the plug.
  8. 根据权利要求7所述的制造方法，其特征在于，所述步骤S4中，在所述堵头组件（4）插接到所述灯管外罩（1）上之前，在所述导电插接结构（5）的导电接触部（51）上或导电接槽（52）内点上导电胶。The manufacturing method according to claim 7, wherein in the step S4, before the plug assembly (4) is inserted into the lamp cover (1), the conductive plug structure A conductive paste is placed on the conductive contact portion (51) of (5) or at the conductive contact groove (52).
  9. 根据权利要求7所述的制造方法，其特征在于，在所述步骤S1中，将灯管外罩（1）放置在传送带上传送至第一工位；The manufacturing method according to claim 7, wherein in the step S1, the lamp cover (1) is placed on the conveyor belt and transferred to the first station;
    在所述步骤S2中，包括以下步骤：In the step S2, the following steps are included:
    S2-1 、在第一工位上，定位治具插入所述灯管外罩（1）的一端对其进行定位、封堵；S2-1, in the first station, the positioning fixture is inserted into one end of the lamp cover (1) to position and block the same;
    S2-2 、机械手从散热底板料框中取出散热底板（2），将所述散热底板（2）纵向上的相对两外侧的定位槽（21）对准所述灯管外罩（1）内相对的定位块，并自所述灯管外罩（1）的另一端插接到所述灯管外罩（1）内；S2-2 The robot removes the heat dissipation base plate (2) from the heat dissipation floor material frame, and aligns the opposite outer side positioning grooves (21) in the longitudinal direction of the heat dissipation base plate (2) with the opposite positioning blocks in the lamp tube cover (1). And the other end of the lamp cover (1) is inserted into the lamp cover (1);
    S2-3 、将带有所述散热底板（2）的灯管外罩（1）放置在传送带上以传送至第二工位；S2-3, placing a lamp cover (1) with the heat dissipation base plate (2) on a conveyor belt for transmission to a second station;
    在所述步骤S3中，包括以下步骤：In the step S3, the following steps are included:
    S3-1 、在第二工位上，机械手从光源组件料框中取出灯板（31）；S3-1, in the second station, the robot takes out the light board (31) from the light source assembly material frame;
    S3-2 、将灯板（31）对准所述灯管外罩（1）内散热底板（2）纵向上相对两内侧的插槽（22）并插接到所述插槽（22）内；S3-2 Aligning the light board (31) with the slot (22) opposite to the inner side of the heat dissipation base plate (2) in the longitudinal direction of the heat dissipation base plate (2) and inserting into the slot (22);
    S3-3 、将带有所述灯板（31）的灯管外罩（1）放置在传送带上以传送至第三工位；S3-3, placing a lamp cover (1) with the lamp plate (31) on a conveyor belt for transmission to a third station;
    同时，将堵头（41）放置到堵头模具中，将电源板（42）插入所述堵头（41）中，并使电源板（42）的正极插针（421）和负极插针（422）分别插入堵头（41）的正极凸柱（411）和负极凸柱（412）中并导电连接；通过打点设备在所述正极凸柱（411）和负极凸柱（412）外围打点，将正极插针（421）和负极插针（422）分别与正极凸柱（411）和负极凸柱（412）压紧，形成堵头组件（4）；At the same time, the plug (41) is placed in the plug mold, the power board (42) is inserted into the plug (41), and the positive pin (421) and the negative pin of the power board (42) are placed ( 422) respectively inserted into the positive electrode stud (411) and the negative electrode stud (412) of the plug (41) and electrically connected; and dot the periphery of the positive stud (411) and the negative stud (412) by a dot device, The positive electrode pin (421) and the negative electrode pin (422) are respectively pressed against the positive electrode stud (411) and the negative electrode stud (412) to form a plug assembly (4);
    在所述步骤S4中，包括以下步骤：In the step S4, the following steps are included:
    S4-1 、机械手将堵头组件（4）插接到所述灯管外罩（1）一端上，并使所述堵头组件（4）的电源板（42）和所述灯板（31）上的导电插接结构（5）对准插接；S4-1 The robot inserts the plug assembly (4) onto one end of the lamp cover (1), and electrically conducts the power board (42) of the plug assembly (4) and the lamp board (31). The plug structure (5) is aligned with the plug;
    S4-2 、在所述堵头组件（4）的堵头（41）外侧锁入自攻螺丝（6），将所述堵头（41）与所述散热底板（2）或灯管外罩（1）锁紧。S4-2 Locking the self-tapping screw (6) outside the plug (41) of the plug assembly (4), locking the plug (41) with the heat sink base plate (2) or the lamp cover (1) tight.
  10. 根据权利要求9所述的制造方法，其特征在于，在所述步骤S4中，还包括以下步骤：The manufacturing method according to claim 9, wherein in the step S4, the method further comprises the following steps:
    S4-3 、将一端安装有所述堵头组件（4）的灯管外罩（1）传送至第四工位；S4-3, transmitting the lamp cover (1) with the plug assembly (4) at one end to the fourth station;
    S4-4 、机械手将另一堵头组件（4）插接到所述灯管外罩（1）的另一端上，并使所述堵头组件（4）的电源板（42）和所述灯板（31）上的导电插接结构（5）对准插接；S4-4 The robot inserts another plug assembly (4) onto the other end of the lamp housing (1), and causes the power board (42) of the plug assembly (4) and the light board (31) The conductive plug structure (5) on the alignment is inserted;
    S4-5 、在所述堵头组件（4）的堵头（41）外侧锁入自攻螺丝（6），将所述堵头（41）与所述散热底板（2）或灯管外罩（1）锁紧。 S4-5 Locking the self-tapping screw (6) outside the plug (41) of the plug assembly (4), locking the plug (41) with the heat sink base plate (2) or the lamp cover (1) tight.
PCT/CN2014/090765 2014-11-10 2014-11-10 Automatically producible lamp tube and manufacturing method therefor WO2016074140A1 (en)

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CN204300737U (en) * 2014-11-10 2015-04-29 刘美婵 Can the fluorescent tube of automated production

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