CN203269298U - Side dump skip gangue turning device for inclined shaft, and inclined shaft lifting system - Google Patents
Side dump skip gangue turning device for inclined shaft, and inclined shaft lifting system Download PDFInfo
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Abstract
本实用新型提供了一种用于斜井的侧卸式箕斗翻矸装置。该装置包括箕斗底盘、设置在该箕斗底盘上方并能够向第一方向侧倾卸料的料斗、屯渣系统、栈桥系统和曲轨,屯渣系统位于远离斜井井口的地面上,用于囤积从箕斗卸下的矸石;栈桥系统包括具有预定坡度的轨道和轨道运行平台,轨道运行平台包括支架和铺设在支架上的枕木,箕斗底盘能够沿轨道行走,栈桥系统从斜井井口延伸至屯渣系统上方;曲轨固定在位于屯渣系统上方的枕木的远离第一方向的一端上,曲轨靠近箕斗底盘的一侧固定设置有限位部,限位部能够防止因料斗的侧卸卸料而导致的箕斗底盘的侧倾。本实用新型的翻矸装置降低了用于斜井的侧卸式箕斗侧翻、倾覆的可能性,整个翻矸装置的稳定性高。
The utility model provides a side unloading skip bucket turning device for inclined shafts. The device includes a skip chassis, a hopper arranged above the skip chassis and capable of dumping materials in a first direction, a slag collection system, a trestle system and a curved rail, the slag collection system is located on the ground away from the wellhead of the inclined shaft, and is used It is used to hoard the gangue unloaded from the skip; the trestle system includes a track with a predetermined slope and a track running platform. The track running platform includes a bracket and sleepers laid on the bracket. The skip chassis can walk along the track. Extending to the top of the slag collection system; the curved rail is fixed on the end of the sleeper above the slag collection system away from the first direction, and the side of the curved rail close to the bottom of the skip is fixed with a limiting part, which can prevent the The side tilt of the skip chassis caused by side discharge. The gangue-turning device of the utility model reduces the possibility of side-discharging skips used in inclined shafts turning sideways and overturning, and the whole gangue-turning device has high stability.
Description
技术领域 technical field
本实用新型涉及一种矿井用的设备,更加具体地讲,涉及一种斜井用侧卸式箕斗的卸载设备。 The utility model relates to a kind of equipment used in mines, more specifically, relates to a kind of unloading equipment of side unloading skip used in inclined shafts. the
背景技术 Background technique
现目前用于斜井施工的提升装置主要包括:前卸式箕斗、底卸式箕斗和侧卸式箕斗。前两者在应用过程中存在冲击力大、箕斗框容易变形、卸载时容易卡住、不稳定、过卷距离短、施工效率低下等诸多缺点,作为前两者的替代品——侧卸式箕斗因其具有卸载时冲击力小,旋转阻力矩小,过卷距离长,卸载快等特点,正逐渐呈普及趋势。然而,目前侧卸式箕斗所采用的翻矸装置并无统一的样式,箕斗出厂时仅提供翻矸原理以供参考,需使用者自行构建翻矸装置,导致侧卸式箕斗倾覆、侧翻事故突发率激增,安全隐患较大。 The hoisting devices currently used for inclined shaft construction mainly include: front discharge skips, bottom discharge skips and side discharge skips. The former two have many disadvantages in the application process, such as large impact force, easy deformation of the skip frame, easy jamming when unloading, instability, short over-rolling distance, and low construction efficiency. As a substitute for the former two - side unloading Because of its small impact force during unloading, small rotational resistance moment, long over-rolling distance, and fast unloading, the type skip is gradually becoming popular. However, at present, there is no uniform pattern for the dumping device used in the side-discharging skip. When the skip leaves the factory, only the dumping principle is provided for reference. The sudden rate of rollover accidents has increased sharply, posing a greater safety hazard. the
实用新型内容 Utility model content
针对现有技术存在的上述不足,本实用新型的目的之一在于提供一种防止箕斗在卸载矸石时发生侧翻的翻矸装置。 In view of the above-mentioned deficiencies in the prior art, one of the purposes of the present utility model is to provide a gangue turning device that prevents the skip from turning sideways when unloading gangue. the
本实用新型的一方面提供了一种用于斜井的侧卸式箕斗翻矸装置,所述用于斜井的侧卸式箕斗翻矸装置包括箕斗底盘、设置在该箕斗底盘上方并能够向第一方向侧倾卸料的料斗、屯渣系统、栈桥系统和曲轨,其中,所述屯渣系统位于远离斜井井口的地面上,用于囤积从箕斗卸下的矸石;所述栈桥系统包括具有预定坡度的轨道和轨道运行平台,所述轨道运行平台包括支架和铺设在支架上的枕木,所述箕斗底盘能够沿所述轨道行走,所述栈桥系统从斜井井口延伸至所述屯渣系统上方;所述曲轨固定在位于屯渣系统上方的枕木的远离所述第一方向的一端上,所述曲轨靠近箕斗底盘的一侧固定设置有限位部,所述限位部能够防止因料斗的侧卸卸料而导致的箕斗底盘的侧倾。 One aspect of the utility model provides a side-discharging skip turning device for inclined shafts. The side-discharging skip turning device for inclined wells includes a skip chassis, and is arranged on the skip chassis. A hopper, a slag collection system, a trestle system, and a curved track that are above and capable of sideways dumping in the first direction, wherein the slag collection system is located on the ground away from the wellhead of the inclined shaft, and is used to store waste rock unloaded from the skip The trestle system includes a track with a predetermined slope and a track running platform, the track running platform includes a support and sleepers laid on the support, the skip chassis can walk along the track, and the trestle system starts from the inclined shaft The wellhead extends above the slag collection system; the curved rail is fixed on the end of the sleeper above the slag collection system away from the first direction, and the side of the curved rail close to the bottom of the skip is fixed with a limiting part , the limit part can prevent the side tilting of the skip chassis caused by the side discharge of the hopper. the
根据本实用新型的用于斜井的侧卸式箕斗翻矸装置的一个实施例,所述 箕斗底盘与行走于所述轨道上的滚轮固定连接,所述限位部为位于所述滚轮上方的防倾覆肋板。 According to one embodiment of the side-discharging skip dumping device for inclined shafts of the present invention, the skip chassis is fixedly connected to the rollers running on the track, and the limiting part is located on the rollers. Upper anti-overturn ribs. the
根据本实用新型的用于斜井的侧卸式箕斗翻矸装置的一个实施例,所述翻矸装置还包括设置曲轨所在轨道段前方的阻车构件,箕斗底盘的前端具有突出部,所述阻车构件具有能够供所述突出部嵌入的结构。 According to one embodiment of the side-discharging skip turning gangue device for inclined shafts of the present invention, the turning gangue device also includes a vehicle-blocking member arranged in front of the track section where the curved track is located, and the front end of the skip chassis has a protrusion , the traffic blocking member has a structure capable of being embedded by the protruding portion. the
根据本实用新型的用于斜井的侧卸式箕斗翻矸装置的一个实施例,所述阻车构件为可拆卸结构。 According to an embodiment of the side-discharging skip dumping device for inclined shafts of the present invention, the vehicle blocking member is a detachable structure. the
根据本实用新型的用于斜井的侧卸式箕斗翻矸装置的一个实施例,所述栈桥为钢结构,所述翻矸装置还包括避雷系统,所述避雷系统包括金属材料的接闪器、托架、引线和接地体,其中,所述接闪器的形状为具有尖锐头部的针形;所述托架用于将接闪器固定在所述栈桥系统上,所述托架与所述接闪器之间不导电,且所述接闪器不与栈桥直接接触;所述引线外表面包覆有绝缘材料,所述引线的一端连接接闪器,另一端与埋设在地下的接地体连接。 According to an embodiment of the side-discharging skip turning gangue device for inclined shafts of the present invention, the trestle is a steel structure, and the gangue turning device also includes a lightning protection system, and the lightning protection system includes a lightning protection system made of metal materials. device, bracket, lead wire and grounding body, wherein the shape of the lightning receptor is a needle with a sharp head; the bracket is used to fix the lightning receptor on the trestle system, and the bracket It is non-conductive with the lightning receptor, and the lightning receptor is not in direct contact with the trestle; the outer surface of the lead wire is covered with insulating material, one end of the lead wire is connected to the lightning receptor, and the other end is connected to the ground ground connection. the
根据本实用新型的用于斜井的侧卸式箕斗翻矸装置的一个实施例,所述托架可以由上下重叠且固定在一起的三层托板构成,其中,上层托板用于焊接固定接闪器,中间层托板由绝缘材料制成,下层托板与栈桥固定连接;所述接闪器穿过所述托架的三层托板后通过引线与接地体连接。 According to one embodiment of the side-discharging skip turning gangue device for inclined shafts of the present invention, the bracket can be composed of three layers of pallets that overlap up and down and are fixed together, wherein the upper pallet is used for welding The lightning receptor is fixed, the intermediate supporting board is made of insulating material, and the lower supporting board is fixedly connected with the trestle; the lightning receiving device passes through the three-layer supporting board of the bracket and is connected to the grounding body through a lead wire. the
根据本实用新型的用于斜井的侧卸式箕斗翻矸装置的一个实施例,位于所述曲轨下方的支架宽度比其他部分的支架宽度窄。 According to one embodiment of the side-discharging skip dumping device for inclined shafts of the present invention, the width of the support located under the curved rail is narrower than that of other parts. the
根据本实用新型的用于斜井的侧卸式箕斗翻矸装置的一个实施例,所述屯渣系统由两个桥墩构成,所述两个桥墩之间留有囤积矸石的空间。 According to an embodiment of the side-discharging skip dumping device for inclined shafts of the present invention, the slag collecting system is composed of two piers, and there is a space for hoarding gangue between the two piers. the
本实用新型的另一方面提供了一种斜井提升系统,所述斜井提升系统包括井架、卷扬机,以及上述侧卸式箕斗翻矸装置。 Another aspect of the utility model provides an inclined shaft hoisting system. The inclined shaft hoisting system includes a derrick, a hoist, and the above-mentioned side-discharging skip turning device. the
与现有技术相比,本实用新型的有益效果包括:降低了侧卸式箕斗侧翻、倾覆的可能性,整个翻矸装置的稳定性高,并具有适用性广、成本低、安全系数高等优点。 Compared with the prior art, the beneficial effects of the utility model include: reducing the possibility of the side-discharging skip turning sideways and overturning; Advanced advantages. the
附图说明 Description of drawings
通过下面结合附图进行的描述,本实用新型的上述和其他目的及特点将会变得更加清楚,其中: Through the following description in conjunction with the accompanying drawings, the above-mentioned and other purposes and features of the present utility model will become clearer, wherein:
图1A示出了采用本实用新型示例性实施例的翻矸装置的斜井提升系统 的平面布置主视图。 Fig. 1A shows the plan layout front view of the inclined shaft hoisting system adopting the gangue turning device of the exemplary embodiment of the present utility model. the
图1B示出了采用本实用新型示例性实施例的翻矸装置的斜井提升系统的平面布置俯视图。 Fig. 1B shows a top view of the plane layout of the inclined shaft hoisting system adopting the gangue turning device according to the exemplary embodiment of the present invention. the
图1C是图1A中沿A-A线的截面图。 Fig. 1C is a cross-sectional view along line A-A in Fig. 1A. the
图1D是图1A中沿B-B线的截面图。 Fig. 1D is a cross-sectional view along line B-B in Fig. 1A. the
图2A示出了本实用新型示例性实施例的翻矸装置的曲轨安装示意图。 Fig. 2A shows a schematic diagram of installation of curved rails of the gangue turning device according to an exemplary embodiment of the present invention. the
图2B是图2A中沿A-A线的截面图。 Fig. 2B is a cross-sectional view along line A-A in Fig. 2A. the
图3示出了采用本实用新型示例性实施例的翻矸装置的箕斗侧卸示意图。 Fig. 3 shows a schematic diagram of side unloading of a skip using the gangue turning device according to an exemplary embodiment of the present invention. the
图4A示出了本实用新型示例性实施例的翻矸装置的支架的局部安装结构图。 Fig. 4A shows a partial installation structure diagram of the bracket of the gangue turning device according to the exemplary embodiment of the present invention. the
图4B是图4A中沿A-A线的截面图。 Fig. 4B is a cross-sectional view along line A-A in Fig. 4A. the
图5A示出了本实用新型示例性实施例的阻车构件的结构示意图。 Fig. 5A shows a schematic structural view of a vehicle blocking member of an exemplary embodiment of the present invention. the
图5B是图5A中沿A-A线的截面图。 Fig. 5B is a cross-sectional view along line A-A in Fig. 5A. the
图6A示出了采用本实用新型示例性实施例的避雷系统的示意图。 Fig. 6A shows a schematic diagram of a lightning protection system using an exemplary embodiment of the present invention. the
图6B示出了采用本实用新型示例性实施例的避雷系统的上层托板的示意图。 Fig. 6B shows a schematic diagram of the upper pallet of the lightning protection system according to the exemplary embodiment of the present invention. the
图6C示出了采用本实用新型示例性实施例的避雷系统的中间层托板的示意图。 Fig. 6C shows a schematic diagram of the intermediate support plate of the lightning protection system according to the exemplary embodiment of the present invention. the
图6D示出了采用本实用新型示例性实施例的避雷系统的下层托板的示意图。 Fig. 6D shows a schematic diagram of the lower supporting plate of the lightning protection system according to the exemplary embodiment of the present invention. the
附图标记说明如下: Reference signs are explained as follows:
100、箕斗110、滚轮120、箕斗底盘130、料斗200、I型井架300、卷扬机1、屯渣系统2、支架3、钢轨4、枕木5、曲轨6、托梁7、防倾覆肋板8、I32a工字钢横梁9、基础梁10、基座11、夹条12、活动插销13、接闪器14、上层托板15、中间层托板16、下层托板17、引线。
100, skip 110,
具体实施方式 Detailed ways
在下文中,将结合示例性实施例来详细说明本实用新型的的用于斜井的侧卸式箕斗翻矸装置。 Hereinafter, the side-discharging skip dumping device for inclined shafts of the present invention will be described in detail in combination with exemplary embodiments. the
根据本实用新型一方面的用于斜井的侧卸式箕斗翻矸装置包括箕斗底盘、设置在该箕斗底盘上方并能够向第一方向侧倾卸料的料斗、屯渣系统、栈桥系统和曲轨,其中,所述屯渣系统位于远离斜井井口的地面上,用于囤积从箕斗卸下的矸石;所述栈桥系统包括具有预定坡度的轨道和轨道运行平台,所述轨道运行平台包括支架和铺设在支架上的枕木,所述箕斗底盘能够沿所述轨道行走,所述栈桥系统从斜井井口延伸至所述屯渣系统上方;所述曲轨固定在位于屯渣系统上方的枕木的远离所述第一方向的一端上,所述曲轨靠近箕斗底盘的一侧固定设置有限位部,所述限位部能够防止因料斗的侧卸卸料而导致的箕斗底盘的侧倾。 According to one aspect of the utility model, the side-discharging skip dumping device for inclined shafts includes a skip chassis, a hopper arranged above the skip chassis and capable of dumping materials in a first direction, a slag storage system, and a trestle system and curved track, wherein, the slag collection system is located on the ground away from the wellhead of the inclined shaft, and is used to hoard waste rock unloaded from the skip; the trestle system includes a track with a predetermined slope and a track running platform, and the track The operating platform includes a bracket and sleepers laid on the bracket, the skip chassis can walk along the track, the trestle system extends from the wellhead of the inclined shaft to above the slag collection system; the curved rail is fixed on the slag collection system On the end of the sleeper above the system away from the first direction, the side of the curved rail close to the skip chassis is fixed with a limiting part, and the limiting part can prevent the skip caused by the side discharge of the hopper. The roll of the bucket chassis. the
当箕斗卸载矸石时,箕斗底盘会有侧倾的趋势,箕斗的重心偏向第一方向,此时,曲轨上的限位部将底盘压住,限位部所受的力通过曲轨传递到枕木,即在枕木固定有曲轨的一端受到向下的压力,根据杠杆原理,枕木的另一端(即,靠近第一方向的一端)会有向上翘的趋势,此时箕斗底盘靠近枕木另一端的部分受到向上的力,就抵消了一部分箕斗重心向第一方向偏移产生的力,从而降低了箕斗侧翻脱轨的可能性。 When the skip is unloading gangue, the chassis of the skip will tend to tilt, and the center of gravity of the skip is biased towards the first direction. The rail is transmitted to the sleeper, that is, the end of the sleeper fixed with the curved rail is under downward pressure. According to the principle of leverage, the other end of the sleeper (that is, the end close to the first direction) will have a tendency to warp upwards. At this time, the skip chassis The part close to the other end of the sleeper is subjected to an upward force, which offsets the force generated by the deviation of the center of gravity of a part of the skip to the first direction, thereby reducing the possibility of the skip turning over and derailing. the
若单独采用在曲轨上设置限位部的方式,而将曲轨与枕木独立安装,虽然通过限位部压制箕斗底部也可以在一定程度上减小箕斗侧翻的可能性,但是长期使用这种强行压制箕斗的方式容易出现松动破坏,使用寿命短等问题。而本示例性实施例的翻矸装置将具有限位部的曲轨安装在枕木上,通过力的相互传递避免箕斗侧翻,更加有利于整个翻矸装置的稳定性。 If the way of setting the limit part on the curved rail is adopted alone, and the curved rail and the crossties are installed independently, although the possibility of the skip rollover can be reduced to a certain extent by pressing the bottom of the skip through the limit part, but the long-term Using this mode of forcibly suppressing the skip is prone to loosening and damage, and problems such as short service life. However, in the gangue turning device of this exemplary embodiment, curved rails with limiting parts are installed on the sleepers, and the skip is prevented from turning over through the mutual transmission of force, which is more conducive to the stability of the whole gangue turning device. the
在本实用新型用于斜井的侧卸式箕斗翻矸装置的一个优选地示例性实施例中,箕斗底盘与行走于轨道上的滚轮固定连接,所述限位部为位于所述滚轮上方的防倾覆肋板。在工作中,当箕斗运行至翻矸位置后,该防倾覆肋板刚好位于远离箕斗的料斗的侧倾卸料方向(即,第一方向)的滚轮上方,以限制因箕斗的侧倾卸料而导致的滚轮的侧倾,从而避免了因箕斗的侧倾卸料而导致的箕斗底盘的侧倾。然而,本实用新型不限于此,还可通过防倾覆肋板来限定箕斗底盘的其它部位或其它与箕斗底盘固定连接的部件,从而起到防止因箕斗的侧卸而引起的箕斗底盘的侧倾,以达到防止本实用新型的侧卸式箕斗翻矸装置倾覆的效果。由于滚轮的体积较大,翻矸时不容易卡住,因此,优选在滚轮上方设置防倾覆肋板。 In a preferred exemplary embodiment of the side-discharging skip dumping device for inclined shafts of the present invention, the skip chassis is fixedly connected with the rollers running on the track, and the limiting part is located on the rollers. Upper anti-overturn ribs. In operation, when the skip moves to the overturning position, the anti-overturning rib is just above the rollers in the sideways discharge direction (that is, the first direction) of the hopper far away from the skip, so as to limit the The side tilt of the roller caused by the dumping of the material avoids the side tilt of the skip chassis caused by the side dump of the skip. However, the utility model is not limited thereto, and other parts of the skip chassis or other parts fixedly connected with the skip chassis can also be limited by the anti-overturning ribs, so as to prevent the skip from falling due to the side discharge of the skip. The side tilting of chassis, to reach the effect that prevents the side unloading type skip of the present utility model from overturning. Due to the large volume of the roller, it is not easy to get stuck when turning over the gangue. Therefore, it is preferable to arrange an anti-overturning rib above the roller. the
在本实用新型用于斜井的侧卸式箕斗翻矸装置的一个优选地示例性实施 例中,所述翻矸装置还包括设置曲轨所在轨道段(以下,简称曲轨段)前方的阻车构件,箕斗底盘的前端具有突出部(例如,用于挂设牵引绳),所述阻车构件具有能够供所述突出部嵌入的结构。其工作原理为:当箕斗运行至翻矸位置时,箕斗底盘的突出部刚好嵌入阻车构件,以阻止箕斗的向前和向上运动趋势。可以看出,此阻车构件除了能够阻止箕斗前进外,也能够在箕斗发生侧翻倾向时,将其压制在轨道上。进一步地,所述阻车构件为可拆卸结构。当箕斗因运动趋势和阻车装置卡在一起时,可以将阻车构件拆下来。 In a preferred exemplary embodiment of the side-discharging skip turning device for inclined shafts of the present invention, the turning device also includes a track section (hereinafter referred to as the curved track section) in front of which the curved track is located. As for the anti-vehicle component, the front end of the skip chassis has a protruding part (for example, for hanging a traction rope), and the anti-vehicle component has a structure capable of embedding the protruding part. Its working principle is: when the skip moves to the turning position, the protruding part of the skip chassis just embeds the car-stopping member to prevent the forward and upward movement of the skip. It can be seen that, in addition to preventing the skip from advancing, the vehicle blocking member can also suppress the skip on the track when the skip tends to roll over. Further, the vehicle blocking member is a detachable structure. When the skip is stuck together with the vehicle-blocking device due to the movement tendency, the vehicle-blocking member can be removed. the
在本实用新型用于斜井的侧卸式箕斗翻矸装置的另一个优选地示例性实施例中,所述栈桥为钢结构,由于整个翻矸装置基本是金属材质,且处于开阔地界。如遭遇雷雨季节将带来非常大的安全隐患。而给本实施例的翻矸装置安装避雷针具有相当程度的特殊性,因整个结构均能导电,避雷针在接地过程中必须严禁与结构接触。在本实施例中,提供了一种适用于钢结构栈桥的避雷系统。所述避雷系统包括金属材料的接闪器、托架、引线和接地体。其中,所述接闪器的形状为具有尖锐头部的针形;所述托架用于将接闪器固定在所述栈桥系统上,所述托架与所述接闪器之间不导电,且所述接闪器不与栈桥直接接触;所述引线外表面包覆有绝缘材料,所述引线的一端连接接闪器,另一端与埋设在地下的接地体连接。 In another preferred exemplary embodiment of the side-discharging skip dumping device for inclined shafts of the present invention, the trestle is a steel structure, since the entire dumping device is basically made of metal and is located in an open area. Such as encountering the thunderstorm season will bring a very large safety hazard. The installation of the lightning rod for the gangue turning device of this embodiment has a considerable degree of particularity, because the entire structure can conduct electricity, and the lightning rod must be strictly prohibited from contacting the structure during the grounding process. In this embodiment, a lightning protection system suitable for steel trestle bridges is provided. The lightning protection system includes a lightning receptor made of metal material, a bracket, a lead wire and a grounding body. Wherein, the shape of the lightning receptor is a needle with a sharp head; the bracket is used to fix the lightning receptor on the trestle system, and there is no conduction between the bracket and the lightning receptor , and the air-termination device is not in direct contact with the trestle; the outer surface of the lead wire is covered with insulating material, one end of the lead wire is connected to the air-termination device, and the other end is connected to the grounding body buried underground. the
在本实用新型用于斜井的侧卸式箕斗翻矸装置的另一个优选地示例性实施例中,所述托架由上下重叠且固定在一起的三层托板构成,其中,上层托板用于焊接固定接闪器,中间层的托板由绝缘材料制成,下层托板与栈桥固定连接;所述接闪器穿过所述托架的三层托板后通过引线与接地体连接。 In another preferred exemplary embodiment of the side-discharging skip dumping device for inclined shafts of the present invention, the bracket is composed of three layers of pallets that overlap up and down and are fixed together, wherein the upper bracket The board is used to weld and fix the air-terminating device. The supporting plate in the middle layer is made of insulating material, and the supporting plate in the lower layer is fixedly connected with the trestle; connect. the
在本实用新型用于斜井的侧卸式箕斗翻矸装置的另一个优选地示例性实施例中,当箕斗进入曲轨进行翻矸时,为避免落下的矸石碰撞砸毁支架,位于所述曲轨下方的支架宽度比其他部分的支架宽度窄。 In another preferred exemplary embodiment of the utility model of the side-discharging skip turning gangue device for inclined shafts, when the skip enters the curved track to turn gangue, in order to prevent the falling gangue from colliding and smashing the support, the The width of the support below the curved rail is narrower than that of other parts. the
本实用新型的另一方面提供了一种斜井提升系统,所述斜井提升系统包括井架、卷扬机,以及上述侧卸式箕斗翻矸装置。 Another aspect of the utility model provides an inclined shaft hoisting system. The inclined shaft hoisting system includes a derrick, a hoist, and the above-mentioned side-discharging skip turning device. the
下面,将参照附图来详细说明本实用新型的一个示例性实施例。 Hereinafter, an exemplary embodiment of the present utility model will be described in detail with reference to the accompanying drawings. the
图1A是采用本实用新型示例性实施例的翻矸装置的斜井提升系统的平面布置主视图。图1B是采用本实用新型示例性实施例的翻矸装置的斜井提升系统的平面布置俯视图。图1C是图1A中沿A-A线的截面图。图1D是图1A中沿B-B线的截面图。图2A是本实用新型示例性实施例的翻矸装置的曲轨 安装示意图。图2B是图2A中沿A-A线的截面图。图3是采用本实用新型示例性实施例的翻矸装置的箕斗侧卸示意图。图4A是本实用新型示例性实施例的翻矸装置的支架的局部安装结构图。图4B是图4A中沿A-A线的截面图。图5A是本实用新型示例性实施例的阻车构件的结构示意图。图5B是图5A中沿A-A线的截面图。图6A是采用本实用新型示例性实施例的避雷系统的示意图。图6B是采用本实用新型示例性实施例的避雷系统的上层托板的示意图。图6C是采用本实用新型示例性实施例的避雷系统的中间层托板的示意图。图6D是采用本实用新型示例性实施例的避雷系统的下层托板的示意图。 Fig. 1A is a front view of the plane layout of the inclined shaft hoisting system using the gangue turning device according to the exemplary embodiment of the present invention. Fig. 1B is a top view of the plane layout of the inclined shaft hoisting system using the gangue turning device according to the exemplary embodiment of the present invention. Fig. 1C is a cross-sectional view along line A-A in Fig. 1A. Fig. 1D is a cross-sectional view along line B-B in Fig. 1A. Fig. 2A is a schematic diagram of installation of curved rails of the gangue turning device in an exemplary embodiment of the present invention. Fig. 2B is a cross-sectional view along line A-A in Fig. 2A. Fig. 3 is a schematic diagram of side unloading of the skip using the gangue turning device according to the exemplary embodiment of the present utility model. Fig. 4A is a partial installation structure diagram of the bracket of the gangue turning device according to the exemplary embodiment of the present invention. Fig. 4B is a cross-sectional view along line A-A in Fig. 4A. Fig. 5A is a schematic structural view of a vehicle blocking member according to an exemplary embodiment of the present invention. Fig. 5B is a cross-sectional view along line A-A in Fig. 5A. Fig. 6A is a schematic diagram of a lightning protection system using an exemplary embodiment of the present invention. Fig. 6B is a schematic diagram of the upper pallet of the lightning protection system according to the exemplary embodiment of the present invention. Fig. 6C is a schematic diagram of an intermediate support plate of a lightning protection system according to an exemplary embodiment of the present invention. Fig. 6D is a schematic diagram of the lower supporting plate of the lightning protection system according to the exemplary embodiment of the present invention. the
如图1A至图1D所示,某钢厂进行斜井施工,斜井提升系统包括箕斗100、I型井架200、卷扬机300以及翻矸装置,卷扬机300通过穿过I型井架200的钢丝绳将箕斗100从斜井井口运送到翻矸装置上。本实施例的翻矸装置包括屯渣系统、栈桥系统、曲轨、阻车结构、避雷系统。
As shown in Fig. 1A to Fig. 1D, a certain steel factory carries out inclined shaft construction, and the inclined shaft hoisting system includes a
其中,屯渣系统1位于远离斜井井口的地面上。因井内运出的渣石依靠装载机配合斯泰尔卡车进行二次转运,为保证二次运输的效率,翻矸处屯渣有效容积应大于两茬炮的渣石运量,约80m3。故本实施例的翻矸位置的屯渣系统由两个4.5m高的毛石混凝土桥墩构成,且两个桥墩之间留作渣石的囤积和转运点。如图1B所示,虚线构成的圆圈区域为屯渣区域。这样既满足了屯渣要求也保证了渣石翻下时不四处溅散,且渣石落下时撞击在混凝土桥墩上而不是钢支架上,较纯钢衍架式翻矸台更安全。 Wherein, the slag collection system 1 is located on the ground away from the wellhead of the inclined shaft. Because the slag transported out of the well relies on the loader to cooperate with Steyr trucks for secondary transfer, in order to ensure the efficiency of the secondary transportation, the effective volume of slag at the turning point should be greater than the volume of slag transported by two rounds of guns, about 80m 3 . Therefore, the slag storage system at the dumping site in this embodiment is composed of two 4.5m high rubble concrete piers, and the storage and transfer point for slag is reserved between the two piers. As shown in FIG. 1B , the circle area formed by the dotted line is the slag area. This not only satisfies the requirements for slag collection, but also ensures that the slag does not splash around when it is turned down, and when the slag falls, it hits the concrete pier instead of the steel support, which is safer than the pure steel truss-type gangue turning platform.
为保证卷扬的井内外出绳角度一致,出井后箕斗100采用栈桥式系统进行翻矸。栈桥系统包括支架2、钢轨3以及枕木4。翻矸栈桥要求有较高的刚度和稳定性,因此,本实施例的栈桥为钢结构,其中,钢支架2包括多个钢结构立柱、沿着箕斗100运行方向架设在立柱上的钢结构纵梁、以及设置在支柱之间的加固件构成。钢支架2固定安装于埋设在地面下的钢筋砼基础上。枕木4沿着垂直于箕斗100运行方向铺设在钢支架2的上部。钢轨3铺设在枕木4上,钢轨3与地面之间有一定角度。
In order to ensure that the angle of the ropes inside and outside the hoisting well is consistent, the
如图2A、图2B所示,曲轨5固定在位于屯渣系统1上方的枕木4的靠近钢轨3外侧的一端上。本实施例的曲轨5为槽钢制成的宽200mm,长3900mm,高1100mm的衍架状构件。为了便于安装,曲轨侧的枕木比卸渣侧的枕木4长。由于曲轨5不能直接焊接在枕木4上,为了将曲轨5固定在枕木4上,可以在枕木上形成焊接面,例如,用两截槽钢相对卡紧枕木4,包 覆枕木5的槽钢下部焊接在钢结构纵梁上,槽钢上部与曲轨5焊接在一起。本实施例所采用的曲轨5要求安装时底面和轨道面同高。因此,可以在曲轨5和枕木4之间设置如图2B中所示的托梁6,托梁6的下部焊接在包裹枕木4的槽钢上,曲轨5焊接在托梁6上部。
As shown in Fig. 2A and Fig. 2B, the
如图3所示,箕斗100具有作用在钢轨3上的滚轮110,箕斗100的箕斗底盘120与滚轮110固定连接。曲轨5靠近箕斗底盘的一侧具有防倾覆肋板7,当箕斗100运行至曲轨5上的翻矸位置时,该防倾覆肋板7刚好位于远离箕斗100的料斗130的侧倾卸料方向的滚轮110(即,图3中位于右侧的滚轮110)的上方,以限制因箕斗100的侧倾卸料而导致的滚轮110的侧倾,从而避免了因箕斗100的侧倾卸料而导致的箕斗底盘120的侧倾。也就是说,箕斗100翻矸时,防倾覆肋板7将滚轮110压住,并将所受到的力传递至枕木4上,通过力的传递,起到防止倾覆、侧翻的作用。
As shown in FIG. 3 , the
本实施例的钢轨轨距为900mm,为保证检修通道有足够的空间,以及箕斗运行时栈桥的平稳,将钢支架宽度设定为1500mm,当箕斗进入曲轨5进行翻矸时,为避免落下的矸石碰撞砸毁支架2,将位于所述曲轨下方的支架宽度设计为1000mm,在宽度变化处沿着垂直于箕斗100运行方向设置一根横梁8(例如,I32a工字钢),以达到顺利转轨目的。
The rail gauge of the present embodiment is 900mm. In order to ensure that there is enough space for the maintenance channel and the stability of the trestle when the skip is running, the width of the steel support is set to 1500mm. When the skip enters the
现有技术中,一般在曲轨顶端安装有接触断电装置(或称,电子限位器),当箕斗100运行到曲轨5上的翻矸位置时,卷扬工可以通过视频监控录像实施断电操作。然而,电子限位器可能出现失灵或者箕斗惯性太大出现过卷的情况。为了增强安全性,本实施例除了电子保险措施外,再加设机械式阻车构件。该阻车构件设置曲轨所在轨道段前方的两根枕木之间,箕斗底盘的前端具有用于挂设牵引绳的突出部,阻车构件具有与所述突出部截面配合的形状,以使突出部可嵌入阻车构件。如图5A、5B所示,阻车构件为具有上部开口的框架,该阻车构件包括底部的基础梁9(例如,由两个槽钢背焊形成)、形成在基础梁左右两端上的基座10、两侧的夹条11(例如,工字钢)、以及活动插销,其中,夹条11可拆卸地插入基座10内。具体地,该夹条11插入基座10内的一端上开有插销孔,基座10上开始有安装孔,该活动插销12可以穿过基座10上的安装孔装于所述插销孔中,以将基座10和夹条11固定连接在一起。当箕斗100因运动趋势和阻车构件卡在一起时,可以通过拔掉活动插销12将两者松开。需要说明的是,本实施例中的阻车构件上部具有开口, 主要是为了满足在不影响阻车效果的前提下,减轻夹条11的重量以方便人力拆卸。因而该阻车构件也可以是没有开口的封闭结构。
In the prior art, a contact power-off device (or an electronic limiter) is generally installed on the top of the curved rail. When the
避雷系统由接闪器13、上层托板14、中间层托板15、下层托板16、引线17、以及未示出的接地体构成。其中,接闪器13由镀锌钢管制成,其顶部被削尖。上下重叠且固定在一起的上层托板14、中间层托板15和下层托板16形成了用于将接闪器13焊接固定在栈桥上的托架。上层托板14由钢板制成,用于焊接固定接闪器;中间层托板15由绝缘木板制成,起到隔离作用;下层托板16钢板和用于支撑的槽钢制成,下层托板焊接在栈桥上。需要注意的是,下层托板16的钢板和槽钢均不得与接闪器13和引线17有直接接触。固定三层托板的螺栓必须先套套管再行穿过托板进行固定。接闪器13穿过所述三层托板后通过引线17与接地体连接。引线13由涂刷防锈漆的圆钢制作,引线外表面裹套PVC绝缘管。接地体由埋于地下的零星扁钢、角钢、或者钢筋构成。
The lightning protection system is composed of a
在本实用新型的另一个实施例中,翻矸装置的结构与上述第一个实施例的结构基本相同,其不同之处在于限位部。在本实施例中,在曲轨靠近箕斗底盘的一侧设置凹槽,并在箕斗底盘上固定设置一个进入所述凹槽内的凸起(例如,挡轮),当箕斗翻矸时,凸起进入凹槽中,以限制因箕斗的侧倾卸料而导致的底盘的侧倾。在理论上,此种限位设置也可以实现将箕斗底盘压制住,但是具体实施效果没有上述第一个实施例中设置防倾覆肋板的限位效果好。这时因为,在实际运行中,不允许箕斗有底盘太大的位移,对于压制箕斗的设施的安装精度要求非常高,开槽和在底盘上安装与之匹配的凸起难度比较大,实施起来可能不顺利,并且挡轮容易卡死在槽内,松开很困难。 In another embodiment of the present utility model, the structure of the gangue turning device is basically the same as that of the above-mentioned first embodiment, the difference lies in the limiting part. In this embodiment, a groove is provided on the side of the curved rail close to the skip chassis, and a protrusion (for example, a retaining wheel) entering the groove is fixedly arranged on the skip chassis. At the same time, the protrusion enters the groove to limit the side tilt of the chassis caused by the side dump of the skip. Theoretically, this kind of limiting setting can also realize the suppression of the skip chassis, but the specific implementation effect is not as good as the limiting effect of setting the anti-overturning ribs in the first embodiment above. This is because, in actual operation, the skip is not allowed to have too much displacement of the chassis, and the installation accuracy requirements for the facilities for suppressing the skip are very high, and it is relatively difficult to slot and install matching protrusions on the chassis. It may be difficult to implement, and the retaining wheel is easy to get stuck in the groove, and it is very difficult to release. the
综上所述,本实用新型的翻矸装置通过将具有限位部的曲轨设置在枕木上,当箕斗卸载矸石时,通过力的传递降低了箕斗侧翻、倾覆的可能性;设置的机械式阻车机构进一步保证了整个翻矸装置的稳定性;避雷系统消除了安全隐患;栈桥结构采用钢结构制作,较传统砌石结构施工快捷,维护简单,便于回收利用。可以看出,本实用新型的翻矸装置采用少量的型材即可制造出防倾覆效果好的装置,并能够满足于任何场地、任何规格的斜井施工,并且安全性、稳定性、便捷性都有实质性的提升。 To sum up, the gangue turning device of the present utility model arranges curved rails with limiting parts on the sleepers, and when the skip unloads gangue, the possibility of side turning and overturning of the skip is reduced through the transmission of force; The advanced mechanical car stop mechanism further ensures the stability of the entire gangue turning device; the lightning protection system eliminates potential safety hazards; the trestle structure is made of steel structure, which is faster in construction, easier in maintenance and easier to recycle than traditional masonry structures. It can be seen that the gangue turning device of the present utility model can produce a device with good anti-overturning effect by using a small amount of profiles, and can be used in any site and inclined shaft construction of any specification, and has high safety, stability and convenience. There is a substantial improvement. the
尽管上面已经通过结合示例性实施例描述了本实用新型,但是本领域技术人员应该清楚,在不脱离权利要求所限定的精神和范围的情况下,可对本 实用新型的示例性实施例进行各种修改和改变。 Although the utility model has been described above in conjunction with the exemplary embodiments, it should be clear to those skilled in the art that various modifications can be made to the exemplary embodiments of the utility model without departing from the spirit and scope defined in the claims. modify and change. the
Claims (9)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320141860 CN203269298U (en) | 2013-03-26 | 2013-03-26 | Side dump skip gangue turning device for inclined shaft, and inclined shaft lifting system |
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| CN 201320141860 CN203269298U (en) | 2013-03-26 | 2013-03-26 | Side dump skip gangue turning device for inclined shaft, and inclined shaft lifting system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105731105A (en) * | 2016-03-29 | 2016-07-06 | 哈尔滨艾可马恩矿业科技开发有限公司 | Unloading system and unloading method for synchronous side dumping of multiple cars |
| CN109823868A (en) * | 2019-03-26 | 2019-05-31 | 杨继成 | A kind of coal mine twin-skip divides storage system automatically |
| CN113120028A (en) * | 2021-04-16 | 2021-07-16 | 攀钢集团西昌钢钒有限公司 | Slag ladle car derail prevention device |
-
2013
- 2013-03-26 CN CN 201320141860 patent/CN203269298U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105731105A (en) * | 2016-03-29 | 2016-07-06 | 哈尔滨艾可马恩矿业科技开发有限公司 | Unloading system and unloading method for synchronous side dumping of multiple cars |
| CN109823868A (en) * | 2019-03-26 | 2019-05-31 | 杨继成 | A kind of coal mine twin-skip divides storage system automatically |
| CN109823868B (en) * | 2019-03-26 | 2023-11-10 | 杨继成 | Automatic separate storage system for lifting double skip for coal mine |
| CN113120028A (en) * | 2021-04-16 | 2021-07-16 | 攀钢集团西昌钢钒有限公司 | Slag ladle car derail prevention device |
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