CN203236076U - Wire-conveying device overhead high-speed reciprocation wire moving wire electrical discharge machining tool - Google Patents
Wire-conveying device overhead high-speed reciprocation wire moving wire electrical discharge machining tool Download PDFInfo
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- CN203236076U CN203236076U CN 201320259528 CN201320259528U CN203236076U CN 203236076 U CN203236076 U CN 203236076U CN 201320259528 CN201320259528 CN 201320259528 CN 201320259528 U CN201320259528 U CN 201320259528U CN 203236076 U CN203236076 U CN 203236076U
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Abstract
The utility model discloses a wire-conveying device overhead high-speed reciprocation wire moving wire electrical discharge machining tool which comprises a tool body (1), a stand column (2), a wire feeding frame arm (11), a wire discharging frame arm (16) and a wire conveying device (23). The stand column (2) is installed on the tool body (1), and one end of the wire feeding frame arm (11) and one end of the wire discharging frame arm (16) are both installed on the stand column (2). The wire-conveying device overhead high-speed reciprocation wire moving wire electrical discharge machining tool is characterized in that the wire conveying device (23) is installed at the upper end of the stand column (2) and faces the front face of an operator, so that the operator can conveniently complete wire electrode installation and workpiece clamping adjustment in front of and beside the tool. The wire-conveying device overhead high-speed reciprocation wire moving wire electrical discharge machining tool is simple in structure, the problems that an existing high-speed reciprocation wire moving tool has multiple stations for wire feeding machining and operating and is large in tool occupied space are solved, the integrated tool design mode is adopted, the tool occupying and operation space can be greatly reduced, the working solution can be prevented from being atomized and splashed, the operating environment is improved, the shielding effect on electromagnetic radiation produced in machining is achieved, and meanwhile the purposes of further reducing the noise in the machining, improving the production efficiency and reducing the labor intensity of workers are achieved.
Description
Technical field
The utility model relates to a kind of Wire-cut Electrical Discharge Machining equipment, especially high speed to-and-fro thread feed electric spark line cutting (HSWEDM) lathe.A kind of wire transporting device overhead type high speed to-and-fro thread feed electric spark wire-electrode cutting machine specifically.
Background technology
For traditional high speed to-and-fro thread feed electric spark line cutting (HSWEDM) lathe, its cylinder and wire transporting system are installed in the lathe rear portion usually, and machining area is then in the front portion of lathe.This method that machining area and wire transporting system are separated, make machining area and the mutually noninterfere of wire transporting system, but in the processing set-up procedure, artificial threading needs to begin from silk cylinder (Fig. 1-a station 2) fixed electrode silk first, then around silk being hung over (Fig. 1-a station 1) on the guide wheel to the lathe front, get back at last silk cylinder place silk is fixed, to finish upper silk process; The installation adjustment of workpiece is then carried out at station 2.Therefore whole machine operation process need just can be finished at a plurality of stations, and workman's working space demand is larger, and lathe integral body takes up room also larger, and workman's operating efficiency is lower simultaneously, and operation easier is higher; In addition because the atomizing of working solution and splash and can not accomplish to protect fully on the wire electrode that causes of high speed travelling wire, so working environment is serious because of working solution atomizing and ejecta pollution.
Summary of the invention
The purpose of this utility model is to need multistation, lathe to take up room greatly for silk on the existing high speed to-and-fro thread feed electric spark wire-electrode cutting machine, working solution can produce environment and splashes and the problem such as the pollution that atomizes, and designs a kind of wire transporting device overhead type high speed to-and-fro thread feed electric spark wire-electrode cutting machine.
The technical solution of the utility model is:
A kind of wire transporting device overhead type high speed to-and-fro thread feed electric spark wire-electrode cutting machine, it comprises lathe bed 1, column 2, upper guide frame arm 11, lower guide frame arm 16 and wire transporting device 23, column 2 is installed on the lathe bed 1, one end of upper guide frame arm 11 and lower guide frame arm 16 is installed on the column 2, it is characterized in that described wire transporting device 23 is installed on column 2 upper ends, oriented manipulation person's the front, with the handled easily personnel in lathe the place ahead and the side finish the installation of wire electrode and the clamping adjustment of workpiece.
Described wire transporting device comprises wire transporting seat 5, wire transporting guideway 6, wire cylinder motor 7, wire transporting planker 8 and silk cylinder 9, it is positive that wire transporting seat 5 is installed in column 2 upper ends, wire transporting guideway 6 is installed on the wire transporting seat 5, wire transporting planker 8 is installed on the wire transporting guideway 6, silk cylinder 9 is installed on the wire transporting planker 8, and wire cylinder motor 7 is installed in silk cylinder 9 one sides and connects by shaft coupling.
Described lathe bed 1, column 2, upper guide frame arm 11, lower guide frame arm 16, wire transporting device 23 and control system, the pulse power and working solution circulating system all cover to be contained in and form the integrally closed structure in the cover plate.
Lathe of the present utility model can also be designed to the integrally closed structure, control system, the pulse power and working fluid system and lathe itself are carried out Integrated design, and to man-machine interface, working space improves design, realizes that lathe integral body is integrated.
The beneficial effects of the utility model are:
The utility model can be in lathe the place ahead and the side finish the installation of wire electrode and the operations such as clamping adjustment of workpiece, half has been reduced in the operation position, has avoided workman's station conversion in operation, is conducive to enhance productivity, and reduces workman's labour intensity; The bed piece size can shorten about 1/3; This lathe can also be integrated with control system, the pulse power and working fluid system and lathe itself in addition, further reducing lathe takes up room, be convenient to simultaneously the integral protection of lathe, prevent the working solution volatilization of splashing, finally reach and enhance productivity, save the operating space, improve the purpose of production environment.
The utility model is simple in structure, silk in the machine tooling of present high speed to-and-fro thread, operation multistation have been solved, the lathe large problem that takes up room, adopt one-piece type Machine Tool design mode, can greatly reduce lathe takes up room, prevent working solution fog and splash, improve operating environment and play shielding action to the electromagnetic radiation that produces in the processing, can also reduce the purpose of the noise in the processing simultaneously.
The utility model is owing to taked overhead type wire transporting device, and therefore, lathe can be designed to the integrally closed structure, and control system, the pulse power and working fluid system and lathe itself are carried out Integrated design, realizes that lathe integral body is integrated.
Description of drawings
Fig. 1 be traditional (Fig. 1 a) with wire transporting device overhead type of the present utility model (Fig. 1 b) high speed to-and-fro thread feed electric spark wire-electrode cutting machine schematic diagram.
Fig. 2 is wire transporting device overhead type high speed to-and-fro thread feed electric spark wire-electrode cutting machine structure chart of the present utility model.
Fig. 3 is wire transporting device overhead type high speed to-and-fro thread feed electric spark wire-electrode cutting machine moulding figure of the present utility model (operation window open mode).
Fig. 4 is the moulded schematic diagram of the lathe behind the employing wire transporting device of the present utility model.
Among the figure: A-stores up silk, cylinder B-molybdenum filament, C-guide wheel, D-workpiece, the E-pulse power, F-water pump, G-working solution; 1 '-guide wheel, 2 '-molybdenum filament, 3 '-wire storage cylinder, 4 '-workpiece, 5 '-pulse power, 6 '-water pump, 7 '-working solution; 1-lathe bed, 2-column, 3-Y be to ball-screw, the 4-Z spindle motor, 5-wire transporting seat, 6-wire transporting guideway, 7-wire cylinder motor, 8-wire transporting planker, 9-silk cylinder, 10-guide wheel assembly, the upper guide frame arm of 11-, 12-taper head, the upper guide frame head of 13-, 14-guide wheel, 15-Working table clamp, guide frame arm under the 16-, the 17-mounting plate, 18-Y direction line slideway auxiliary, 19-bottom plate, 20-X direction ball-screw, 21-X direction line slideway auxiliary, 22-lower margin.
The specific embodiment
Below in conjunction with drawings and Examples the utility model is further described.
As shown in Figure 2.
A kind of wire transporting device overhead type high speed to-and-fro thread feed electric spark wire-electrode cutting machine, it comprises lathe bed 1, column 2, upper guide frame arm 11, lower guide frame arm 16, work system and the wire transporting device 23 of traditional high speed to-and-fro thread feed electric spark wire-electrode cutting machine, column 2 is installed on the lathe bed 1, one end of upper guide frame arm 11 and lower guide frame arm 16 is installed on the column 2, wire transporting device 23 is installed on column 2 upper ends, oriented manipulation person's the front, with the handled easily personnel in lathe the place ahead and the side finish the installation of wire electrode and the clamping adjustment of workpiece.Wire transporting device 23 comprises wire transporting seat 5, wire transporting guideway 6, wire cylinder motor 7, wire transporting planker 8, silk cylinder 9, and wire transporting device 23 is installed in column 2 upper end anterior position.Upper guide frame arm 11 is equipped with guide wheel assembly 10, and taper head 12 is installed in the front lower place, and guide frame head 13 and guide wheel 14 are installed in the taper head below.Directions X guideway 21, directions X ball-screw 20, lower planker 19, Y-direction guideway 18, Y-direction ball-screw 3, upper planker 17, Working table clamp 15 are installed respectively in lathe bed 1 top, and lathe bed 1 bottom is equipped with lower margin 22.As shown in Figure 2, column 2 is installed in lathe bed 1 rear side, and directions X guideway 21 and directions X ball-screw 20 are installed on the lathe bed 1; Z axis motor 4 is installed in column 2 tops so that the distance between the upper guide frame arm 11 of adjustment and the lower guide frame arm 16, satisfy the cutting processing of differing heights workpiece, wire transporting seat 5 is installed in column 2 front upper ends, wire transporting guideway 6 is installed on the wire transporting seat 5, wire transporting planker 8 is installed on the wire transporting guideway 6, wire transporting planker 8 links to each other with screw mandrel, screw mandrel links to each other with lead screw motor, a lead screw motor rotation band screw mandrel just (instead) turns, screw mandrel drives wire transporting supporting plate 8 move left and right on wire transporting guideway 6, thereby drive silk cylinder 9 move left and right that are installed on the wire transporting planker 8, the wire cylinder motor 7 that rotates with movable wire cylinder 9 is installed in silk cylinder 9 right sides, and both connect by shaft coupling.Lower planker 19 is installed on directions X guideway 21 and the directions X ball-screw 20, Y-direction guideway 18 and Y-direction ball-screw 3 are installed on the lower planker 19, upper planker 17 is installed in Y-direction guideway 18 and Y-direction ball-screw 3 is installed on the lower planker 19, and Working table clamp 15 is installed on the planker 17; Taper head 12 is installed in guide frame arm 11 inferoanteriors, and guide wheel assembly 10 is installed on the guide frame arm 11, and upper guide frame head 13 is installed in taper head 12 belows, and guide wheel 14 is installed in the guide frame head 13; Described guide wheel assembly 10 is installed on the lower guide frame arm 16.Working solution circulating system of the present utility model can place lathe bed inner.Operating personnel stand on lathe dead ahead Fig. 1-b station 1 during upper silk, and wire electrode is drawn from the silk cylinder, are circulated to the silk cylinder around guide wheel, can finish the installation of wire electrode on same position; Workpiece is installed on the workbench; It is motionless to add the man-hour workpiece, coil holder and under the drive at planker up and down of the wire electrode of machining area on the coil holder, finish the track resultant motion of X, Y-direction, and coil holder can become have the structure of U/V tapering in head design on demand; The wire transporting mode can adopt the to-and-fro thread mode, and wire travelling speed is 0.1～20m/s, to adapt to high efficiency cutting and the repeatedly requirement of cutting, can design the permanent governing mechanism of tension of wire electrode at upper planker according to the needs of processing.
Owing to adopted the structural design of wire transporting device overhead, therefore, the utility model can adopt global design in the specific implementation, lathe bed 1, column 2, upper guide frame arm 11, lower guide frame arm 16, wire transporting device 23 and control system, the pulse power and working solution circulating system all covered to be contained in the cover plate form the integrally closed structure, as shown in Figure 4.Control system, the pulse power and working fluid system and lathe itself are carried out Integrated design, and to man-machine interface, working space improves design, realize that lathe integral body is integrated.
Adopt the protective cover Seal Design can prevent the working solution atomizing among Fig. 3,4 and be splashed to outside the lathe, and play shielding action to the electromagnetic radiation that produces in the processing, can also reduce simultaneously the noise in the processing, also can have transparent processing observation window on this external protective cover, shown in Figure 3 is the deployed condition schematic diagram, and Fig. 4 is the complete machine working state schematic representation.
The utility model does not relate to partly all, and the prior art that maybe can adopt same as the prior art is realized.
Claims (5)
1. wire transporting device overhead type high speed to-and-fro thread feed electric spark wire-electrode cutting machine, it comprises lathe bed (1), column (2), upper guide frame arm (11), lower guide frame arm (16) and wire transporting device (23), column (2) is installed on the lathe bed (1), one end of upper guide frame arm (11) and lower guide frame arm (16) is installed on the column (2), it is characterized in that described wire transporting device (23) is installed on column (2) upper end, oriented manipulation person's the front, with the handled easily personnel in lathe the place ahead and the side finish the installation of wire electrode and the clamping adjustment of workpiece.
2. wire transporting device overhead type high speed to-and-fro thread feed electric spark wire-electrode cutting machine according to claim 1, it is characterized in that described wire transporting device comprises wire transporting seat (5), wire transporting guideway (6), wire cylinder motor (7), wire transporting planker (8) and silk cylinder (9), it is positive that wire transporting seat (5) is installed in column (2) upper end, wire transporting guideway (6) is installed on the wire transporting seat (5), wire transporting planker (8) is installed on the wire transporting guideway (6), silk cylinder (9) is installed on the wire transporting planker (8), and wire cylinder motor (7) is installed in silk cylinder (9) one sides and connects by shaft coupling.
3. wire transporting device overhead type high speed to-and-fro thread feed electric spark wire-electrode cutting machine according to claim 1, the taper head (12) that it is characterized in that guide wheel assembly (10) is installed on the described upper guide frame arm (11) and be used for finishing the tapering cutting, the below of taper head (12) is equipped with guide frame head (13) and guide wheel (14).
4. wire transporting device overhead type high speed to-and-fro thread feed electric spark wire-electrode cutting machine according to claim 1, it is characterized in that also being equipped with on the described lathe bed (1) directions X guideway (21), directions X ball-screw (20), lower planker (19), Y-direction guideway (18), Y-direction ball-screw (3), upper planker (17) and Working table clamp (15), lathe bed (1) bottom is equipped with lower margin (22).
5. wire transporting device overhead type high speed to-and-fro thread feed electric spark wire-electrode cutting machine according to claim 1 is characterized in that described lathe bed (1), column (2), upper guide frame arm (11), lower guide frame arm (16), wire transporting device (23) and control system, the pulse power and working solution circulating system all cover to be contained in to form the integrally closed structure in the cover plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320259528 CN203236076U (en) | 2013-05-13 | 2013-05-13 | Wire-conveying device overhead high-speed reciprocation wire moving wire electrical discharge machining tool |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201320259528 CN203236076U (en) | 2013-05-13 | 2013-05-13 | Wire-conveying device overhead high-speed reciprocation wire moving wire electrical discharge machining tool |
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| CN203236076U true CN203236076U (en) | 2013-10-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201320259528 Expired - Fee Related CN203236076U (en) | 2013-05-13 | 2013-05-13 | Wire-conveying device overhead high-speed reciprocation wire moving wire electrical discharge machining tool |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104002002A (en) * | 2013-10-17 | 2014-08-27 | 刘雨兰 | Dynamic wire conveying measurement and control system of linear cutting machine |
| CN104002001A (en) * | 2014-06-06 | 2014-08-27 | 广东工业大学 | Monofilament multi-station wire cutting machine tool |
| CN104439577A (en) * | 2014-11-17 | 2015-03-25 | 宁波聚益工具有限公司 | Wire cutting machine with suspension device |
| CN104475889A (en) * | 2014-11-17 | 2015-04-01 | 宁波聚益工具有限公司 | Novel wire cutting machine |
| CN106334848A (en) * | 2016-10-31 | 2017-01-18 | 嘉善霸器机械制造有限公司 | Electrode wire operating system for wire cut electrical discharge machining device |
| CN107159983A (en) * | 2017-06-30 | 2017-09-15 | 自贡市嘉特数控机械制造有限公司 | Electric spark linear cutting machine feed processing unit (plant) and method |
| CN107695469A (en) * | 2017-08-15 | 2018-02-16 | 嘉善霸器机械制造有限公司 | A kind of middle wire cutting machine taper head |
| CN107876914A (en) * | 2017-11-30 | 2018-04-06 | 嘉善霸器机械制造有限公司 | Wire wire-electrode cutting device in a kind of gantry |
| CN108031935A (en) * | 2017-12-14 | 2018-05-15 | 嘉善霸器机械制造有限公司 | Wire wire electric discharge machining device in a kind of nine axis eight linkage |
| CN111545848A (en) * | 2020-05-19 | 2020-08-18 | 安徽理工大学 | Device for processing semi-cylindrical hole based on electrochemical discharge processing technology |
| CN112439955A (en) * | 2020-11-18 | 2021-03-05 | 安徽国防科技职业学院 | Multi-axis machining numerical control linear cutting machine |
| CN112439954A (en) * | 2020-11-18 | 2021-03-05 | 安徽国防科技职业学院 | Numerical control linear cutting machine tool for prolonging service life of molybdenum wire |
| CN112439956A (en) * | 2020-11-18 | 2021-03-05 | 安徽国防科技职业学院 | Multifunctional numerical control linear cutting machine |
| CN114309914A (en) * | 2021-11-30 | 2022-04-12 | 广州瑞松威尔斯通智能装备有限公司 | Friction stir welding equipment |
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2013
- 2013-05-13 CN CN 201320259528 patent/CN203236076U/en not_active Expired - Fee Related
Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104002002A (en) * | 2013-10-17 | 2014-08-27 | 刘雨兰 | Dynamic wire conveying measurement and control system of linear cutting machine |
| CN104002002B (en) * | 2013-10-17 | 2017-08-01 | 江苏信息职业技术学院 | A kind of wire cutting machine tool wire transporting dynamic measuring control system |
| CN104002001A (en) * | 2014-06-06 | 2014-08-27 | 广东工业大学 | Monofilament multi-station wire cutting machine tool |
| CN104002001B (en) * | 2014-06-06 | 2017-11-10 | 广东工业大学 | A kind of monofilament multistation Wire cutting machine tool |
| CN104439577A (en) * | 2014-11-17 | 2015-03-25 | 宁波聚益工具有限公司 | Wire cutting machine with suspension device |
| CN104475889A (en) * | 2014-11-17 | 2015-04-01 | 宁波聚益工具有限公司 | Novel wire cutting machine |
| CN104475889B (en) * | 2014-11-17 | 2017-07-07 | 宁波聚益工具有限公司 | A kind of new wire cutting machine |
| CN104439577B (en) * | 2014-11-17 | 2017-07-07 | 宁波聚益工具有限公司 | A kind of wire cutting machine with levitation device |
| CN106334848A (en) * | 2016-10-31 | 2017-01-18 | 嘉善霸器机械制造有限公司 | Electrode wire operating system for wire cut electrical discharge machining device |
| CN107159983A (en) * | 2017-06-30 | 2017-09-15 | 自贡市嘉特数控机械制造有限公司 | Electric spark linear cutting machine feed processing unit (plant) and method |
| CN107695469A (en) * | 2017-08-15 | 2018-02-16 | 嘉善霸器机械制造有限公司 | A kind of middle wire cutting machine taper head |
| CN107876914A (en) * | 2017-11-30 | 2018-04-06 | 嘉善霸器机械制造有限公司 | Wire wire-electrode cutting device in a kind of gantry |
| CN107876914B (en) * | 2017-11-30 | 2023-09-15 | 浙江霸器智能装备股份有限公司 | Wire cutting device walks in longmen |
| CN108031935A (en) * | 2017-12-14 | 2018-05-15 | 嘉善霸器机械制造有限公司 | Wire wire electric discharge machining device in a kind of nine axis eight linkage |
| CN111545848A (en) * | 2020-05-19 | 2020-08-18 | 安徽理工大学 | Device for processing semi-cylindrical hole based on electrochemical discharge processing technology |
| CN112439955A (en) * | 2020-11-18 | 2021-03-05 | 安徽国防科技职业学院 | Multi-axis machining numerical control linear cutting machine |
| CN112439954A (en) * | 2020-11-18 | 2021-03-05 | 安徽国防科技职业学院 | Numerical control linear cutting machine tool for prolonging service life of molybdenum wire |
| CN112439956A (en) * | 2020-11-18 | 2021-03-05 | 安徽国防科技职业学院 | Multifunctional numerical control linear cutting machine |
| CN112439956B (en) * | 2020-11-18 | 2021-11-26 | 安徽国防科技职业学院 | Multifunctional numerical control linear cutting machine |
| CN114309914A (en) * | 2021-11-30 | 2022-04-12 | 广州瑞松威尔斯通智能装备有限公司 | Friction stir welding equipment |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131016 |
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| CF01 | Termination of patent right due to non-payment of annual fee |