CN203225160U - Power transformer used for soft switching welding machine - Google Patents

Power transformer used for soft switching welding machine Download PDF

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Publication number
CN203225160U
CN203225160U CN 201320230217 CN201320230217U CN203225160U CN 203225160 U CN203225160 U CN 203225160U CN 201320230217 CN201320230217 CN 201320230217 CN 201320230217 U CN201320230217 U CN 201320230217U CN 203225160 U CN203225160 U CN 203225160U
Authority
CN
China
Prior art keywords
transformer
secondary coil
welding machine
primary
power transformer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201320230217
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Chinese (zh)
Inventor
黄叶剑
舒振宇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Hugong Electric Group Co Ltd
Original Assignee
Shanghai Hugong Electric Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Hugong Electric Group Co Ltd filed Critical Shanghai Hugong Electric Group Co Ltd
Priority to CN 201320230217 priority Critical patent/CN203225160U/en
Application granted granted Critical
Publication of CN203225160U publication Critical patent/CN203225160U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a power transformer used for a soft switching welding machine. The power transformer comprises a transformer iron core, where a primary coil and a secondary coil are wound on the transformer iron core, the primary coil and the secondary coil are extracted to form binding posts respectively, the transformer iron core is a ferrite magnetic core, the number of windings of the secondary coil is 1, and the number of windings of the primary coil is 6 to 10. According to the power transformer used for the soft switching welding machine, an ordinary iron core is replaced by the ferrite magnetic core, the cross section of the transformer iron core is properly enlarged, the number of windings of the primary coil and the number of the windings of the secondary coil are reduced to the maximum extent, the number of the windings of the secondary coil of the transformer is made to be 1, the number of the windings of the primary coil is determined according to the magnitude of output powder, copper loss and iron loss of a main transformer are obviously reduced, the efficiency is improved, the copper loss and iron loss of the main transformer are reduced, the structure is simplified, and the cost is reduced.

Description

The power transformer that is used for soft switch welding machine
Technical field
The utility model relates to a kind of power transformer, relates in particular to a kind of power transformer for soft switch welding machine.
Background technology
Along with the IGBT soft switch technique is more and more ripe, frequency is more and more higher, power is increasing, now be widely used in the inversion welding source, but the copper loss of main transformer, iron loss, manufacture craft all can not have very big breakthrough all the time, directly have influence on performance, technology and the cost of welding machine.Conventional power transformer volume is big, the number of turn is many (primary and secondary), manufacture craft bothers, loss is big, the cost height.As depicted in figs. 1 and 2, existing power transformer comprises transformer core 1, is wound with primary and secondary coil 2 on the described transformer core 1, and described primary and secondary coil 2 leads to binding post 3 respectively, and wherein primary coil is greatly about 37 circles; Secondary coil is in parallel about 5 circles and the many groups of need greatly.Such structure, the copper loss of main transformer, iron loss are still bigger, must air blast cooling.The manufacture craft difficulty is bigger in addition, and cost also is subjected to the restriction of material high always.Therefore, be necessary to provide a kind of power transformer for soft switch welding machine, to reduce copper loss, the iron loss of main transformer, promote technological level and reduce cost.
The utility model content
Technical problem to be solved in the utility model provides a kind of power transformer for soft switch welding machine, can reduce copper loss, the iron loss of main transformer, and simplified structure also reduces cost.
The utility model is to solve the problems of the technologies described above the technical scheme that adopts to provide a kind of power transformer for soft switch welding machine, comprise transformer core, be wound with the primary and secondary coil on the described transformer core, described primary and secondary coil leads to binding post respectively, wherein, described transformer core is FERRITE CORE, and the number of turn of secondary coil is 1 in the described primary and secondary coil, and the number of turn of primary coil is 6~10 in the described primary and secondary coil.
The above-mentioned power transformer that is used for soft switch welding machine, wherein, described transformer core is 2 pairs of EE-110 FERRITE CORE that are oppositely arranged.
The above-mentioned power transformer that is used for soft switch welding machine, wherein, the nominal operation frequency of described power transformer is 40KHZ, and rated current is 400A, and the number of turn of primary coil is 8 in the described primary and secondary coil.
The utility model contrast prior art has following beneficial effect: the power transformer that is used for soft switch welding machine that the utility model provides, adopt FERRITE CORE to replace iron core commonly used, suitably increase cross section of transformer core, reduce primary and secondary coil turn to greatest extent, making the transformer secondary output coil is 1 circle, determine number of primary turns according to the power output size again, copper loss, the iron loss of main transformer obviously reduce, efficient improves, reduce copper loss, the iron loss of main transformer, simplified structure also reduces cost.
Description of drawings
Fig. 1 is the existing power transformer structural representation that is used for welding machine;
Fig. 2 is to view along A among Fig. 1;
Fig. 3 is used for the power transformer structural representation of soft switch welding machine for the utility model.
Among the figure:
1 transformer core, 2 primary and secondary coils, 3 binding posts
Embodiment
The utility model will be further described below in conjunction with drawings and Examples.
Fig. 3 is used for the power transformer structural representation of soft switch welding machine for the utility model.
See also Fig. 3, the power transformer that is used for soft switch welding machine that the utility model provides comprises transformer core 1, be wound with primary and secondary coil 2 on the described transformer core 1, described primary and secondary coil 2 leads to binding post 3 respectively, wherein, described transformer core 1 is FERRITE CORE, and the number of turn of secondary coil is 1 in the described primary and secondary coil 2, and the number of turn of primary coil is 6~10 in the described primary and secondary coil 2.
The power transformer that is used for soft switch welding machine that the utility model provides, wherein, described transformer core 1 is preferably 2 pairs of EE-110 FERRITE CORE that are oppositely arranged, and high frequency performance is good, and is cheap.Suitably increase cross section of transformer core, reduce primary and secondary coil turn to greatest extent, making the transformer secondary output coil is 1 circle, determines number of primary turns according to the power output size again.Be 40KHZ for the nominal operation frequency for example, rated current is the power transformer of 400A, and the number of turn of primary coil is 8 can satisfy the power current requirements in the general described primary and secondary coil 2, and copper loss, the iron loss of main transformer obviously reduce, efficient improves, and reduces the manufacture craft difficulty.
Though the utility model discloses as above with preferred embodiment; so it is not in order to limit the utility model; any those skilled in the art; in not breaking away from spirit and scope of the present utility model; when doing a little modification and perfect, therefore protection range of the present utility model is worked as with being as the criterion that claims were defined.

Claims (3)

1. power transformer that is used for soft switch welding machine, comprise transformer core (1), be wound with primary and secondary coil (2) on the described transformer core (1), described primary and secondary coil (2) leads to binding post (3) respectively, it is characterized in that, described transformer core (1) is FERRITE CORE, and the number of turn of secondary coil is 1 in the described primary and secondary coil (2), and the number of turn of primary coil is 6~10 in the described primary and secondary coil (2).
2. the power transformer for soft switch welding machine as claimed in claim 1 is characterized in that, described transformer core (1) is 2 pairs of EE-110 FERRITE CORE that are oppositely arranged.
3. the power transformer for soft switch welding machine as claimed in claim 1 is characterized in that, the nominal operation frequency of described power transformer is 40KHZ, and rated current is 400A, and the number of turn of primary coil is 8 in the described primary and secondary coil (2).
CN 201320230217 2013-04-28 2013-04-28 Power transformer used for soft switching welding machine Expired - Fee Related CN203225160U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201320230217 CN203225160U (en) 2013-04-28 2013-04-28 Power transformer used for soft switching welding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201320230217 CN203225160U (en) 2013-04-28 2013-04-28 Power transformer used for soft switching welding machine

Publications (1)

Publication Number Publication Date
CN203225160U true CN203225160U (en) 2013-10-02

Family

ID=49252157

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201320230217 Expired - Fee Related CN203225160U (en) 2013-04-28 2013-04-28 Power transformer used for soft switching welding machine

Country Status (1)

Country Link
CN (1) CN203225160U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112164583A (en) * 2020-10-14 2021-01-01 广州爱磁电子有限公司 High-frequency transformer winding and processing method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112164583A (en) * 2020-10-14 2021-01-01 广州爱磁电子有限公司 High-frequency transformer winding and processing method thereof

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Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20131002

Termination date: 20190428