CN105719784B - A kind of integrated coupling inductor of mu character shape magnetic - Google Patents

A kind of integrated coupling inductor of mu character shape magnetic Download PDF

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CN105719784B
CN105719784B CN201410361100.7A CN201410361100A CN105719784B CN 105719784 B CN105719784 B CN 105719784B CN 201410361100 A CN201410361100 A CN 201410361100A CN 105719784 B CN105719784 B CN 105719784B
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iron core
font
magnetic
mouth
mesh
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CN105719784A (en
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杨玉岗
张凯强
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Abstract

A kind of integrated coupling inductor of " mesh " font magnetic, it is characterised in that be made of " mesh " font iron-core workpiece and two-phase coil, " mesh " the font iron-core workpiece is made of four "U" shaped iron cores;The magnetic pole of the two of them "U" shaped iron core is staggered relatively and forms " mouth " font iron core;Two phase coils described in coiling are distinguished in two magnetic poles of " mouth " the font iron core;Other two described "U" shaped iron core is respectively placed in the magnetic pole two sides of described " mouth " font iron core, it is buckled on two phase coil, the magnetic pole two sides of the magnetic pole of other two "U" shaped iron core and " mouth " the font iron core keep a distance and form air gap.The beneficial effects of the present invention are: integrated for inductive coupling, air gap quantity is doubled, and gas length reduces half, air gap is symmetrical, and air gap dispersing flux is substantially reduced, and two coil mutual inductance magnetic circuits are most short and air-gap-free, mutual inductance and self-induction are big, energy-saving material-saving, reduce electromagnetic interference.

Description

A kind of integrated coupling inductor of mu character shape magnetic
Technical field
The present invention relates to a kind of inductors, more particularly to a kind of " mesh " font magnetic to integrate coupling inductor, can be widely applied In the crisscross parallel Switching Power Supply of various unidirectional operations and way traffic.
Technical background
In recent years, the Switching Power Supply of electric energy is provided just towards low-voltage, high current, small in size, again for various electrical equipments Light, high-efficient, slimming and integrated direction development are measured, is widely used in electric car including rising in recent years, mixes and move Power vehicle, uninterruptible power supply, power quality adjust power supply, airplane power source, renewable energy power generation and superconducting energy storage etc. and need energy The two-way switch power supply of two-way flow occasion, topological structure of these Switching Power Supplies by using multiphase interleaving, Ke Yizeng Big output electric current and power, the capacity for reducing switching device, but wherein the Integration Design of each phase energy-storage reactor is one Difficult and challenging work seriously constrains crisscross parallel Switching Power Supply and reduces volume, improves efficiency and dynamic response The realization of the targets such as speed.
It is made of currently, well known magnetic integrates coupling inductor ferrite iron core and coil, coil is wound on ferrite iron core Magnetic pole on.There are the mutual inductance magnetic circuit length of two coils, magnetic resistance for existing " EE " or " EI " type coupling inductor greatly, self-induction and mutual inductance are small Etc. technological deficiencies, be unfavorable for the reduction of reduction and the loss of core volume.
Summary of the invention
It is an object of the invention to overcome above-mentioned technical deficiency, provide it is a kind of it is easy to implement, iron core coupled structure is simple, magnetic Road air gap and coil length are minimum, save copper material, the magnetic that coil copper loss and core loss are small integrates coupling inductor.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of integrated coupling inductor of " mesh " font magnetic, is made of " mesh " font iron-core workpiece and two-phase coil, described " mesh " Font iron-core workpiece is made of four "U" shaped iron cores;The magnetic pole of the two of them "U" shaped iron core is staggered relatively and forms " mouth " font iron core, four magnetic poles of the two of them "U" shaped iron core are two-by-two with respect to " mouth " font iron core described in composition Two magnetic poles;Two phase coils described in coiling are distinguished in described two magnetic poles of " mouth " the font iron core;It is described other two "U" shaped iron core is respectively placed in the magnetic pole two sides of described " mouth " font iron core, is buckled on two phase coil, it is described other two The magnetic pole two sides of the magnetic pole of "U" shaped iron core and " mouth " the font iron core keep a distance and form air gap.
The beneficial effects of the present invention are:
1. the inductance that the present invention both can be used for the crisscross parallel Switching Power Supply of traditional unidirectional operation is integrated, can be used for The inductance of the crisscross parallel Switching Power Supply of the way traffic of rising in recent years is integrated, to realize the integrated, small of Switching Power Supply Type, planarization and high efficiency.
2. air gap quantity of the invention is doubled than the air gap quantity of traditional " EE " or " EI " type coupling inductor, and every The length of a magnetic air gap reduces half, so the magnetic pressure distribution of magnetic circuit is more uniform, the dispersing flux of magnetic air gap significantly subtracts Small, the electromagnetic consumable as caused by dispersing flux and electromagnetic interference are substantially reduced, not only can be energy saving, but also can increase iron core Inductance coefficent saves copper material to reduce coil turn.
3. iron-core workpiece of the invention is composed of conventional "U" shaped iron core, large-scale production easy to accomplish.
4. the present invention replaces the method for grinding iron core to adjust gas length using the method for gasket, hold that gas length more Easily adjustment.
5. the present invention can first around making coil, the magnetic pole of two "U" shaped iron cores is passed through into coil and dock and " mouth " font iron core is formed, other two "U" shaped iron core is buckled on two phase coils, simple production process, it is easy to accomplish big Scale automated production.
6. the mutual inductance magnetic circuit of two coils is most short, magnetic resistance is minimum, and coupling is most close, to increase from inductance value and coupled systemes Number, and reduce coil turn, save copper material.
It is elaborated below in conjunction with attached drawing with embodiment.
Detailed description of the invention
Fig. 1 is a kind of structure top view of integrated coupling inductor of " mesh " font magnetic.
Fig. 2 is that " mesh " font magnetic of the embodiment two of Fig. 1 integrates the structure top view of coupling inductor.
Fig. 3 is that " mesh " font magnetic of the embodiment three of Fig. 2 integrates the structure top view of coupling inductor.
Fig. 4 is that " mesh " font magnetic of the example IV of Fig. 2 integrates the structure top view of coupling inductor.
Fig. 5 is that " mesh " font magnetic of the embodiment five of Fig. 3 integrates the structure top view of coupling inductor.
In figure, 1- " mesh " font iron-core workpiece;1-1,1-2,1-3,1-4- "U" shaped iron core;1-1-1,1-1-2- "U" shaped The magnetic pole of iron core 1-1;The magnetic pole of 1-2-1,1-2-2- "U" shaped iron core 1-2;The magnetic of 1-3-1,1-3-2- "U" shaped iron core 1-3 Column;The magnetic pole of 1-4-1,1-4-2- "U" shaped iron core 1-4;1-5,1-6- " π " font iron core;1-5-1,1-5-2- " π " font iron The magnetic yoke of core 1-5;The magnetic yoke of 1-6-1,1-6-2- " π " font iron core 1-6;1-7,1-8- " I " font iron core;1-9- linear type Iron core.2- coil;3- " mouth " font iron core;The magnetic pole of 3-1,3-2- " mouth " font iron core 3;4- air gap.
Specific embodiment
Embodiment one:
Referring to attached drawing 1, a kind of integrated coupling inductor of " mesh " font magnetic, by 2 groups of " mesh " font iron-core workpiece 1 and two phase coils At the iron-core workpiece 1 is made of four "U" shaped iron cores 1-1,1-2,1-3 and 1-4;The two of them "U" shaped iron core 1- Magnetic pole 1-1-1,1-1-2 and 1-2-1, the 1-2-2 of 1 and 1-2 is staggered relatively and forms " mouth " font iron core 3, the two of them The magnetic pole 1-1-1 and 1-2-1 of "U" shaped iron core 1-1 and 1-2 be opposite, " mouth " font iron described in 1-1-2 and the opposite composition of 1-2-2 Two magnetic poles 3-1 and 3-2 of core 3;Distinguish described in coiling on described two magnetic pole 3-1 and 3-2 of 3 iron core of " mouth " font Two phase coils 2;Other two "U" shaped iron core 1-3 and 1-4 be respectively placed in " mouth " the font iron core 3 magnetic pole 3-1 and The two sides of 3-2 are buckled on two phase coil 2;Magnetic pole 1-3-1,1-3- of other two "U" shaped iron core 1-3 and 1-4 2, the two sides magnetic pole 3-1 and 3-2 of 1-4-1,1-4-2 and " mouth " the font iron core keep a distance and form air gap 4;Two-phase Two arrow directions shown on coil 2 indicate a kind of Application Example of current direction.
Embodiment two:
Referring to attached drawing 2, a kind of " mesh " font magnetic integrates the another application embodiment of coupling inductor, will be in embodiment one "U" shaped iron core 1-1,1-2 are changed to " π " font iron core 1-5,1-6, more by "U" shaped iron core 1-3,1-4 in embodiment one It is changed to " I " font iron core 1-7,1-8;" I " font iron core 1-7,1-8 magnetic yoke 1-5-1 with " π " font iron core 1-5,1-6 respectively A distance is kept between 1-6-1,1-5-2 and 1-6-2 and forms air gap 4.
Embodiment three:
Referring to attached drawing 3, a kind of " mesh " font magnetic integrates the another application embodiment of coupling inductor, will be in embodiment two " π " font iron core 1-5 uses linear type iron core 1-9 instead.
Example IV:
Referring to attached drawing 4, a kind of " mesh " font magnetic integrates the another application embodiment of coupling inductor, will be in embodiment two Two-phase magnetic integrates coupling inductor and is extended to the integrated coupling inductor of three-phase magnetic.The rest may be inferred, can be formed four phases, five phases or even Any multiphase magnetic integrates coupling inductor.
Embodiment five:
Referring to attached drawing 5, a kind of " mesh " font magnetic integrates the another application embodiment of coupling inductor, will be in embodiment three Two-phase magnetic integrates coupling inductor and is extended to the integrated coupling inductor of three-phase magnetic.The rest may be inferred, can be formed four phases, five phases or even Any multiphase magnetic integrates coupling inductor.

Claims (4)

1. a kind of " mesh " font magnetic integrates coupling inductor, it is made of " mesh " font iron-core workpiece and two-phase coil, " mesh " word Shape iron-core workpiece is made of four "U" shaped iron cores;The magnetic pole of two of them "U" shaped iron core is staggered relatively and forms " mouth " font Iron core, four magnetic poles of the two of them "U" shaped iron core are two-by-two with respect to two magnetic poles of " mouth " font iron core described in composition; Two phase coils described in coiling are distinguished in described two magnetic poles of " mouth " the font iron core;Other two "U" shaped iron core point It is not placed in the magnetic pole two sides of described " mouth " font iron core, is buckled on two phase coil, other two "U" shaped iron core The magnetic pole two sides of magnetic pole and " mouth " the font iron core keep a distance and form air gap.
2. one kind " mesh " font magnetic according to claim 1 integrates coupling inductor, it is characterised in that by composition " mouth " word Two "U" shaped analysis iron core replacements of shape iron core are two " π " font iron cores, are two by other two "U" shaped analysis iron core replacement " I " font iron core keeps a distance between " I " the font iron core and the magnetic yoke of " π " the font iron core and forms gas Gap.
3. one kind " mesh " font magnetic according to claim 2 integrates coupling inductor, it is characterised in that by one of them " π " Font iron core uses linear type iron core instead.
4. one kind " mesh " font magnetic according to claim 2 integrates coupling inductor, it is characterised in that integrate two-phase magnetic Coupling inductor is extended to three-phase magnetic and integrates coupling inductor.
CN201410361100.7A 2014-07-23 2014-07-23 A kind of integrated coupling inductor of mu character shape magnetic Active CN105719784B (en)

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CN111755215B (en) * 2019-03-28 2024-01-30 株式会社村田制作所 Magnetic integrated device
CN110417035B (en) * 2019-08-19 2024-03-15 东莞金昱鑫节能科技有限公司 Electricity-saving system based on reverse offset flow
CN114337208A (en) * 2021-12-21 2022-04-12 西南交通大学 PFC circuit compatible with single-phase and three-phase alternating-current input and control method
CN114496456A (en) * 2022-03-04 2022-05-13 中车青岛四方机车车辆股份有限公司 Integrated suspension electromagnet, linear motor and magnetic suspension train

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CN201355570Y (en) * 2009-01-19 2009-12-02 东莞普思电子有限公司珠海分公司 EMI integrated inductor
CN102064699A (en) * 2009-09-17 2011-05-18 Det国际控股有限公司 Integrated magnetic component
CN102360725A (en) * 2011-07-20 2012-02-22 唐山尚新融大电子产品有限公司 Magnetic differential mode and common mode integrated inductor
CN203351329U (en) * 2013-06-27 2013-12-18 江苏爱克赛电气制造有限公司 Inversion inductors based on high-frequency UPS
US20140043127A1 (en) * 2011-03-23 2014-02-13 Cezary Worek Integrated inductor and a method for reduction of losses in an integrated inductor

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JPH0935941A (en) * 1995-07-19 1997-02-07 Hitachi Metals Ltd U-shaped ferrite core

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201355570Y (en) * 2009-01-19 2009-12-02 东莞普思电子有限公司珠海分公司 EMI integrated inductor
CN102064699A (en) * 2009-09-17 2011-05-18 Det国际控股有限公司 Integrated magnetic component
US20140043127A1 (en) * 2011-03-23 2014-02-13 Cezary Worek Integrated inductor and a method for reduction of losses in an integrated inductor
CN102360725A (en) * 2011-07-20 2012-02-22 唐山尚新融大电子产品有限公司 Magnetic differential mode and common mode integrated inductor
CN203351329U (en) * 2013-06-27 2013-12-18 江苏爱克赛电气制造有限公司 Inversion inductors based on high-frequency UPS

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