CN2032246U - Wire arranging system with auto error complement - Google Patents

Wire arranging system with auto error complement Download PDF

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Publication number
CN2032246U
CN2032246U CN 88201815 CN88201815U CN2032246U CN 2032246 U CN2032246 U CN 2032246U CN 88201815 CN88201815 CN 88201815 CN 88201815 U CN88201815 U CN 88201815U CN 2032246 U CN2032246 U CN 2032246U
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China
Prior art keywords
gear
leading screw
row
differential
leading
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CN 88201815
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Chinese (zh)
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梁明喜
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Individual
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Individual
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Priority to CN 88201815 priority Critical patent/CN2032246U/en
Publication of CN2032246U publication Critical patent/CN2032246U/en
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Abstract

The utility model relates to a wire discharging mechanism for a hoisting system of an oilfield well testing device. The utility model is characterized in that during the course of wire discharging, when accumulated errors appear to cause the deflection of a wire rope to touch an error controller in a guiding frame, the information is transferred to an electromagnetic clutch in a gearbox via electrical signals outputted by a circuit controller arranged on the error controller, and motive power is inputted in a differential machine in the guiding frame via a mechanical transmission to change the inherent relative speed between the differential machine and a leading screw so as to realize the automatic compensation of errors and achieve the effect that the wire rope can be arranged regularly in multiple levels on a roller. The utility model has the advantages of high work efficiency and long service life.

Description

Row's silk mechanism of automatic compensating error
The utility model relates to a kind of winding mechanism of wire rope, is specially adapted to row's silk mechanism of the finer wire in the oilfield well testing equipment lifting system.
In the Hoisting System of the various well testing equipments in oil field, often need be on cylinder the wire rope of writhing number km, the end place is connected with instrument during well logging, the wire rope that discharges with cylinder is the shaft bottom at 4000~7500 meters to well depth down, testing arrangement by instrument and ground is measured down-hole pressure, temperature, the degree of depth ... etc. data, after testing, again wire rope is rewinded on the cylinder, prepare the test of next well, this mechanism by cylinder winding and release wire rope is called row's silk mechanism, in existing technology, the row's silk mechanism that is used for the well testing equipment Hoisting System has two kinds, a kind of is artificial row's silk, along with the rotation of cylinder, twines release with manually hauling steel wire on cylinder, its labour intensity is big, inefficiency.Another kind is by machinery row silk, what China adopted at present is that positive left-hand thread monofilament thick stick formula is arranged silk mechanism, this mechanism is: have one the leading truck of helping steel wire is housed on the leading screw of positive left-hand thread thread groove, one special construction is housed in leading truck and is equivalent to the guide runner of screw, be entrapped in the thread groove of leading screw and the garden by the positive left-hand thread infall in leading screw two ends slips over aqueduct, make guide runner enter left-hand thread thread groove (otherwise perhaps) from the plus thread groove.When power by cylinder, index change gear when driving leading screw and rotating, because its slide block of structural constraint can not rotate with leading screw, and is promoted along the leading screw axis by threads of lead screw, makes it to drive leading truck and moves back and forth along leading screw.Though this kind row silk mechanism can be wound into wire rope on the cylinder by mechanical movement, multi-level proper alignment that can not steel wire is very desirable is on cylinder.This be because: at first be that steel wire diameter exists error, the accumulated error of arranging on cylinder very is considerable, next is a leading screw helical pitch effective length sum of errors cylinder mismachining tolerance of holding the silk width dimensions etc., because the accumulated error that various factors produces can not effectively be got rid of, therefore in the reciprocating motion process of winding steel wire, when accumulated error reaches certain limit, steel wire will break away from the constraint of guiding device, cause irregular disorderly row, extruding appears and the phenomenon of collapse repeatedly (steel wire is leading or hysteresis with respect to cylinder), the random steel wire of row produces plastic strain under pulling force, be prone to impaired fractureing and possibility of accident occurrence has a strong impact on the application life of steel wire, and caused the difficulty that discharges steel wire when going into the well.
The purpose of this utility model provides a kind of novel row's silk mechanism, input by the differential compensation error motion can both automatically be recompensed to the error of the accumulation of various factors generation, thereby can realize that steel wire carries out the effect of multi-level proper alignment on cylinder, improve operating efficiency, and prolonged the application life of steel wire.
The utility model is realized by following scheme, in the leading truck of row's silk mechanism, be provided with error controller, the travel switch of differential mechanism and connection circuit, output at leading screw is provided with the chain drive part, gearbox, the spline thick stick, reach the differential input of formation compensating errors such as worm gear pairs, under normal circumstances, when no differential compensating motion is imported, can realize the self-locking of differential mechanism by the worm gear pairs that spline thick stick one end is provided with, keep the motion of original calibration row silk, when causing the steel wire beat to touch error controller on the leading truck when accumulated error occurring in the process at row silk, can be by the travel switch on the error controller, connect circuit the signal of telecommunication of output is passed to bi-directional electromagnetic clutch in the gearbox, through machine driving power is inputed to differential mechanism in the leading truck, the driving differential mechanism rotates, along with differential input, differential mechanism removes self wants the rotation of wrapping wire thick stick, also will move axially simultaneously along leading screw, form the stack of two kinds of movement velocitys, changed relative velocity intrinsic between differential mechanism and leading screw, also changed simultaneously the move axially speed of leading truck with respect to cylinder, when beat takes place in winding process steel wire, when relatively leading error appears in cylinder, differential mechanism is consistent with the leading screw rotation direction, thereby the relative rotation speed of slow down differential mechanism and leading screw reaches the purpose of offsetting leading error.When otherwise hysteresis error occurring, the electric signal indication electromagnetic clutch conversion direction of motion by error controller output, it is opposite with the rotation direction of leading screw to order about differential mechanism, thereby accelerated the relative rotation speed of differential mechanism and leading screw, give compensation for hysteresis error, realized utilizing differential input gives the leading or error compensation that lags behind with this.
The utility model is because structurally reasonable in design, can recompense at random automatically for the accumulated error that multiple factor causes, thereby improved operating efficiency, the stationarity and the flexibility of row's silk mechanism kinematic have been improved, alleviated labour intensity, prolong the application life of steel wire, realized on cylinder, carrying out at many levels the purpose of neat winding steel wire.
Utilize accompanying drawing to further specify embodiment of the present utility model below.
Figure one is a structural representation of the present utility model;
Figure two is structural representations of differential mechanism;
Figure three is error controller structural representations;
Figure four is the utility model electric appliance circuits figure in differential when input.
Referring to figure one, power source reaches sprocket wheel (1) with power, by clutch operating lever (4) clutch gear (3) and sprocket wheel internal tooth casing (2) are meshed, thereby head roll 6 rotates, the output of drum shaft stretches out at drum housing 5 places, and be fitted with index change gear (a, b, c, d) (different steel wire diameter by join change different index change gears guarantee), power is reached the leading screw (8) that has positive and negative thread groove by gear d, by index change gear than and the leading screw helical pitch cooperate and realize that cylinder (6) goes around, the rotation of silk groove advances a silk directly to axial.Be connected the leading truck (10) that is used to draw the constraint steel wire with differential mechanism (I) by leading screw (8), on leading truck (10), be provided with the through hole that is parallel to each other, leading screw (8) feed rod (7,7 '), spline thick stick (9) all passes leading truck, keep at a certain distance away between each thick stick, wherein feed rod (7,7 ') be fixed on the bracing frame (44), one end of leading screw (8) and spline thick stick (9) all stretches out outside bracing frame (44), by the train gearbox (III) that is in transmission connection, bracing frame (44) be by screw on drum housing (5), feed rod (7,7 ') rise and set upright, the effect of support guide frame, leading screw (8) is used for driving leading truck (10) and moves back and forth, and spline thick stick (9) is used to transmit differential input.Directive wheel (20) also is housed on the leading truck (10), and steel wire puts in the back from righting rod (27) and twines at cylinder (6) after stretch out the middle part of error controller (II) from the top of directive wheel (20) around a circle along directive wheel (20).Differential mechanism (I) is positioned between leading screw (8) and the leading truck (10), and (its structure is referring to figure two) is made up of axle sleeve (17) slide block (13), spring (12), plug (11), differential gear (19), clamp nut (18).Axle sleeve radially is provided with a through hole on (17), slide block (13) is contained in the hole that ledge is embedded in the thread groove of leading screw (8) on it, plug (11) produces a precompression by spring (12) to slide block (13), can prevent limited slip block (13) job-hopping, upward connect a differential gear (19) at axle sleeve (17), and lock with clamp nut (18) with key.Prevent differential gear (19) axial play.Axle sleeve (17) external diameter is connected with leading truck (10) by bearing (15), and spacer ring (14) is housed between the two bearings, can adopt the matched in clearance of pine between the internal diameter of axle sleeve (17) and the leading screw (8).
The input of differential motion is after being outputed power by leading screw (8), reach clutch transmission (III) by a pair of chain drive (28,29), have in the gearbox (III) and be parallel to each other, and be supported on power shaft (32) and output shaft (38) on the casing, bi-directional electromagnetic clutch (31) is housed on the power shaft.The signal of telecommunication that gives by the travel switch of accepting on the error controller (II) (K1, K2, K3) is shifted one's position electromagnetic clutch, with left and right sides gear (33,34) or (35,36,37) engagement, thereby can obtain the rotation of both direction, need import the compensation of both forward and reverse directions when satisfying positive negative error.The output shaft (38) of gearbox (III) is equipped with bevel gear to (39) and worm gear pairs (41), worm gear (42) connects splined shaft (9), gear (43) and differential gear (19) engagement are housed on its splined shaft, realize the input of differential motion, differential mechanism (I) is rotated forward or backwards with respect to leading screw (18), thereby changed intrinsic relative rotation speed between differential mechanism (I) and the leading screw (8).The effect of worm gear pairs (41) is when need not differential input, reaches the purpose of self-locking, original row speed when guaranteeing no differential input.
Figure three is error controllers, be fixed on the front end that leading truck (10) is gone up directive wheel (20) by junction plate (22) with screw or other similar securing member, it comprises that base plate (21), rotating shaft (23,23 '), axle (24,24 '), dead axle (25), spring (26), rotating shaft (23,23 ') are enclosed within on the axle (24,24 '), its dead axle (25) center line all the time with leading truck in the directive wheel groove center keep overlapping.Promoting rotating shaft (23,23 ') when the steel wire beat rotates around axle (24,24 '), thereby drive three travel switches (K3) (not shown among the figure one) and the acting in conjunction of conversion travel switch (K1, K2) that are equipped with on it, flow to the electromagnetic clutch signal of telecommunication by circuit, at this moment the input that can carry out differential motion is along with the beginning of differential compensation motion, the error controller position that can restore balance under spring action.
When being out of order, do not influence row's silk, on the output shaft (38) in gearbox (III), a manual setter can be installed, promptly can realize the manual input and the arrangement of steel wire yet for easy to adjust and circuit.
Referring to figure four, (K1, K2) is mounted in two conversion travel switches on the leading truck (10), (referring to the position of K1, K2 among the figure one) is used for the return of stroke of leading truck (10), about leading truck (10) moves to during two end points, rely on the thrust of leading truck (10), make (a) point of K1, (d) point of K2 is closed, and make (b, c) 2 disconnections simultaneously, otherwise perhaps.K3 is that three travel switches are installed on the leading truck (10), is controlled by the rotation of error controller (II) shaft (23).Rotating shaft (23) is rotated by the steel wire thrust of beat, (e.f) is respectively the contact of connecting circuit, and O is a center off position.By the acting in conjunction of (K1.K2.K3), the bi-directional electromagnetic clutch (31) in the control gearbox, thus obtain a differential accurately input.In circuit, be provided with power-off delay relay open in usual (SJ), as (K3) when disconnecting, bi-directional electromagnetic clutch (31) is not worked, and in real work, need (K3) just to carry out instantaneous contact, replace the K3 delay working by (SJ) bypass, required time when guaranteeing compensating error, because rotating speed difference along with cylinder (6), the required make-up time of identical synchronous error is different, the high more make-up time of rotating speed is short more, therefore at the cylinder axle head tachometer generator (F) (not shown among the figure one) being installed controls the contact (J) that is connected in (SJ) bypass by integrating circuit, and rotating speed is high more, and contact (J) lengthens working hours short more.
When leading truck (10) about when leading or hysteresis error occurring under the situation of two kinds of motion states the relevant action of (K1.K2.K3) travel switch and bi-directional electromagnetic clutch (31) as follows:
In the process of row's silk, leading screw (8) is rotated in a clockwise direction, leading truck (10) this moment of motion from right to left, (a) point of K1 is closed, and (d) point of K2 is closed, (bc) 2 disconnections, at this moment, if row's silk direction place lag position of the relative cylinder (6) of leading truck (10) has promptly produced negative error, rotating shaft (23) drive (K3) that the steel wire of beat will promote in the error controller (II) makes the e point closed, at this moment electromagnet T 1Energising (T 2Obstructed) work of connection bi-directional electromagnetic clutch (31) drive left side gear, and power reached differential mechanism (I) thus cause differential mechanism (I) to drive leading truck (10) quickening for counterclockwise rotating to left movement, promptly imported positive compensation, so that having obtained low disappearing, the error that lags behind in like manner can analyze, leading error can be passed through electromagnet (T 2) the work meeting to the negative compensation of differential mechanism, so that leading error has given counteracting.

Claims (6)

1, a kind of row's silk mechanism of automatic compensating error, has cylinder (6), drum housing (5), index change gear (a, b, c, d), bracing frame (44), leading screw (8) leading truck (10) is characterized in that: also be provided with differential mechanism (I), error controller (II), gearbox (III) in this mechanism, and the spline thick stick (9) that keep at a certain distance away and some to train transmission parallel with leading screw (8).
2, row's silk mechanism of automatic compensating error according to claim 1, it is characterized in that: differential mechanism (I) is positioned between leading screw (8) and the leading truck (10), be by axle sleeve (17), slide block (13), spring (12), plug (11) differential gear (19) and clamp nut (18) are formed, axle sleeve radially is provided with a hole on (17), slide block (13) is contained in the through hole, ledge is embedded in the thread groove of leading screw (8) on it, top is by spring (12), plug (11) is fixing, differential gear (19) can be installed on the axle sleeve (17) with singly-bound or other combining form, can adopt the matched in clearance of pine between the internal diameter of axle sleeve (17) and the leading screw (8), the external diameter of axle sleeve (17) connects leading truck (10) by bearing (15).
3, row's silk mechanism of automatic compensating error according to claim 1, it is characterized in that: error controller (II) is positioned at the front end of the directive wheel (20) on the leading truck (10), and fix with securing member by junction plate (22), be by base plate (21), axle (24) rotating shaft (23), spring (26), dead axle (25) is formed, the two ends up and down of spring (26) are separately fixed on dead axle (25) and the base plate (21), its dead axle center line keeps overlapping with the wheel groove center of leading truck (20), and the travel switch (K1 that connects circuit also is housed on error controller (III), K2, K3).
4, row's silk mechanism of automatic compensating error according to claim 1, it is characterized in that: gearbox (III) is connected the output of leading screw (8) by chain drive (28,29), in gearbox (III), have and be parallel to each other, and be supported on power shaft (32) and output shaft (38) in the casing, a bi-directional electromagnetic clutch (31) is housed on power shaft (32), gear (35,33) and respectively with output shaft (38) on gear (34,37) engagement, between gear (35) and the gear (37) idle wheel (36) is housed.
5, row's silk mechanism of automatic compensating error according to claim 1 is characterized in that: gear (43) is housed on the spline thick stick (9), and with differential mechanism (I) on differential gear (19) engagement.
6, row's silk mechanism of automatic compensating error according to claim 1, its role is to: an end of spline thick stick (9) is equipped with a pair of worm gear pairs (41).
CN 88201815 1988-03-11 1988-03-11 Wire arranging system with auto error complement Withdrawn CN2032246U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 88201815 CN2032246U (en) 1988-03-11 1988-03-11 Wire arranging system with auto error complement

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Application Number Priority Date Filing Date Title
CN 88201815 CN2032246U (en) 1988-03-11 1988-03-11 Wire arranging system with auto error complement

Publications (1)

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CN2032246U true CN2032246U (en) 1989-02-08

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Application Number Title Priority Date Filing Date
CN 88201815 Withdrawn CN2032246U (en) 1988-03-11 1988-03-11 Wire arranging system with auto error complement

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102661132A (en) * 2012-05-04 2012-09-12 中国石油集团川庆钻探工程有限公司长庆井下技术作业公司 Gas well swabbing car

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102661132A (en) * 2012-05-04 2012-09-12 中国石油集团川庆钻探工程有限公司长庆井下技术作业公司 Gas well swabbing car
CN102661132B (en) * 2012-05-04 2014-12-17 中国石油集团川庆钻探工程有限公司长庆井下技术作业公司 Gas well swabbing car

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