CN203215227U - Novel jetting plate in jet lubrication device - Google Patents
Novel jetting plate in jet lubrication device Download PDFInfo
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- CN203215227U CN203215227U CN 201320222744 CN201320222744U CN203215227U CN 203215227 U CN203215227 U CN 203215227U CN 201320222744 CN201320222744 CN 201320222744 CN 201320222744 U CN201320222744 U CN 201320222744U CN 203215227 U CN203215227 U CN 203215227U
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- right angle
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Abstract
The utility model discloses a novel jetting plate in a jet lubrication device. The novel jetting plate comprises a high-pressure right-angle four-way ball valve, executers, an electric heater, a temperature controller, a one-way valve, a pipeline and an electric cabinet, wherein the electric heater, the temperature controller and the executers are connected with the electric cabinet and the high-pressure four-way right-angle ball valve respectively; the high-pressure four-way right-angle ball valve, the electric heater and the temperature controller are connected to a fixed plate; a first executer is connected with a connecting rod I of the high-pressure four-way right-angle ball valve; a second executer is connected with a connecting rod II of a jet valve; an oil tank is connected with an oil return port D; the oil tank is connected to an oil inlet A through a pump; four holes of the high-pressure four-way right-angle ball valve are uniformly distributed on the circumference; included angles of 90 degrees are formed between every two of the oil inlet A, a jet hole B, an air inlet C and the oil return port D respectively. Due to the adoption of the novel jetting plate, medium temperature control can be realized, and the high-pressure four-way right-angle ball valve is under temperature protection; a medium is protected from condensing in the pipeline and the jetting plate, and normal flow of the medium during working can be ensured.
Description
Technical field
The utility model relates to lubrication technical field, and definite says, is the no gas force open type eject gear of a kind of intelligence
Novel injection plate in the auxiliary products-jet lubrication device of device and mist of oil jet lubrication device.
Background technique
It is lubricated to be the gas blowout mist in the domestic prior art.Exposed gear splash lubricating system as Nanjing Bijur Machinery Products Co., Ltd.'s production, Shen Chong sprays the product of lubricating utensil factory, branch company is lubricated by mine, Taiyuan group, Daikin Co., Ltd., the exposed gear splash lubricating system that Germany Ke Lebo produces, basic principle is as patent of invention " the no gas force open type eject gear lubricating fitting of the intelligence " (patent No.: 201110251865.1) shown in the accompanying drawing 1, existing spray lubrication equipment, it is a pipeline oil-feed, another pipeline air inlet, medium mixes in distributor, under the air pressure effect, medium forms vaporific, forward ejection.Shortcoming is as follows: the spray lubrication equipment that 1, has can not use open gear lubricatng (fat), and lubrication effect is not as using special lube (fat) effective; 2, spray lubrication technology, medium splashes, and not environmental protection wastes energy, and this technological lubrication mode has banned use of in West Europe advanced country; 3, existing spray lubrication equipment is ignored screen system, can not intuitively see and spray the interface, and control system can not illustrate that spraying the result reaches technical requirements fully, can't do history for inspection work in the future and put on record; 4, pipeline is many, and distributor is many, and nozzle is many, and each nozzle ejection face is narrow, and technological process is unreasonable, easily stops up, and maintenance is inconvenient, increases engineering time and expense, influences manufacturing efficiency, can not effectively solve pipeline and solidify, the problems such as solidifying point that distributor occurs.
Summary of the invention
The purpose of this utility model provides the novel injection plate in a kind of jet lubrication device, function with novel injection plate in the no gas force open type eject gear lubricating fitting of intelligence, can replace having gas blowout mist lubricant medium delivery method, and in solving the frequent blockage problem of jet lubrication, play important improved action, all met our national relevant policies and enterprise demand aspect energy-saving and environmental protection, the practical technique.
The technical solution of the utility model is: it comprises high pressure four-way right angle ball valve, final controlling element, electric heater, temperature controlling instrument, one-way valve, pipeline, fixed plate, fuel tank, connect electric control box, it is characterized in that: electric heater, temperature controlling instrument, final controlling element connects electric control box and high pressure four-way right angle ball valve, high pressure four-way right angle ball valve respectively, electric heating apparatus, temperature controlling instrument is connected on the fixed plate, and first final controlling element is connected with high pressure four-way right angle ball valve connecting rod one, second final controlling element be connected in injection tubing on injection valve connecting rod two be connected, the revolution nozzle is connected on the injection valve, and fuel tank connects return opening D, and fuel tank is connected to filler opening A by pump, circumference is divided equally in four holes of ball valve, high pressure four-way right angle, become 90 degree angles between two mouthfuls, be respectively filler opening A, jetburner B, air inlet C, return opening D, the first actuator driven high pressure four-way right angle ball valve rotates, each dextrorotation turn 90 degrees, and the right angle ball valve core can seal wherein two mouthfuls, and other two mouthfuls constitute a path.When A, B mouth UNICOM, jet lubrication oil (fat); When B, the transition of C mouth UNICOM, use air cleaning injection line; C, D mouth UNICOM, D, A mouth UNICOM, the grease in the pipeline is back to fuel tank.Between fuel tank and the return opening D one-way valve is housed.Second final controlling element connects on the injection valve, controlled revolution nozzle operation.
The utility model is contained on the support.
Injection valve is connected with final controlling element, except having the ejection medium function, when spraying obstruction, under computer program instructions, also has 180 degree to blow function.After stopping up the dirt cleaning, according to the working procedure automatic homing.
The utility model has the advantages that:
1, jet tray is connected with the electric control box function, can realize medium temperature control, and high pressure four-way right angle ball valve is subjected to the protection of temperature.Guarantee that medium does not freeze solidly in pipeline and the jet tray, medium can normally circulate when having guaranteed work.
2, adopt revolution nozzle, a nozzle ejection width of production of units such as U.S. Si Purui production or middle ship heavy industry Yangtse River in Chongqing application machinery Co., Ltd can reach 500mm.Can save a plurality of injection valves, nozzle and pipeline than mist of oil jet lubrication.Reduce cost and maintenance time simultaneously.
3, the function of novel injection plate, is done to oil spurts according to designing requirement by intelligent control program commander in the electric control box, air cleaning jetburner, oil supply circulation preheating, the not control of time between discharge time reaches.Nozzle also can be done 180 degree reversings simultaneously, does nozzle clearing obstruction work, after hours, can return to original position automatically.Industrial computer is chain in the function of novel injection plate and the electric control box, has realized intelligent control.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is plan view of the present utility model.
Fig. 3 is system flow chart of the present utility model.
Fig. 4 is that the utility model sprays flow chart.
Fig. 5 is the utility model flow chart of heating.
Embodiment
The equal buyable of parts such as final controlling element of novel injection plate, first final controlling element, as do not have suitable product, and can the technical parameter requirement be proposed by the inventor, be the external coordination customization, it is carried out function program and requires design for foundation.Electric heater, thermometric instrument, the equal buyable of nozzle.Adopt the revolution nozzle of production of units such as U.S. Si Purui production or middle ship heavy industry Yangtse River in Chongqing application machinery Co., Ltd, the transformation of the way gets final product slightly, and nozzle spanner makes square column into and can use, and installs on second final controlling element.Support 11 can be made by oneself, highly can regulate.Intelligent electric-controlled case can be easy to make according to technical requirements and accompanying drawing those skilled in the art.Novel injection plate in the jet lubrication device, it comprises high pressure right angle four way ball valve, final controlling element, electric heater, temperature controlling instrument, one-way valve, pipeline, fixed plate, fuel tank, electric control box, electric heater 12, temperature controlling instrument 9, first final controlling element 4 connects electric control box and high pressure four-way right angle ball valve 5 respectively, high pressure four-way right angle ball valve 5, electric heating apparatus 12, temperature controlling instrument 9 is connected on the fixed plate 10, first final controlling element 4 is connected with high pressure four-way right angle ball valve connecting rod 1, second final controlling element 6 be connected in injection tubing on injection valve connecting rod 2 13 be connected, revolution nozzle 7 is connected on the pipeline of injection valve connecting rod connection, fuel tank 1 connects return opening D, fuel tank 1 is connected to filler opening A by pump 2, circumference is divided equally in 5 four holes of ball valve, high pressure four-way right angle, become 90 degree angles between two mouthfuls, be respectively filler opening A, jetburner B, air inlet C, return opening D, first final controlling element 4 drives high pressure four-way right angle ball valve 5 and rotates, and revolves to turn 90 degrees at every turn, high pressure four-way right angle ball valve 5 spools can seal wherein two mouthfuls, and other two mouthfuls constitute a path.Between fuel tank 1 and the return opening D one-way valve 8 is housed.Second final controlling element 6 connects injection valve, can control injection valve revolution nozzle to blowing.The utility model is contained on the support 11
Working procedure is with reference to accompanying drawing 2-4, and those skilled in the art can realize.
Workflow is as follows:
Under the commander of intelligent electric-controlled case work system, after hours every in the fuel tank, before starting jet pump, the preparatory work of jet tray could begin.
1, host notification first final controlling element at first is transferred to the AB mouth with four-way high pressure right angle ball valve, notifies second device thereupon, opens injection valve.First final controlling element can be controlled the rotation of four-way high pressure right angle ball valve automatically.
2, start jet pump and begin the jet lubrication medium, after the injection several seconds, jet pump quits work.After stopping stopping the several seconds, host notification first final controlling element is transferred to the BC mouth with four-way high pressure right angle ball valve.This moment, the DA mouth was closed.
3, the air of being sent here by electric control box is entered by the C mouth, by the ejection of B mouth, does the several seconds cleaning.
4, after cleaning finishes, host notification first final controlling element, four-way high pressure right angle ball valve is transferred to the CD mouth, waits for next injection work.This moment, AB closed for two mouthfuls.
5, after a few hours, need jet lubrication medium again, at first will do preheating work, main frame can be notified first final controlling element, four-way high pressure right angle ball valve is transferred to the DA mouth, medium by jet pump is come by filler opening A, passes through return opening D, get back to fuel tank, reciprocation cycle is done preheating work.This moment, the BC mouth was closed.
6, preheating after hours, host notification first final controlling element is transferred to the AB mouth with four-way high pressure right angle ball valve and is done jet lubrication medium work again.This moment, the CD mouth was closed.
7, by the image of industrial camera collection, do not meet eject request, and the improper injection scheme picture of various signal reactions, main frame can be notified second final controlling element, does reverse 180 degree of injection valve and opens, and does the work of blowing.After cleaning work finishes, automatic homing.
8, the medium temperature of thermometric instrument reaction according to ejection medium technical requirements numerical value, determines the electric heater work beginning to open.
9, regulate support according to on-site actual situations, regulate by technical requirements.
Claims (3)
1. the novel injection plate in the jet lubrication device, it comprises high pressure right angle four way ball valve, final controlling element, electric heater, temperature controlling instrument, one-way valve, pipeline, fixed plate, fuel tank, electric control box, it is characterized in that: electric heater (12), temperature controlling instrument (9), first final controlling element (4) connects electric control box and high pressure four-way right angle ball valve (5) respectively, high pressure four-way right angle ball valve (5), electric heating apparatus (12), temperature controlling instrument (9) is connected on the fixed plate (10), first final controlling element (4) is connected with ball valve high pressure four-way right angle, high pressure four-way right angle ball valve connecting rod one (3), second final controlling element (6) be connected in injection tubing on injection valve connecting rod two (13) be connected, revolution nozzle (7) is connected on the injection valve, fuel tank (1) connects return opening D, fuel tank (1) is connected to filler opening A by pump (2), circumference is divided equally in ball valve (5) four holes in high pressure four-way right angle, become 90 degree angles between two mouthfuls, be respectively filler opening A, jetburner B, air inlet C, return opening D, first final controlling element (4) drives high pressure four-way right angle ball valve (5) and rotates, and revolves to turn 90 degrees at every turn, high pressure four-way right angle ball valve (4) spool can seal wherein two mouthfuls, and other two mouthfuls constitute a path.
2. the novel injection plate in the jet lubrication device according to claim 1 is characterized in that: one-way valve (8) is housed between fuel tank (1) and the return opening D.
3. the novel injection plate in the jet lubrication device according to claim 1 is characterized in that: second final controlling element (6) connects on the injection valve, controlled revolution nozzle operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320222744 CN203215227U (en) | 2013-04-27 | 2013-04-27 | Novel jetting plate in jet lubrication device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320222744 CN203215227U (en) | 2013-04-27 | 2013-04-27 | Novel jetting plate in jet lubrication device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203215227U true CN203215227U (en) | 2013-09-25 |
Family
ID=49204765
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320222744 Expired - Fee Related CN203215227U (en) | 2013-04-27 | 2013-04-27 | Novel jetting plate in jet lubrication device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203215227U (en) |
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2013
- 2013-04-27 CN CN 201320222744 patent/CN203215227U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130925 Termination date: 20190427 |