CN102954333B - Intelligence is without gas force open type eject gear lubricating arrangement - Google Patents
Intelligence is without gas force open type eject gear lubricating arrangement Download PDFInfo
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- CN102954333B CN102954333B CN201110251865.1A CN201110251865A CN102954333B CN 102954333 B CN102954333 B CN 102954333B CN 201110251865 A CN201110251865 A CN 201110251865A CN 102954333 B CN102954333 B CN 102954333B
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- pump
- jet
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- fuel tank
- way solenoid
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Abstract
The present invention is a kind of intelligent without gas force open type eject gear lubricating arrangement, and it has solved the blockage problem in lubricated industry jet lubrication. it comprises air pump, fuel tank, oil pipe, jet pump, control cabinet and nozzle, air pump is connected on multidigit various way solenoid valve by pipeline, multidigit various way solenoid valve is connected to by pipeline on the jet pump communicating with fuel tank, jet pump connects multi-function electromagnetic valve, oil return pipe connects respectively fuel tank and multi-function electromagnetic valve, multi-function electromagnetic valve is also connected with the nozzle being arranged on nozzle holder, video heads is installed above atomizer, gasoline pump connects multidigit various way solenoid valve by gasoline pump tracheae, and connect fuel tank by gasoline pump oil pipe, video heads is connected by video acquisition line with industrial computer, in fuel tank, temperature sensor connects industrial computer, mounting heater in fuel tank. the invention solves the difficult problem that jet lubrication freezing problem and distributor in pipeline exist local solidification point. reduce maintenance and maintenance, improved operating efficiency.
Description
Technical field
The present invention relates to lubrication technical field, is exactly that a kind of intelligence is without gas force open type eject gear lubricating arrangement.
Background technology
Domestic prior art has been gas oil foglubrication. As the exposed gear splash lubricating system that Nanjing Bijur Machinery Products Co., Ltd. produces, Shen Chong sprays the product of lubricating utensil factory, and branch company is lubricated by mine, Taiyuan group, Daikin Co., Ltd., Germany Ke Lebo produce exposed gear splash lubricating system, general principle as shown in Figure 2, existing oil foglubrication equipment, it is a pipeline oil-feed, another pipeline air inlet, medium mixes in distributor, under air pressure effect, medium forms vaporific, forward ejection. Shortcoming is as follows: 1, existing oil foglubrication equipment can not use open gear lubricatng (fat), and lubricant effect is not as using special lube (fat) effective; 2, oil foglubrication technique, medium splashes, and not environmental protection wastes energy, and this technological lubrication mode West Europe advanced country has banned use of; 3, existing oil foglubrication equipment, without surveillance, can not intuitively be seen and spray interface, and control system can not illustrate that spraying result reaches technical requirement completely, cannot do history for inspection work in the future and put on record; 4, pipeline is many, and distributor is many, and nozzle is many, and each nozzle ejection face is narrow, technological process is unreasonable, easily stops up, and maintenance is inconvenient, increases maintenance time and expense, affect production efficiency, can not effectively solve pipeline and solidify, the problems such as freezing point pressure is low that distributor occurs.
Summary of the invention
The object of this invention is to provide a kind of intelligence without gas force open type eject gear lubricating arrangement, it has solved the blockage problem in lubricated industry jet lubrication, and medium freezing problem and distributor in pipeline exists a difficult problem for local solidification point. Reduce maintenance and maintenance, improved operating efficiency. Provide a kind of intelligence without gas force open type eject gear lubricating arrangement.
This application of installation be solid injection new technology, jet pump is taking air as power, the motion of air push jet pump piston, the pressure of generation promotes lubricating oil (fat) and travels forward. Because not being called solid injection containing air in medium. Function: energy-saving and environmental protection, and have considerable economic benefit.
This device pipeline is connected with jet tray. Jet tray function can solve pipeline medium in jet lubrication and solidify and the local technical barrier that occurs freezing point.
This device control cabinet is equipped with industrial computer, and computer is inserted with video frequency collection card, and uses configuration software.
Realize jeting effect in real time directly perceived, monitored, watch, operated complete machine running fact.
Because there is the equipment lubrication mode of exposed gear to need to spray, there is again special lube (fat), final purpose of the present invention is to utilize present technical conditions, integrate, solve original oil foglubrication shortcoming, realize technological progress, provide a kind of intelligentized without gas force open type eject gear lubricating arrangement.
Intelligence is as follows without the technical scheme of gas force open type eject gear lubricating arrangement, it comprises air pump, fuel tank, oil inlet pipe, flowline, jet pump, control cabinet and nozzle, it is characterized in that: by multi-function electromagnetic valve, nozzle holder and nozzle composition jet tray, air pump is connected on multidigit various way solenoid valve by pipeline, multidigit various way solenoid valve is connected to by pipeline on the jet pump communicating with fuel tank, jet pump flowline connects respectively jet pump and multi-function electromagnetic valve, oil return pipe connects respectively fuel tank and multi-function electromagnetic valve, multi-function electromagnetic valve is also connected with the nozzle being arranged on nozzle holder, video heads is installed above nozzle, gasoline pump connects multidigit various way solenoid valve by gasoline pump tracheae, and connect fuel tank by gasoline pump oil pipe, video heads is connected by video acquisition line with industrial computer, in industrial computer, be inserted with video frequency collection card, in fuel tank, temperature sensor connects industrial computer, mounting heater in fuel tank. nozzle is arranged on the direction adjusting apparatus on nozzle holder. fuel level sensor is installed in fuel tank, and it is connected with industrial computer. the heater of installing in fuel tank is electric heater or steam heater.
Advantage of the present invention is: 1,, in existing oil foglubrication equipment, all cannot realize and see enforcement jeting effect, like this for equipment has brought unknown abrasion condition. Make a video recording by industrial video head, video card collection can clearly be seen real-time jeting effect in computer, and this image can store and put upside down and check, for oilgear maintenance leaves reliable basis. Also alleviated labour intensity, improved safe and reliable property simultaneously.
2, the application of configuration software, can watch oil temperature by industrial computer touch screen, pressure, the situations such as oil level work. Can operate the machine work at touch screen. The combination of industrial computer and PLC, according to workflow, the programming of program, effectively chain with host computer and control slave computer, can watch the next working condition, and can process in time slave computer and quit work. Simultaneously can complete automatic injection according to program, the work such as refuel, heat is controlled so completely and is realized automation and turn round with intelligent normal work.
3, nozzle has solved the jet face scope of multiple nozzles, has reduced nozzle, has reduced rate of breakdown, has solved blockage problem in lubricated industry jet lubrication. It is a difficult problem for medium freezing problem and magnetic valve local solidification point in pipeline. High lubricating effect, reduces maintenance, increases work efficiency.
The present invention can roll for thin plates such as the ball mill of the industries such as metallurgy, mine, heavy type, power plant, cement, rotary kiln, batch mixer, damp mills, and the jet lubrications such as aluminium sheet press bring can viewpoint economic well-being of workers and staff.
Brief description of the drawings
Fig. 1 is principle schematic of the present invention.
Fig. 2 is the structural representation of prior art.
Fig. 3 is structural representation of the present invention.
Fig. 4 is the principle schematic of pump in the present invention.
Fig. 5 is pump structure schematic diagram in the present invention.
Detailed description of the invention
Air pump, oil inlet pipe, flowline, jet pump, nozzle, video heads and industrial computers etc. in the present invention are buyable all, with reference to accompanying drawing assembly connection. the present invention includes power switch 1, air pump 2, fuel tank 5, flowline 11, gasoline pump oil pipe 9, jet pump 7, control cabinet 4, pressure sensor 15, multi-function electromagnetic valve 21 and nozzle 23, by multi-function electromagnetic valve 21, nozzle holder 24 and nozzle 23 form jet tray 6, air pump 2 is connected on multidigit various way solenoid valve 20 by pipeline, multidigit various way solenoid valve 20 is connected to by pipeline 10 on the jet pump 7 communicating with fuel tank 5, the flowline 11 of jet pump 7 connects respectively jet pump 7 and multi-function electromagnetic valve 21, oil return pipe 12 connects respectively fuel tank 5 and multi-function electromagnetic valve 21, multi-function electromagnetic valve 21 is also connected with the nozzle 23 being arranged on nozzle holder 24, gasoline pump tracheae connects multidigit various way solenoid valve 20, and connect fuel tank by gasoline pump oil pipe 9, video heads 16 is installed above nozzle 23, video heads 16 is connected by video acquisition line 19 with industrial computer 17. nozzle 23 is arranged in the universal wheel adjusting device 22 on nozzle holder 24. fuel level sensor 13 and temperature sensor 14 are installed in fuel tank 5, and they are all connected with industrial computer 17. at the interior installation electric heater 18 of fuel tank 5, heater quantity is determined as required.
Mesohigh high viscosity jet pump of the present invention, as shown in Figure 5, principle as shown in Figure 4 for structure. It comprises that jet pump, gas handling system, filtration system and high-pressure resin steel wire synthesize flexible pipe. Its role is to, taking compressed air as power, promote the motion of jet pump piston, produce high pressure and promote lubricating oil (fat) motion, the impurity in filtration system filters lubricating oil (fat). The synthetic flexible pipe of high-pressure resin steel wire can bear elevated pressures and ensure that lubricating oil (fat) is transported to jet tray.
Jet tray in the present invention: main part has multi-function electromagnetic valve, nozzle holder, the main one-tenth such as universal wheel. The composition of a set of jet tray, can spray the width of 500-600mm exposed gear; Nozzle can turn to the backwash of 180o air energy; The multi-function electromagnetic valve pressure of resistance to 40MP, resistance to 80 DEG C of temperature, can control oil spout, excess oil in air cleaning pipe, and the work such as closed circuit interior circulation. Carry out thermal balance preparation for spraying again next time. Can solve solidifying in lubricating oil pipeline for this reason. With some local solidification point problem. A set of jet tray can replace existing 5 cover distributors, nozzle, and pipeline. High-voltage high-viscosity degree jet pump composition (model RHP) has jet pump. Gas handling system and filtration system, and the synthetic flexible pipe composition of high-pressure resin steel wire. This pump is with compressed-air power, driving pump work, and under pressure, jet pump can spray Great Wall board M220 heavy load exposed gear oil and No. 000 open-type gear grease of Great Wall board. Supporting high-pressure hose is difficult for grease knot wall.
Control cabinet: control cabinet is equipped with industrial computer, industrial computer is inserted with video frequency collection card, is connected with industrial video head. Can Real Time Observation when work to the effect of ejection medium, this image can be stored and put upside down. Use configuration software, composition work required image, can operate the machine, observes the various data of the machine and working order simultaneously.
Intelligence is as follows without gas force open type eject gear lubricating arrangement workflow:
1, after power switch 1 and air pump 2 are started working, the working procedure work that control cabinet 4 is finished according to flow process. Those skilled in the art can compile out working procedure with reference to flow process. Start, air pump 2 is by the automatic defeated compressed air of gasoline pump tracheae 8 to gasoline pump 3, and gasoline pump 3 is started working, and refuels (fat) by gasoline pump oil pipe 9 oil dropping apparatuses 5.
2, fuel tank 5 arranges according to fuel level sensor 13, reaches oil level requirement, passes to power switch 1, switches to air pump 2 order gasoline pumps 3 and stops oiling (fat).
3, now power switch 1 order electric heater 18 is worked, and arranges while requiring when temperature sensor 14 reaches, and order power switch 1 quits work.
4, pressure sensor 15, according to the setting of adjusting, is worked and is stopped by air pump 2 command injection pumps 7.
5, press industrial computer 17 configuration contents, temperature, time, pressure arrive requirement are set, and air pump 2 is by pipeline 10, and jet pump 7 starts automatically, enters jet tray 6 by flowline 11, starts to spray. After several seconds, follow procedure, by power switch 1, air pump 2, pressure sensor 15 pressure change, and jet pump 7 quits work automatically.
6, while injection, video heads 16. is started working by power switch 1. To gather image by video acquisition line 19, give industrial computer 17, can be for directly perceived. Store, put upside down. According to image inspection result. Adjustment work.
Spray after the several seconds, air pump 2 starts, and clears up in playpipe and the excess oil (fat) of nozzle by jet tray 6. It is now a working cycles.
Before again spraying, air pump 2 command injection plates 6, by oil return pipe 12, do interior periodic duty, work after several points, reach thermal balance and requirement is set, and can do repeated work.
If before again spraying, some technical indicator does not reach requirement, proceedings all can be done auto-compensation work. The configuration software that industrial computer 17 uses, can complete and watch. Spray realtime graphic. Configuration picture, various data demonstrations, video acquisition completes watches realtime graphic jeting effect, image can store and put upside down.
Claims (3)
1. intelligence is without gas force open type eject gear lubricating arrangement, it comprises air pump, gasoline pump, control cabinet, industry camera, jet tray, tracheae, flowline, oil return pipe and fuel tank, in fuel tank, there is jet pump, electric heater, fuel level sensor, oil temperature sensor, it is characterized in that: air pump (2) is accepted after industrial computer technological process instruction, by tracheae A(26) connection multidigit various way solenoid valve (20), multidigit various way solenoid valve (20) is connected on gasoline pump (3) by gasoline pump tracheae (8), gasoline pump (3) refuels by gasoline pump oil pipe (9) oil dropping apparatus (5), air pump (2) is by tracheae A(26) connect multidigit various way solenoid valve (20) again by tracheae C(10) connecting the jet pump (7) in fuel tank, the multi-function electromagnetic valve (21) that jet pump (7) connects jet tray (6) by flowline (11) carries out jet lubrication work, air pump (2) is by tracheae A(26) multidigit various way solenoid valve (20) is again by tracheae B(25 in succession) connect the multi-function electromagnetic valve (21) of jet tray (6), carry out the nozzle after jet lubrication work, the cleaning work of nozzle pipeline, air pump (2) is by tracheae A(26) connection multidigit various way solenoid valve (20), again by tracheae C(10) connect the jet pump (7) in fuel tank (5), jet pump (7) connects jet tray (6) multi-function electromagnetic valve (21) by flowline (11) does the work of lubricant medium cyclic preheat through oil return pipe (12), multi-function electromagnetic valve (21) in jet tray (6), according to industrial computer technological process instruction, can work in coordination with industrial computer and do multinomial intelligent work shunting.
2. intelligence according to claim 1, without gas force open type eject gear lubricating arrangement, is characterized in that: industrial computer is housed in control cabinet, and industrial computer is equipped with according to lubricated working procedure and uses the configuration software intelligent work program of making by oneself of programming.
3. intelligence according to claim 1 is without gas force open type eject gear lubricating arrangement, it is characterized in that: multidigit various way solenoid valve (20) is housed in control cabinet, air pump (2) is accepted the instruction of industrial computer Intelligent art flow process, compressed air is passed through to tracheae A(26), again by multidigit various way solenoid valve (20), flow to gasoline pump (3) acting by gasoline pump tracheae (8) again, gasoline pump (3) refuels by gasoline pump oil pipe (9) oil dropping apparatus (5); The compressed air of air pump (2), by tracheae A(26) connect multidigit various way solenoid valve (20) again by tracheae C(10) jet pump (7) acting, the lubricant medium that connect in fuel tank (5) carry out jet lubrication work by the multi-function electromagnetic valve (21) of flowline (11) connection jet tray (6); Air pump (2) is by tracheae A(26) connect multidigit various way solenoid valve (20), then by tracheae B(25) multi-function electromagnetic valve (21) of connection jet tray (6) carries out the nozzle after jet lubrication work, Residual oil or the grease cleaning work of nozzle pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110251865.1A CN102954333B (en) | 2011-08-30 | 2011-08-30 | Intelligence is without gas force open type eject gear lubricating arrangement |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110251865.1A CN102954333B (en) | 2011-08-30 | 2011-08-30 | Intelligence is without gas force open type eject gear lubricating arrangement |
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| Publication Number | Publication Date |
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| CN102954333A CN102954333A (en) | 2013-03-06 |
| CN102954333B true CN102954333B (en) | 2016-05-25 |
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| CN201110251865.1A Expired - Fee Related CN102954333B (en) | 2011-08-30 | 2011-08-30 | Intelligence is without gas force open type eject gear lubricating arrangement |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103573999B (en) * | 2013-09-16 | 2016-10-05 | 上海船厂船舶有限公司 | Crane travelling wheel exposed gear lubricating system and include its crane |
| CN109210183B (en) * | 2018-09-27 | 2020-06-12 | 中北大学 | Lubricating device of space gear transmission mechanism |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200982512Y (en) * | 2006-12-15 | 2007-11-28 | 许振声 | Exposed gear gas-free pure-oil jet lubrication device |
| CN201090925Y (en) * | 2007-07-04 | 2008-07-23 | 范华中 | Exposed gear lubricating machine |
| CN201836626U (en) * | 2010-10-28 | 2011-05-18 | 陈振宇 | Intelligent oil lubrication system |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1047590A (en) * | 1996-08-06 | 1998-02-20 | Furukawa Co Ltd | Lubricating device for drilling machine |
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2011
- 2011-08-30 CN CN201110251865.1A patent/CN102954333B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200982512Y (en) * | 2006-12-15 | 2007-11-28 | 许振声 | Exposed gear gas-free pure-oil jet lubrication device |
| CN201090925Y (en) * | 2007-07-04 | 2008-07-23 | 范华中 | Exposed gear lubricating machine |
| CN201836626U (en) * | 2010-10-28 | 2011-05-18 | 陈振宇 | Intelligent oil lubrication system |
Non-Patent Citations (2)
| Title |
|---|
| 基于PLC的开式齿轮润滑控制系统;冯清秀等;《机动一体化》;20040131;第10卷(第1期);第57-59页 * |
| 论现代开式齿轮润滑技术;许振声等;《中国机械工程学会摩擦学分会润滑技术专业委员会第十届学术年会(南宁会议)论文集》;20061101;第60-64页 * |
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| CN102954333A (en) | 2013-03-06 |
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