CN203210783U - High-end diamond compact - Google Patents

High-end diamond compact Download PDF

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Publication number
CN203210783U
CN203210783U CN 201320239935 CN201320239935U CN203210783U CN 203210783 U CN203210783 U CN 203210783U CN 201320239935 CN201320239935 CN 201320239935 CN 201320239935 U CN201320239935 U CN 201320239935U CN 203210783 U CN203210783 U CN 203210783U
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CN
China
Prior art keywords
diamond
layer
diamond compact
compact
utility
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Expired - Lifetime
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CN 201320239935
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Chinese (zh)
Inventor
温简杰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Upper Hydron Run Jirui Superhard Material Co Ltd
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Upper Hydron Run Jirui Superhard Material Co Ltd
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Priority to CN 201320239935 priority Critical patent/CN203210783U/en
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Publication of CN203210783U publication Critical patent/CN203210783U/en
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Abstract

The utility model relates to the technical field of diamonds and provides a high-end diamond compact. The high-end diamond compact is characterized by comprising a hard alloy layer, a diamond compact layer and a diamond layer, wherein one surface of the hard alloy layer is of a city wall shape, the diamond particle size of the diamond compact layer ranges from 5 micrometers to 10 micrometers, the diamond compact layer is sintered onto the hard alloy layer, the diamond particles of the diamond layer is nearly spherical and 1-1.1 in terms of ratio of long axis to short axis, and the diamond layer is sintered onto the surface of the diamond compact layer. The high-end diamond compact has the advantages that diamond power on the high-end diamond compact is low in impurity, high in relative intensity, even in particle size, neat in crystal form and high in smoothness of machined workpieces, and the service life of the diamond compact is prolonged greatly. Due to the fact that the shape the diamond power on the diamond compact is nearly spherical, compared with common irregular diamond powder, the spherical diamond power can increase wear resistance of the diamond compact greatly.

Description

A kind of high-end diamond compact
Technical field
The utility model relates to a kind of diamond compact, relates in particular to a kind ofly to be suitable for processing the space flight military project with the high-end diamond cutter composite sheet of difficult-to-machine material.
Background technology
The PCD(diamond compact) cutter is mainly used in the processing of non-ferrous metal, carbide alloy etc., present domestic cutter is aspect cutting rate and service life, and the surface quality of the stability of processing dimension and machined material also has a segment distance from the import cutter.The diamond compact that this patent relates to, its diamond particles is even, impurity is few, crystal formation is neat, relative intensity is high, and its working (machining) efficiency is very high, the accurate to dimension height, surface roughness is little.
The utility model content
The purpose of this utility model is to provide a kind of high-end diamond compact, and for achieving the above object, the utility model has adopted following technical scheme:
A kind of high-end diamond compact is characterized in that, comprising:
Hard alloy layer, one surface are the city wall shape;
The diamond compact layer, wherein adamantine particle size is 5 to 10 microns; This diamond compact layer sintering is on this hard alloy layer;
Diamond layer, diamond particles subglobular wherein, the ratio of major and minor axis is 1 to 1.1, this diamond layer sintering is on the surface of this diamond compact layer.
Aforesaid a kind of high-end diamond compact, wherein, the diamond in this diamond compact layer is of a size of 8 microns.
Aforesaid a kind of high-end diamond compact, wherein, the diamond in this diamond compact layer is of a size of 6 microns.
Aforesaid a kind of high-end diamond compact, wherein, the diamond in the diamond layer is of a size of 50 nanometers.
Aforesaid a kind of high-end diamond compact, wherein, the diamond in this diamond layer is of a size of 80 nanometers.
The beneficial effects of the utility model are:
1. the bortz powder impurity on the composite sheet is few, and relative intensity is higher, can prolong its service life greatly.
2. the bortz powder even particle size on the composite sheet, crystal formation is neat, and processing work is highly polished.
3. few, the chemical element of the bortz powder impurity on the composite sheet is carbon, and is harmless, belongs to Green Product.
4. the bortz powder on the composite sheet is compared with common irregular bortz powder, can improve its working (machining) efficiency, increases the service life.
5. the bortz powder self-sharpening height on the composite sheet.
6. the bortz powder profile on the composite sheet is compared with common irregular bortz powder near spheroid, can improve its wearability greatly.
7. can be made as various high-end diamond cutters such as lathe tool, milling cutter, boring cutter, planing tool.
Description of drawings
Describe the utility model in detail below in conjunction with the drawings and specific embodiments:
Fig. 1 is the structural representation of the high-end special diamond composite sheet of the utility model.
Fig. 2 is the city wall shape schematic diagram of carbide alloy laminar surface.
Fig. 3 is the schematic diagram of the high-end diamond cutter of use the utility model composite sheet manufacturing.
The specific embodiment
For technological means, creation characteristic that the utility model is realized, reach purpose and effect is easy to understand, below in conjunction with concrete diagram, further set forth the utility model.
Referring to shown in Figure 1, a kind of high-end diamond compact of the present utility model comprises:
Hard alloy layer 1, one surface are the city wall shape;
Diamond compact layer 2 is fixed on the hard alloy layer 1, is formed by diamond and the metal powder weight ratio sintering under HTHP with 85:15; Adamantine particle size wherein is 5 to 10 microns; Can be firm be compressed on the hard alloy layer 1;
Diamond layer 3, sintering are made up of the diamond particles below particle size 100 nanometers on diamond compact layer 2, the diamond particles subglobular, and the ratio of major and minor axis is 1 to 1.1.Under the environment of HTHP, the surface that is combined in diamond compact layer 2 that diamond particles is very firm.
In one of them embodiment of the present utility model, the diamond in the diamond compact layer 2 is of a size of 8 microns.
In one of them embodiment of the present utility model, the diamond in the diamond compact layer 2 is of a size of 6 microns.
In one of them embodiment of the present utility model, the diamond in the diamond layer 3 is of a size of 50 nanometers.
In one of them embodiment of the present utility model, the diamond in the diamond layer 3 is of a size of 80 nanometers.
In sintering process, forming with TiC, SiC, Fe, Co, Ni etc. between diamond crystal is the conjugative bridge of main component, and diamond crystal is embedded in the skeleton of conjugative bridge with the covalent bond form.
The surface of hard alloy layer 1 can increase for the city wall shape and diamond compact layer 2 between hold.
Fig. 3 is the schematic diagram of a cutter of use the utility model composite sheet manufacturing.Composite sheet of the present utility model can directly be pressed into middle rhombus lathe tool with holes, and anterior angle is 55 degree, and relief angle is 125 degree, and is sharp more durable.
Though above-mentioned is that example is write the purposes of understanding the utility model composite sheet with the lathe tool, those skilled in the art are to be understood that, high-end diamond compact of the present utility model can manufacture the cutter of any angle, and can manufacture various cutters such as boring cutter, milling cutter, planing tool, decided by concrete application.
By above-mentioned to explanation of the present utility model as seen: do not contain binding agent in the diamond layer 3 of the present utility model, containing metal powder not, be different from the present situation that contains binding agent or metal powder in the composite sheet of prior art greatly, about diamond 100 nanometers, the diamond shape is subglobular, and the surface of processing is very bright and clean.
The utility model mainly is to realize wearability and the self-sharpening that it is good by diamond particles unique appearance and excellent physical chemistry: its particle profile is compared with common irregular diamond near spheroid, can improve its wearability greatly; Its structure is special, can improve its self-sharpening greatly.
More than show and described basic principle of the present utility model, principal character and advantage of the present utility model.The technical staff of the industry should understand; the utility model is not restricted to the described embodiments; that describes in above-described embodiment and the specification just illustrates principle of the present utility model; the utility model also has various changes and modifications under the prerequisite that does not break away from the utility model spirit and scope, and these changes and improvements all fall in claimed the utility model scope.The claimed scope of the utility model is defined by appending claims and equivalent thereof.

Claims (5)

1. a high-end diamond compact is characterized in that, comprising:
Hard alloy layer, one surface are the city wall shape;
The diamond compact layer, wherein adamantine particle size is 5 to 10 microns; This diamond compact layer sintering is on this hard alloy layer;
Diamond layer, diamond particles subglobular wherein, the ratio of major and minor axis is 1 to 1.1, this diamond layer sintering is on the surface of this diamond compact layer.
2. a kind of high-end diamond compact according to claim 1 is characterized in that, the diamond in this diamond compact layer is of a size of 8 microns.
3. a kind of high-end diamond compact according to claim 1 is characterized in that, the diamond in this diamond compact layer is of a size of 6 microns.
4. a kind of high-end diamond compact according to claim 1 is characterized in that the diamond in the diamond layer is of a size of 50 nanometers.
5. a kind of high-end diamond compact according to claim 1 is characterized in that the diamond in this diamond layer is of a size of 80 nanometers.
CN 201320239935 2013-05-07 2013-05-07 High-end diamond compact Expired - Lifetime CN203210783U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201320239935 CN203210783U (en) 2013-05-07 2013-05-07 High-end diamond compact

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201320239935 CN203210783U (en) 2013-05-07 2013-05-07 High-end diamond compact

Publications (1)

Publication Number Publication Date
CN203210783U true CN203210783U (en) 2013-09-25

Family

ID=49200355

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201320239935 Expired - Lifetime CN203210783U (en) 2013-05-07 2013-05-07 High-end diamond compact

Country Status (1)

Country Link
CN (1) CN203210783U (en)

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Granted publication date: 20130925