CN206200209U - A kind of cubic boron nitride screw-on cutter - Google Patents

A kind of cubic boron nitride screw-on cutter Download PDF

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Publication number
CN206200209U
CN206200209U CN201621111734.8U CN201621111734U CN206200209U CN 206200209 U CN206200209 U CN 206200209U CN 201621111734 U CN201621111734 U CN 201621111734U CN 206200209 U CN206200209 U CN 206200209U
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boron nitride
knife
cubic boron
screw
handle
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CN201621111734.8U
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孙长文
孙龙源
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Golden Diamond Cutter (shenzhen) Co Ltd
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Golden Diamond Cutter (shenzhen) Co Ltd
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Abstract

本实用新型公开了一种立方氮化硼螺旋铣刀,包括螺旋铣刀本体,所述螺旋铣刀本体包括刀柄、连接在所述刀柄一端的刀杆、设于刀杆前端的底刃,所述刀杆包括杆芯、圆周刃,所述刀柄、刀杆、底刃沿同一中心轴线旋转工作,所述刀杆设有用于排屑的螺旋槽,所述螺旋槽从底刃向刀柄方向平滑过渡,所述刀杆为聚晶立方氮化硼材料,所述刀柄采用硬质合金材料,所述刀杆与所述刀柄焊接固定连接,所述底刃设有前刀面、容屑槽,相对的两个宽前刀面通过收窄前刀面相互连接,所述容屑槽与螺旋槽相通。本立方氮化硼螺旋铣刀刃口锋利,切削性能好,被加工面的表面质量高,极大降低了生产成本。

The utility model discloses a cubic boron nitride spiral milling cutter. , the cutter bar includes a rod core and a peripheral edge, and the handle, cutter bar, and bottom edge rotate along the same central axis, and the cutter bar is provided with a spiral groove for chip removal, and the spiral groove extends from the bottom edge to the The direction of the knife handle is smoothly transitioned, the knife bar is made of polycrystalline cubic boron nitride material, the knife handle is made of hard alloy material, the knife bar is fixedly connected to the knife handle by welding, and the bottom edge is provided with a front knife The two opposite wide rake faces are connected to each other by narrowing the rake face, and the chip flute communicates with the spiral groove. The cubic boron nitride spiral milling cutter has sharp cutting edge, good cutting performance, high surface quality of the machined surface, and greatly reduces production cost.

Description

一种立方氮化硼螺旋铣刀A Cubic Boron Nitride Spiral Milling Cutter

技术领域technical field

本实用新型涉及一种铣刀,具体地,涉及一种立方氮化硼螺旋铣刀。The utility model relates to a milling cutter, in particular to a cubic boron nitride spiral milling cutter.

背景技术Background technique

近些年来,随着科技的发展,机械制造业对加工精度的要求也是越来越高,铣刀作为一种机械加工常用刀具,其结构不仅决定着自身的强度、使用寿命,更决定着钻出工件孔的误差大小和精度高低。In recent years, with the development of science and technology, the machinery manufacturing industry has higher and higher requirements for machining accuracy. As a common tool for machining, the structure of milling cutter not only determines its own strength and service life, but also determines the quality of drilling. The error size and precision of the workpiece hole.

在航天、航空、军工、汽车领域,大量使用复合材料,对加工孔径的尺寸精度和光洁度要求较高,同时对加工刀具本身的技术要求和使用寿命越来越高,现有技术使用的钨钢刀具虽然可以满足部分要求,但本身寿命短,加工高硬度钢材磨损比较快,特别是在对含铁元素的合金等高硬度新型材料进行加工时,使用普通铣刀加工光洁度差,造成产品的孔径尺寸一致性不佳,不良率较高,严重影响加工精度加工出的产品使用寿命较短。而金刚石铣刀由于金刚石具有对铁元素的亲和性,不适用于含铁元素的材料的加工。另外,由于现有的铣刀结构设计不合理,影响自身的强度和使用寿命。In aerospace, aviation, military industry, and automobile fields, a large number of composite materials are used, and the dimensional accuracy and smoothness of the machining aperture are required to be high. At the same time, the technical requirements and service life of the machining tool itself are getting higher and higher. Although the cutting tool can meet some requirements, it has a short service life and wears out quickly when processing high-hardness steel materials. Especially when processing high-hardness new materials such as alloys containing iron elements, the processing finish is poor with ordinary milling cutters, resulting in product apertures Dimensional consistency is not good, and the defect rate is high, which seriously affects the processing accuracy and the service life of the processed products is short. However, diamond milling cutters are not suitable for processing materials containing iron elements because diamond has an affinity for iron elements. In addition, due to the unreasonable structural design of the existing milling cutter, its own strength and service life are affected.

实用新型内容Utility model content

本实用新型的目的在于提供一种立方氮化硼螺旋铣刀,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide a cubic boron nitride helical milling cutter to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本实用新型提供如下技术方案:一种立方氮化硼螺旋铣刀,包括螺旋铣刀本体,所述螺旋铣刀本体包括刀柄、连接在所述刀柄一端的刀杆、设于刀杆前端的底刃,所述刀杆包括杆芯、圆周刃,所述刀柄、刀杆、底刃沿同一中心轴线旋转工作,所述刀杆设有用于排屑的螺旋槽,所 述螺旋槽从底刃向刀柄方向平滑过渡,所述刀杆为聚晶立方氮化硼材料,所述刀柄采用硬质合金材料,所述刀杆与所述刀柄焊接固定连接,所述底刃设有前刀面、容屑槽,相对的两个宽前刀面通过收窄前刀面相互连接,所述容屑槽与螺旋槽相通。In order to achieve the above object, the utility model provides the following technical solutions: a cubic boron nitride spiral milling cutter, comprising a spiral milling cutter body, the spiral milling cutter body comprising a handle, a cutter bar connected to one end of the handle, The bottom edge is arranged at the front end of the cutter bar. The cutter bar includes a core and a peripheral edge. The handle, the cutter bar, and the bottom edge rotate along the same central axis. The cutter bar is provided with a spiral groove for chip removal. The spiral groove smoothly transitions from the bottom edge to the handle, the handle is made of polycrystalline cubic boron nitride material, the handle is made of hard alloy material, and the handle is welded and fixedly connected to the handle. The bottom edge is provided with a rake face and a chip flute, and two opposite wide rake faces are connected to each other by narrowing the rake face, and the chip flute communicates with the spiral groove.

优选的,所述底刃的底刃前角为2°。底刃前角是底刃前刀面与轴线的夹角。优选的,所述底刃的底刃第一后角为10°。优选的,所述底刃的底刃第二后角为16°。这样,可由底刃进行轴向的进程加工。Preferably, the bottom edge rake angle of the bottom edge is 2°. The bottom edge rake angle is the angle between the bottom edge rake face and the axis. Preferably, the first relief angle of the bottom edge of the bottom edge is 10°. Preferably, the second relief angle of the bottom edge of the bottom edge is 16°. In this way, axial process machining can be performed by the bottom edge.

优选的,所述圆周刃的圆周刃前角为12°。圆周刃前角是圆周刃的前刀面与刀尖与中心的连线形成的角度,它是影响立铣刀切削性能的重要因素。Preferably, the rake angle of the peripheral cutting edge is 12°. The rake angle of the peripheral edge is the angle formed by the rake face of the peripheral edge and the line connecting the tool tip and the center, which is an important factor affecting the cutting performance of the end mill.

优选的,所述圆周刃的圆周刃第一后角为12°。这一角度,所述立方氮化硼螺旋铣刀圆周刃的切削刃既比较锋利,其刃口的强度又比较强,使加工中不空易出现振动、卷刃和崩刃的情况。Preferably, the first clearance angle of the peripheral cutting edge is 12°. At this angle, the cutting edge of the peripheral edge of the cubic boron nitride spiral milling cutter is relatively sharp, and the strength of the cutting edge is relatively strong, so that vibration, edge curling and chipping are prone to occur during machining.

优选的,所述圆周刃的圆周刃第二后角为24°。圆周刃的第二后角使铣刀切削时保证工件与铣刀之间有充分的间隙。Preferably, the second clearance angle of the peripheral cutting edge is 24°. The second relief angle of the peripheral edge ensures sufficient clearance between the workpiece and the milling cutter when the milling cutter is cutting.

与现有技术相比,本实用新型的有益效果是:本立方氮化硼螺旋铣刀充分利用聚晶立方氮化硼材料硬度高,与被加工材料亲和力小,通过结构改进设计,做到即使被切削材料硬度很高,也不会出现卷刃、崩刃、振动等情况,同时做到了刃口锋利,切削性能好,被加工面的表面质量高,具有切屑平稳、适用范围广、加工精度高等特点,极大降低了生产成本。Compared with the prior art, the beneficial effect of the utility model is: the cubic boron nitride helical milling cutter makes full use of the polycrystalline cubic boron nitride material with high hardness and low affinity with the processed material. The hardness of the material to be cut is very high, and there will be no edge curling, chipping, vibration, etc. At the same time, it has a sharp edge, good cutting performance, high surface quality of the processed surface, stable chips, wide application range, and high processing accuracy. Advanced features greatly reduce production costs.

附图说明Description of drawings

图1为本实用新型实施例的正视结构示意图;Fig. 1 is the front structural schematic diagram of the utility model embodiment;

图2为本实用新型实施例刀杆的剖面结构示意图;Fig. 2 is the sectional structure schematic diagram of the utility model embodiment cutter bar;

图3为本实用新型实施例底刃的左视结构示意图;Fig. 3 is a left view structural schematic diagram of the bottom edge of the utility model embodiment;

图4为图3中B-B剖面的结构示意图;Fig. 4 is the structural representation of BB section in Fig. 3;

图5为图3中K部的局部放大结构示意图;Fig. 5 is a partial enlarged structural schematic diagram of part K in Fig. 3;

其中:1.刀柄,2.刀杆,3.螺旋槽,4.圆周刃,5.底刃,6.杆芯,7.容屑槽,8.宽前刀面,9.收窄前刀面,10.底刃前角,11.底刃第一后角,12.底刃第二后角,13.圆周刃前角,14.圆周刃第一后角,15.圆周刃第二后角。Among them: 1. Shank, 2. Arbor, 3. Spiral groove, 4. Circumferential edge, 5. Bottom edge, 6. Rod core, 7. Chip flute, 8. Wide rake face, 9. Narrowing front Cutter face, 10. Bottom edge rake angle, 11. Bottom edge first relief angle, 12. Bottom edge second relief angle, 13. Circumferential edge rake angle, 14. Circumferential edge first relief angle, 15. Circumferential edge second relief angle rear corner.

具体实施方式detailed description

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

参照图1、图2、图3、图4、图5所示,一种立方氮化硼螺旋铣刀,包括螺旋铣刀本体,所述螺旋铣刀本体包括刀柄1、连接在所述刀柄1一端的刀杆2、设于刀杆2前端的底刃5,所述刀杆2包括杆芯6、圆周刃4,所述刀柄1、刀杆2、底刃5沿同一中心轴线旋转工作,所述刀杆2设有用于排屑的螺旋槽3,所述螺旋槽3从底刃5向刀柄1方向平滑过渡,所述刀杆2为聚晶立方氮化硼材料,所述刀柄1采用硬质合金材料,所述刀杆2与所述刀柄1焊接固定连接,所述底刃5设有前刀面、容屑槽7,相对的两个宽前刀面8通过收窄前刀面9相互连接,所述容屑槽7与螺旋槽3相通。Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, and Fig. 5, a cubic boron nitride helical milling cutter includes a helical milling cutter body, and the helical milling cutter body includes a handle 1, which is connected to the cutter The knife bar 2 at one end of the handle 1, the bottom edge 5 arranged at the front end of the knife bar 2, the knife bar 2 includes a rod core 6, a peripheral edge 4, and the knife handle 1, knife bar 2, and bottom edge 5 are along the same central axis Working in rotation, the cutter bar 2 is provided with a spiral groove 3 for chip removal, and the spiral groove 3 transitions smoothly from the bottom edge 5 to the handle 1, and the cutter bar 2 is made of polycrystalline cubic boron nitride material, so The handle 1 is made of cemented carbide, the handle 2 is welded and fixedly connected to the handle 1, the bottom edge 5 is provided with a rake face and a chip flute 7, and two opposite wide rake faces 8 The chip pockets 7 communicate with the helical flutes 3 by interconnecting the narrowing rake faces 9 .

参照图3、图4所示,所述底刃5的底刃前角10为2°。底刃前角10是底刃前刀面与轴线的夹角。所述底刃5的底刃第一后角11为10°。所述底刃5的底刃第二后角12为16°。这样,可由底刃5进行轴向的进程加工。3 and 4, the bottom edge rake angle 10 of the bottom edge 5 is 2°. The bottom edge rake angle 10 is the angle between the bottom edge rake face and the axis. The bottom edge first relief angle 11 of the bottom edge 5 is 10°. The bottom edge second relief angle 12 of the bottom edge 5 is 16°. In this way, axial progress machining can be performed by the bottom edge 5 .

参照图2所示,所述圆周刃4的圆周刃前角13为12°。圆周刃前角13是圆周刃4的前刀面与刀尖与中心的连线形成的角度,它是影响立铣刀切削性能的重要因素。所述圆周刃4的圆周刃第一后角14为12°。这一角度,所 述立方氮化硼螺旋铣刀圆周刃4的切削刃既比较锋利,其刃口的强度又比较强,使加工中不空易出现振动、卷刃和崩刃的情况。所述圆周刃4的圆周刃第二后角15为24°。圆周刃第二后角15使铣刀切削时保证工件与铣刀之间有充分的间隙。Referring to Fig. 2, the rake angle 13 of the peripheral cutting edge 4 is 12°. The rake angle 13 of the peripheral edge is the angle formed by the rake face of the peripheral edge 4 and the line connecting the tool tip and the center, and it is an important factor affecting the cutting performance of the end mill. The first relief angle 14 of the peripheral cutting edge 4 is 12°. At this angle, the cutting edge of the cubic boron nitride helical milling cutter peripheral edge 4 is sharper, and the strength of the cutting edge is stronger, so that vibration, edge curling and chipping are not easy to occur during processing. The second relief angle 15 of the peripheral cutting edge 4 is 24°. The second relief angle 15 of the peripheral edge ensures sufficient clearance between the workpiece and the milling cutter when the milling cutter is cutting.

试验表明,本实用新型实例例的立方氮化硼螺旋铣刀,可以达到普通钨钢铣刀30-50倍寿命,有效减少换刀、调刀、对刀等工作,提高工作效率,其成本只有钨钢铣刀的5-10倍,极大地降低了生产成本。Tests have shown that the cubic boron nitride spiral milling cutter of the utility model example can achieve 30-50 times the life of ordinary tungsten steel milling cutters, effectively reduce the work of changing tools, adjusting tools, and setting tools, and improve work efficiency. 5-10 times that of tungsten steel milling cutter, which greatly reduces the production cost.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.

Claims (7)

1. a kind of cubic boron nitride screw-on cutter, including screw-on cutter body, it is characterised in that the screw-on cutter body includes Handle of a knife, the knife bar for being connected to described handle of a knife one end, the shear blade located at knife bar front end, the knife bar include bar core, circumference sword, described , along same central axis rotary work, the knife bar is provided with the helicla flute for chip removal, the helicla flute for handle of a knife, knife bar, shear blade From shear blade to handle of a knife directional smoothing transition, the knife bar is Polycrystalline Cubic Boron Nitride, and the handle of a knife uses hard alloy material Material, the knife bar is welded and fixed with the handle of a knife and is connected, and the shear blade is provided with rake face, chip pocket, two relative preceding knives wide Face is connected with each other by narrowing rake face, and the chip pocket is communicated with helicla flute.
2. cubic boron nitride screw-on cutter according to claim 1, it is characterised in that the shear blade anterior angle of the shear blade is 2°。
3. cubic boron nitride screw-on cutter according to claim 2, it is characterised in that the relief angle of shear blade first of the shear blade It is 10 °.
4. cubic boron nitride screw-on cutter according to claim 3, it is characterised in that the relief angle of shear blade second of the shear blade It is 16 °.
5. the cubic boron nitride screw-on cutter according to claim 1,2,3 or 4, it is characterised in that the circle of the circumference sword Rake angle is 12 °.
6. cubic boron nitride screw-on cutter according to claim 5, it is characterised in that the circumference sword first of the circumference sword Relief angle is 12 °.
7. cubic boron nitride screw-on cutter according to claim 6, it is characterised in that the circumference sword second of the circumference sword Relief angle is 24 °.
CN201621111734.8U 2016-10-11 2016-10-11 A kind of cubic boron nitride screw-on cutter Expired - Fee Related CN206200209U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108637330A (en) * 2018-05-04 2018-10-12 大连理工大学 A Forward-Reverse Feed Helical Milling Method for Composite Materials

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108637330A (en) * 2018-05-04 2018-10-12 大连理工大学 A Forward-Reverse Feed Helical Milling Method for Composite Materials

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