A kind of dried wet horizontal digital-control gear-hobbing machine of cutting
Technical field
The utility model relates to chain digital control gear hobbing machine, particularly a kind of dried wet horizontal digital-control gear-hobbing machine of cutting.
Background technology
Gear-hobbing machine of the prior art, number be the disclosed a kind of chain digital control gear hobbing machine of utility model patent of CN202591751U as Granted publication, by four or five-shaft numerical control interlock, can the hobbing small module spur gear wheel or helical gears etc., it comprises lathe bed, big column, workbench, knife rest and slide plate; Described knife rest is equipped with the servomotor II, and described servomotor II is by mainshaft gear decelerator control main shaft cutting movement, i.e. B axle; Described lathe bed is equipped with the servomotor III, and described servomotor III is finished radial feed motion, i.e. X-axis by radial feed worm reducer control workbench; Described workbench is equipped with the servomotor IV, and described servomotor IV is rotated by the turntable that the indexing worm worm reducer connects on the radial feed ball-screw sub-control workbench, i.e. the C axle.
Though technique scheme can be finished the gear hobbing operation, its automaticity is not high.
The utility model content
The purpose of this utility model provides a kind of dried wetting and cuts the horizontal digital-control gear-hobbing machine, by 8 interlocks, realizes that the workpiece material loading is machined to the full-automatic operation of blanking through gear hobbing.
Above-mentioned technical purpose of the present utility model is achieved by the following technical programs: a kind of dried wetting cut the horizontal digital-control gear-hobbing machine, comprises main mechanical, electrical cabinet, Hydraulic Station, automatic chip removal mechanism; Described main frame comprises workpiece installation component, cutter holder assembly, makes the horizontal axis feed mechanism of described cutter holder assembly generation horizontal axis displacement, makes described cutter holder assembly produce the horizontal radial feed mechanism of radial displacement; Described cutter holder assembly comprises cutter slew gear, knife rest slew gear, automatic flee cutter mechanism, and described workpiece installation component comprises the workpiece slew gear; This kind gear-hobbing machine also comprises automatic loading and unloading mechanism, and described automatic loading and unloading mechanism comprises slide unit, is slidingly connected to described slide unit for the mechanical arm assembly of gripping workpiece, the feeding AC servo motor that the described mechanical arm assembly of drive slides on described slide unit; Described workpiece installation component also comprises the tailstock feed mechanism.
As of the present utility model preferred, described tailstock feed mechanism comprises the tailstock AC servo motor, be connected in the tailstock elastic coupling of described tailstock AC servo motor, be connected in the tailstock ball screw of described elastic coupling.
As of the present utility model preferred, described automatic loading and unloading mechanism also comprises material loading conveying mechanism and blanking conveying mechanism; Described material loading conveying mechanism comprises first support, be located at sprocket wheel on described first support, the chain on described sprocket wheel of being in transmission connection, drive described sprocket rotation dispenser, for described dispenser provide power motor, be located at shaft coupling between described motor and the described dispenser, be located at described first support, one end first reel cage, be used for rotating described first reel cage first rotary cylinder, be located at described first reel cage for the material loading twin shaft cylinder of gripping workpiece; Described chain is provided with the workpiece placement rack, and described workpiece placement rack is to be fixed in the placement sheet that described chain and an end have recess.
As of the present utility model preferred, described blanking conveying mechanism comprises second support, be located at electric drum on described second support, be located on the described electric drum flat belt, second reel cage of being located at described second support, one end, second rotary cylinder that is used for rotating described second reel cage that can be driven by described electric drum, be located at the blanking twin shaft cylinder that described second reel cage is used for the gripping workpiece.
As of the present utility model preferred, described mechanical arm assembly comprises the slide block that is slidingly connected to described slide unit, is located at the manipulator on the described slide block; Described manipulator comprises three cylinders being located at described slide block, the workpiece pincers of being located at described three cylinders.
As of the present utility model preferred, described manipulator has two, is feeding manipulator and blanking manipulator.
As of the present utility model preferred, described horizontal axis feed mechanism comprises axial AC servo motor, axial elasticity shaft coupling, axial ball wire bar pair; Described horizontal radial feed mechanism comprises radial AC servomotor, radial elastic shaft coupling, ball wire bar pair radially.
As of the present utility model preferred, described workpiece installation component comprises main spindle box, described main spindle box comprises the main shaft casing, be located at the clamping cylinder of described main shaft casing one side, be located at described main shaft casing opposite side anchor clamps, be connected in pull bar between described clamping cylinder and the described anchor clamps, be placed in the outer workpiece rotary main shaft of described pull bar, be placed in block bearing on the described workpiece rotary main shaft, be placed in dividing gear on the described workpiece rotary main shaft, be located at described main shaft casing and turn round AC servo motor by the workpiece that travelling gear and described dividing gear are in transmission connection; Described workpiece revolution AC servo motor, travelling gear and dividing gear constitute described workpiece slew gear.
As of the present utility model preferred, described workpiece installation component comprises tailstock, and described tailstock comprises base, the tailstock body on the described base is located in slip, be located at the sleeve on the described tailstock body, be placed in the top of described sleeve, be located at the regulating spring of described top tail end and described tailstock body inwall, be located at the support plate of described base one side, be located at the tailstock line slideway auxiliary between described support plate and the described tailstock body, be located at the tailstock AC servo motor of described support plate, be connected in the tailstock elastic coupling of described tailstock AC servo motor, be connected in the tailstock ball screw between described tailstock elastic coupling and the described tailstock body; Described tailstock AC servo motor, tailstock elastic coupling and tailstock ball screw constitute the tailstock feed mechanism.
As of the present utility model preferred, described cutter holder assembly comprises tool-post structure, be located at the tangential slide plate chair on the described tool-post structure, be located at the tangential slide plate retaining mechanism on the described tool-post structure, be located at the knife rest line slideway auxiliary between described tangential slide plate chair and the described tangential slide plate retaining mechanism, be located at the cutter revolution AC servo motor of described tool-post structure one side, turn round dextrorotation helical gear and the left-handed gear wheel that AC servo motor is in transmission connection with described cutter, the cutter rotary main shaft that is in transmission connection with described left-handed gear wheel, be located at the aiding support of described tool-post structure, be located at the cutter between described aiding support and the described cutter rotary main shaft, be located on the described tool-post structure and axially link and scurry the cutter screw rodb base in described cutter, be located at the servo cutter motor of scurrying of described tool-post structure, be connected in described servo scurry the cutter motor scurry the cutter elastic coupling, be located at and describedly scurry the cutter elastic coupling and described scurrying scurried the cutter ball screw between the cutter screw rodb base; Describedly servoly scurry the cutter motor, scurry the cutter elastic coupling and scurry the cutter ball screw and constitute automatic flee cutter mechanism; Described dextrorotation helical gear, left-handed gear wheel and cutter revolution AC servo motor constitute the cutter slew gear.
In sum, the utlity model has following beneficial effect: the utility model precision height, the automaticity height adopts 8 interlock modes to realize that workpiece is machined to the full-automatic operation of blanking through gear hobbing from material loading; Described 8, be horizontal axis feed mechanism, horizontal radial feed mechanism, cutter slew gear, knife rest slew gear, automatic flee cutter mechanism, workpiece slew gear, tailstock feed mechanism, automatic loading and unloading mechanism; Add man-hour, by automatic loading and unloading mechanism workpiece is placed the anchor clamps of main spindle box earlier, clamp by clamping cylinder, again by the tailstock AC servo motor, make top top tight workpiece, again by the tool setting of knife rest slew gear, and then make axial moving mechanism, move radially mechanism, the cutter slew gear, the workpiece slew gear matches and realizes gear hobbing processing, for improving the service life of cutter, reduce the frequency of cutter changing, cutter axially on often be provided with a plurality of cutters tooth side by side, therein after cutter tooth wearing and tearing, can pass through automatic flee cutter mechanism, use the another one cutter tooth to process; After the completion of processing, make the top workpiece that unclamps by the tailstock AC servo motor, manipulator is clamped workpiece, at this moment, make anchor clamps unclamp workpiece by clamping cylinder, thereby make manipulator gripping workpiece, and another manipulator and just in time serve workpiece to be processed again, manufactured workpiece is delivered to blanking twin shaft cylinder by manipulator, by the blanking rotary cylinder this workpiece is put to flat belt again; The utility model cutter rotary main shaft adopts AC servo machinery driving, compact conformation, volume is little, and generally also is provided with special cooling device to eliminate servomotor owing to frequently turn to the high heat problem that produces, guarantee the cutter spindle revolution evenly, commutate freely; Horizontal radial feeding and tailstock feed mechanism, knife rest slew gear all adopt high rigidity line slideway auxiliary, thereby reduce the rail friction coefficient, generally make the rail friction coefficient less than 0.015, and the durability of guide rail is improved, and guarantee kinematic accuracy; For guaranteeing the precision of persistent movement between cutter rotary main shaft, bearing and workpiece rotary main shaft, the bearing, all adopt circulating oil lubrication, by heat exchange, the higher temperature rise that produces during control bearing high speed rotary; All kinematic pairs of the utility model all arrange noncontacting switch and control, and the soft spacing and mutual self-locking program of multiple tracks is set in program, thereby improve security of the present utility model; Wetly cut two kinds of mode of operations for adapting to do, also be provided with two cover cooling systems, adopt oil cooling but cutter and flushing iron filings during wet cutting, adopt the air cooling cutter during dried cutting and remove iron filings; The utility model also can be furnished with two cover chip removal devices, and during wet cutting, iron filings and cooling fluid are by Magnetic Isolation, and iron filings are discharged in the iron filings case, and cold oil turns back in the cooler bin by filtration, and is recycling; Iron filings directly are discharged in the iron filings case by the magnetic chip removal mouth during dried cutting; The utility model adopts totally-enclosed protection, and ground does not have oil contamination, does not have the iron filings that sputter, and the environment cleaning is pollution-free, and man-computer relation is good.
Description of drawings
Fig. 1 is the embodiment overall schematic
Fig. 2 is the embodiment side view;
Fig. 3 is 8 interlocks of embodiment schematic diagram;
Fig. 4 is embodiment main spindle box structural representation;
Fig. 5 is embodiment tailstock structural representation;
Fig. 6 is embodiment knife rest front view;
Fig. 7 is that the embodiment knife rest is looked the face cutaway view;
Fig. 8 embodiment automatic loading and unloading mechanism schematic diagram;
Fig. 9 is embodiment material loading conveying mechanism side view;
Figure 10 is A portion enlarged drawing among Fig. 9;
Figure 11 is manipulator side view among the embodiment;
Figure 12 is manipulator front view among the embodiment.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is described in further detail.
This specific embodiment only is to explanation of the present utility model; it is not to restriction of the present utility model; those skilled in the art can make the modification that does not have creative contribution to present embodiment as required after reading this specification, but as long as all are subjected to the protection of Patent Law in claim scope of the present utility model.
Embodiment: shown in Fig. 1-12, a kind of dried wetting cut the horizontal digital-control gear-hobbing machine, comprises main frame 1, electric cabinet 2, Hydraulic Station 3, automatic chip removal mechanism 4, automatic loading and unloading mechanism 5.
Main frame 1 comprises workpiece installation component, cutter holder assembly, makes the horizontal axis feed mechanism of cutter holder assembly generation horizontal axis displacement, makes cutter holder assembly produce the horizontal radial feed mechanism of radial displacement; Cutter holder assembly comprises cutter slew gear, knife rest slew gear, automatic flee cutter mechanism, and the workpiece installation component comprises workpiece slew gear and tailstock feed mechanism.
The workpiece installation component comprises main spindle box, main spindle box comprises main shaft casing 121, side at main shaft casing 121 is provided with clamping cylinder 122, opposite side at main shaft casing 121 is provided with anchor clamps 123, be connected with pull bar 124 between clamping cylinder 122 and the anchor clamps 123, the pull bar 124 outer workpiece rotary main shafts 125 that are with, the workpiece rotary main shaft 125 outer block bearings 129 that are arranged with, also be arranged with the dividing gear 126 that is in transmission connection with workpiece rotary main shaft 125 on workpiece rotary main shaft 125, the bottom that is positioned at clamping cylinder 122 at main shaft casing 121 is provided with the workpiece revolution AC servo motor 128 that is in transmission connection by travelling gear 127 and dividing gear 126; Wherein, workpiece revolution AC servo motor 128, travelling gear 127 and dividing gear 126 constitute the workpiece slew gear; When workpiece rotary main shaft 125 runs up, block bearing 129 and dividing gear 126 all adopt circulating oil lubrication, the recycle oil lubricate is taken away heat control temperature rise by heat exchange on the other hand on the one hand, makes workpiece rotary main shaft 126 and dividing gear 126 can continue to keep high accuracy; Also being provided with anti-backlash mechanism 120 simultaneously, is just to change or reverse no matter make dividing gear 126 and travelling gear 127, can both accomplish not have the gap, is conducive to keep the workpiece indexing accuracy.
The workpiece installation component comprises tailstock, tailstock comprises base 115, slide on the base 115 and be provided with tailstock body 116, tailstock body 116 is provided with sleeve 117, sleeve 117 is provided with top 111, between top 111 tail ends and tailstock body 116 inwalls, be provided with regulating spring 118, one side of base 115 is provided with support plate 119, support plate 119 is provided with tailstock AC servo motor 112, be connected with tailstock elastic coupling 113 on the tailstock AC servo motor 112, between tailstock elastic coupling 113 and tailstock body 116, be connected with tailstock ball screw 114, between support plate 119 and tailstock body 116, be provided with tailstock line slideway auxiliary 1151; Tailstock AC servo motor 112, tailstock elastic coupling 113 and tailstock ball screw 114 constitute the tailstock feed mechanism; Because the setting of regulating spring 118, not rigidity contact but Elastic Contact during top 111 top tight workpieces, in process, top 111 not only play the supplemental support effect, but also otherwise destroy the centre hole of workpiece; Top 111 hold out against or loosen the employing AC servo machinery driving simultaneously, thus be convenient to and other numerical control axle interlock, be conducive to realize process automation.
Cutter holder assembly comprises tool-post structure 151, is provided with tangential slide plate chair 152, the tangential slide plate retaining mechanism 153 and knife rest line slideway auxiliary 154 of the knife rest slew gear that is configured for tool setting at tool-post structure 151; The knife rest slew gear also comprises knife rest revolution AC servo motor 1521, right-hand worm 1522 and knife rest revolution dextrorotation helical gear 1523; Be provided with cutter revolution AC servo motor 155 in tool-post structure 151 1 sides, cutter revolution AC servo motor 155 is connected with dextrorotation helical gear 156 and left-handed gear wheel 157, left-handed gear wheel 157 is connected with cutter rotary main shaft 158, be with main shaft bearing 1581 at cutter rotary main shaft 158, on cutter rotary main shaft 158, also be with inner spacing collar 1582 and outer separator 1583 successively; Also be provided with aiding support 159 on the tool-post structure 151, be provided with cutter 160 between aiding support 159 and cutter rotary main shaft 158, cutter 160 is carbide hob; Be provided with axial the interlock at tool-post structure 151 and scurry cutter screw rodb base 161 in cutter 160, also be provided with the servo cutter motor 162 of scurrying on the tool-post structure 151, be provided with and scurry cutter elastic coupling 163 at the servo cutter motor 162 of scurrying, scurrying cutter elastic coupling 163 and scurrying to be provided with between the cutter screw rodb base 161 and scurry cutter ball screw 164; Servoly scurry cutter motor 162 and scurry cutter ball screw 164 and constitute automatic flee cutter mechanisms; Dextrorotation helical gear 156, left-handed gear wheel 157 and cutter revolution AC servo motor 155 constitute the cutter slew gear; Adopt AC servo machinery driving cutter rotary main shaft 158, since AC servo motor run up for a long time and frequently the commutation meeting seriously generate heat, make servomotor damage easily, therefore on tool-post structure 151, also be provided with air cooling equipment 165, servomotor is constantly carried out air-cooled, make its temperature rise remain on certain allowed band; Cutter rotary main shaft 1581 and dextrorotation helical gear 156, left-handed gear wheel 157 all adopt circulating oil lubrication, the one side lubricate, by the heat exchange in the greasing, make cutter rotary main shaft 1581 in running up, keep constant temperature on the other hand, guarantee its high accuracy.
Automatic loading and unloading mechanism 5 comprises material loading conveying mechanism and blanking conveying mechanism, the material loading conveying mechanism comprises first support 541, be located at sprocket wheel 542 on first support 541, the chain 543 on sprocket wheel 542 of being in transmission connection, drive dispenser 544 that sprocket wheel 542 rotates, for dispenser 544 provide power motor 545, be located at shaft coupling 546 between motor 545 and the dispenser 544, be located at first support, 541 1 ends first reel cage 548, be used for rotating first reel cage 548 first rotary cylinder 549, be located at first reel cage 548 for the material loading twin shaft cylinder 547 of gripping workpiece; Chain 543 is provided with the workpiece placement rack, and the workpiece placement rack is to be fixed in the placement sheet 5431 that chain 543 and an end have recess 54311; The blanking conveying mechanism comprises second support 551, be located at electric drum 552 on second support 551, be located on the electric drum 552 flat belt 553, second reel cage 554 of being located at second support, 551 1 ends, second rotary cylinder 555 that is used for rotating second reel cage 554 that can be driven by electric drum 552, be located at the blanking twin shaft cylinder 556 that second reel cage 554 is used for the gripping workpiece; Automatic loading and unloading mechanism comprises slide unit 51, is slidingly connected to slide unit 51 for the mechanical arm assembly 52 of gripping workpiece, the feeding AC servo motor 53 that drive mechanical arm assembly 52 slides on described slide unit 51; Mechanical arm assembly 52 comprises the slide block 521 that is slidingly connected to slide unit 51, is provided with two manipulators 522 at slide block 521, is respectively feeding manipulator and blanking manipulator; Two manipulators 522 all comprise three cylinders 5221 being located at slide block 521, the workpiece pincers 5222 of being located at three cylinders 5221.
The horizontal axis feed mechanism comprises axial AC servo motor 131, axial elasticity shaft coupling 132, axial ball wire bar pair 133; The horizontal radial feed mechanism comprises radial AC servomotor 141, radial elastic shaft coupling 142, ball wire bar pair 143 radially.
Present embodiment is by 8 interlocks, described 8 manipulator feed mechanisms that are respectively in horizontal axis feed mechanism, horizontal radial feed mechanism, cutter slew gear, knife rest slew gear, automatic flee cutter mechanism, workpiece slew gear, tailstock feed mechanism, the automatic loading and unloading mechanism.