CN203197426U - Energy-saving type crest welder with intelligent control system - Google Patents
Energy-saving type crest welder with intelligent control system Download PDFInfo
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- CN203197426U CN203197426U CN 201320234728 CN201320234728U CN203197426U CN 203197426 U CN203197426 U CN 203197426U CN 201320234728 CN201320234728 CN 201320234728 CN 201320234728 U CN201320234728 U CN 201320234728U CN 203197426 U CN203197426 U CN 203197426U
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Abstract
The utility model discloses an energy-saving type crest welder with an intelligent control system. The energy-saving type crest welder comprises a spraying module, a preheating module, a welding module, a cooling module, a guiding track and the intelligent control system. The spraying module, the preheating module, the preheating module, the welding module and the cooling module are arranged on the guiding track in sequence. The welding module comprises a tin stove, an inner container, a first crest nozzle and a second crest nozzle. A first crest sliding cover plate is arranged at the upper end of the first crest nozzle. A second crest sliding cover plate is arranged at the upper end of the second crest nozzle. Lead screws are connected at the upper end of the first crest sliding cover plate and the upper end of the second crest sliding cover plate. Handles are arranged at the upper ends of the lead screws. The intelligent control system comprises a communication unit, a processor and a control switch. The communication unit is connected with the processor which is connected with the control switch. The control switch is connected to a power supply circuit of equipment, structure is simple, design is reasonable, the purpose that compared with a traditional crest welder, when the width of a PCB is small, electricity is saved in a preheating zone can be effectively achieved, and welding materials are saved.
Description
Technical field
The utility model relates to a kind of electronic welding equipment, especially relates to a kind of energy-saving crest welder with intelligence control system.
Background technology
Along with the low-carbon economy arrival in period, power-saving technology has been seen through industrial every field, and energy-conservation, the saving consumptive material of crest welder in welding PCB process also is the problem that each producer will solve.Traditional crest welder, no matter how many PCB width is, the scolder that the electric energy that preheating needs, wave soldering need all is suitable.
The utility model content
Technical problem to be solved in the utility model is for above-mentioned deficiency of the prior art, provide a kind of simple in structure, reasonable in design, can effectively realize hour economizing on electricity in the preheating zone than traditional crest welder at the PCB width, save the energy-saving crest welder with intelligence control system of scolder.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is: a kind of energy-saving crest welder with intelligence control system, comprise spray module, warm-up block, welding module, refrigerating module, guide rail, intelligence control system, described spray module, warm-up block, welding module, refrigerating module are installed on the guide rail successively; Described welding module comprises tin stove, inner bag, primary peak spout, secondary peak spout, described inner bag, primary peak spout, secondary peak spout are arranged on inner bag inside, described primary peak spout upper end is equipped with the primary peak slide cover, described secondary peak spout upper end is equipped with the secondary peak slide cover, the upper end connection wire rod of described primary peak slide cover and secondary peak slide cover, described screw mandrel is connected with primary peak slide cover, secondary peak slide cover by the screw mandrel positioning sleeve, and described screw mandrel upper end arranges handle;
Described intelligence control system comprises communication unit, processor, gauge tap, and described communication unit is connected with processor, is used for forwarding data bag between processor and main control terminal, realizes the information interaction of processor and main control terminal; Described processor is connected with gauge tap, conducting or the disconnection of the information-driven gauge tap that the packet that is used for transmitting according to communication unit carries; Described gauge tap is connected in the power circuit of equipment;
Described spray module comprises photoelectric sensor, Rodless cylinder and shower nozzle, and the quantity of described photoelectric sensor is two and is installed on the guide rail, and described shower nozzle is installed in the Rodless cylinder right-hand member;
The quantity of described guide rail is two and is the symmetrical laying in front and back;
Described communication unit is connected with main control terminal.
The utility model compared with prior art has the following advantages: simple in structure, reasonable in design, so that spray module can change with the PCB width change width of spraying scaling powder, warm-up block can change pre-thermal power with the PCB width change, and welding module can change wave peak width with the PCB width change; Under the prerequisite of the power supply that does not need manually to be switched on or switched off equipment, realize the fully unlatching of equipment or close, simultaneously, main control terminal can also by the duty of intelligence controlling device setting or query facility, increase economic benefit.
Description of drawings
Fig. 1 is structural representation of the present utility model.
The specific embodiment
Below by drawings and Examples, the utility model is described in further detail.
As shown in Figure 1, this energy-saving crest welder with intelligence control system is simple in structure, reasonable in design, can effectively realize hour economizing on electricity in the preheating zone than traditional crest welder at the PCB width, saves scolder.This is with the energy-saving crest welder of intelligence control system, comprise spray module, warm-up block 4, welding module 5, refrigerating module 6, guide rail 2, intelligence control system, described spray module, warm-up block 4, welding module 5, refrigerating module 6 are installed on the guide rail successively; Described welding module comprises tin stove, inner bag, primary peak spout 9, secondary peak spout 8, described inner bag, primary peak spout 9, secondary peak spout 8 are arranged on inner bag inside, described primary peak spout upper end is equipped with the primary peak slide cover, described secondary peak spout upper end is equipped with the secondary peak slide cover, the upper end connection wire rod of described primary peak slide cover and secondary peak slide cover, described screw mandrel is connected with primary peak slide cover, secondary peak slide cover by the screw mandrel positioning sleeve, and described screw mandrel upper end arranges handle;
Described spray module comprises photoelectric sensor 3, Rodless cylinder 12 and shower nozzle 11, and the quantity of described photoelectric sensor is two and is installed on the guide rail, and described shower nozzle is installed in the Rodless cylinder right-hand member;
The quantity of described guide rail is two and is the symmetrical laying in front and back;
Its principle is: the width that at first guide rail is adjusted to the PCB same size that welds with needs, by change-over switch the warm-up block between two guide rails is adjusted to on-state, crank handle, adjust primary peak slide cover and secondary peak slide cover by screw mandrel, make wave peak width identical with the PCB width, like this after PCB enters crest welder, in the spray module district, shower nozzle moves back and forth between two photoelectric sensors, scaling powder is mainly sprayed on the PCB, and PCB has a small amount of leakage outward; In preheating zone, the warm-up block work between two guide rails, the warm-up block outside two guide rails is not worked; In wave soldering zone, primary peak spout, secondary peak spout between two guide rails have crest, and primary peak spout, secondary peak spout outside two guide rails do not have crest; Spray module can change with the PCB width change width of spraying scaling powder, and warm-up block can change pre-thermal power with the PCB width change, and welding module can change wave peak width with the PCB width change.Therefore, this crest welder in use can reach the effect of saving electric energy and consumptive material.
Described intelligence control system comprises communication unit 1, processor 13, gauge tap 7, and described communication unit 1 is connected with processor 13, is used for forwarding data bag between processor and main control terminal, realizes the information interaction of processor and main control terminal; Described processor is connected with gauge tap, conducting or the disconnection of the information-driven gauge tap that the packet that is used for transmitting according to communication unit carries; Described gauge tap is connected in the power circuit of equipment; Described communication unit is connected with main control terminal.In use, this device power supply (DPS) connection is got final product, main control terminal input run signal in intelligence control system, communication unit transmits signal to processor at once, processor is receiving signal rear drive gauge tap turning circuit, and main control terminal is by the duty of intelligence control system setting or query facility simultaneously.
The above; it only is preferred embodiment of the present utility model; be not that the utility model is imposed any restrictions; every any simple modification, change and equivalent structure of above embodiment being done according to the utility model technical spirit changes, and all still belongs in the protection domain of technical solutions of the utility model.
Claims (4)
1. energy-saving crest welder with intelligence control system, it is characterized in that, comprise spray module, warm-up block, welding module, refrigerating module, guide rail, intelligence control system, described spray module, warm-up block, welding module, refrigerating module are installed on the guide rail successively; Described welding module comprises tin stove, inner bag, primary peak spout, secondary peak spout, described inner bag, primary peak spout, secondary peak spout are arranged on inner bag inside, described primary peak spout upper end is equipped with the primary peak slide cover, described secondary peak spout upper end is equipped with the secondary peak slide cover, the upper end connection wire rod of described primary peak slide cover and secondary peak slide cover, described screw mandrel is connected with primary peak slide cover, secondary peak slide cover by the screw mandrel positioning sleeve, and described screw mandrel upper end arranges handle;
Described intelligence control system comprises communication unit, processor, gauge tap, and described communication unit is connected with processor, is used for forwarding data bag between processor and main control terminal, realizes the information interaction of processor and main control terminal; Described processor is connected with gauge tap, conducting or the disconnection of the information-driven gauge tap that the packet that is used for transmitting according to communication unit carries; Described gauge tap is connected in the power circuit of equipment.
2. described energy-saving crest welder with intelligence control system according to claim 1, it is characterized in that, described spray module comprises photoelectric sensor, Rodless cylinder and shower nozzle, and the quantity of described photoelectric sensor is two and is installed on the guide rail, and described shower nozzle is installed in the Rodless cylinder right-hand member.
3. described energy-saving crest welder with intelligence control system according to claim 1 is characterized in that, the quantity of described guide rail be two and be before and after symmetrical the laying.
4. described energy-saving crest welder with intelligence control system according to claim 1 is characterized in that, described communication unit is connected with main control terminal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320234728 CN203197426U (en) | 2013-05-03 | 2013-05-03 | Energy-saving type crest welder with intelligent control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320234728 CN203197426U (en) | 2013-05-03 | 2013-05-03 | Energy-saving type crest welder with intelligent control system |
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| Publication Number | Publication Date |
|---|---|
| CN203197426U true CN203197426U (en) | 2013-09-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320234728 Expired - Fee Related CN203197426U (en) | 2013-05-03 | 2013-05-03 | Energy-saving type crest welder with intelligent control system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111774688A (en) * | 2020-07-16 | 2020-10-16 | 华高科技（苏州）有限公司 | Wave soldering method and device for selectively spraying soldering flux |
-
2013
- 2013-05-03 CN CN 201320234728 patent/CN203197426U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111774688A (en) * | 2020-07-16 | 2020-10-16 | 华高科技（苏州）有限公司 | Wave soldering method and device for selectively spraying soldering flux |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130918 Termination date: 20150503 |
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| EXPY | Termination of patent right or utility model |