CN102485396A - Energy-saving wave crest welder - Google Patents
Energy-saving wave crest welder Download PDFInfo
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- CN102485396A CN102485396A CN2010105715888A CN201010571588A CN102485396A CN 102485396 A CN102485396 A CN 102485396A CN 2010105715888 A CN2010105715888 A CN 2010105715888A CN 201010571588 A CN201010571588 A CN 201010571588A CN 102485396 A CN102485396 A CN 102485396A
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Abstract
The invention discloses an energy-saving wave crest welder comprising a flux spraying component, a printed circuit board (PCB) pre-heating component, an adjustable wave crest welding component, a cooling component and guide rails which are sequentially arranged from left to right; two guide rails are arranged symmetrically back and forth; the adjustable wave crest welding component comprises a tin furnace, a liner which is arranged in the tin furnace, and a wave crest spout I and a wave crest spout II which are arranged in the liner; the wave crest spout II is arranged on the right side of the wave crest spout I; the upper end of the wave crest spout I is provided with a wave crest sliding cover plate I, and the upper end of the wave crest spout II is provided with a wave crest sliding cover plate II; the upper ends of the wave crest sliding cover plate II and the wave crest sliding cover plate I are connected with lead screws; the lead screws are connected with the wave crest sliding cover plate I and the wave crest sliding cover plate II through lead screw positioning sleeves; and the upper ends of the lead screws are provided with handles. The energy-saving wave crest welder has a simple structure and a reasonable design, can achieve the purposes of saving more electricity in a pre-heating zone and saving more solder in a wave crest welding zone than a traditional wave crest welder when the width of a PCB is small.
Description
Technical field
The present invention relates to a kind of electronic welding equipment, especially relate to a kind of energy-saving crest welder.
Background technology
Along with the low-carbon economy arrival in period, power-saving technology has been seen through industrial every field, and energy-conservation, the saving consumptive material of crest welder in welding PCB process also is the problem that each producer will solve.Traditional crest welder, no matter how many PCB width is, the scolder that the electric energy that preheating needs, crest welding need all is suitable.
Summary of the invention
Technical problem to be solved by this invention is to above-mentioned deficiency of the prior art; A kind of energy-saving crest welder is provided, and it is simple in structure, and is reasonable in design; Can effectively be implemented in the PCB width and hour economize on electricity in the preheating zone, and save the purpose of scolder in the crest weld zone than traditional crest welder.
For solving the problems of the technologies described above; The technical scheme that the present invention adopts is: a kind of energy-saving crest welder; Comprise that the scaling powder spraying assembly, PCB preheating assembly, adjustable wave-soldering connected components, cooling package and the lateral direction penetrating that set gradually from left to right are installed in the guide rail on said scaling powder spraying assembly, PCB preheating assembly, said adjustable wave-soldering connected components and the cooling package; The quantity of said guide rail is two and is front and back symmetry laying; It is characterized in that: said adjustable wave-soldering connected components comprises the tin stove, is arranged on the inner bag of tin furnace interior and is arranged on inner bag inner crest spout one and crest spout two; It is right-hand that said crest spout two is positioned at crest spout one; Said crest spout one upper end is equipped with crest slide cover one, and said crest spout two upper ends are equipped with crest slide cover two, and the upper end of said crest slide cover two and crest slide cover one is connected screw mandrel; Said screw mandrel is connected with crest slide cover two with crest slide cover one through the screw mandrel positioning sleeve, and said screw mandrel upper end is provided with handle.
Above-mentioned energy-saving crest welder; It is characterized in that: said scaling powder spraying assembly comprises photoelectric sensor, Rodless cylinder and scaling powder shower nozzle; The quantity of said photoelectric sensor is two and is installed on the guide rail that said scaling powder shower nozzle is installed in the Rodless cylinder right-hand member.
Above-mentioned energy-saving crest welder is characterized in that: said PCB preheating assembly is made up of many infrared heating pipe, and the cloth set direction of said infrared heating pipe is identical with the direction of guide rail.
Above-mentioned energy-saving crest welder is characterized in that: said cooling package is provided with the cold wind outlet.
The present invention compared with prior art has the following advantages:
1, simple in structure; Reasonable in design; Adjustable wave-soldering connected components is installed on this crest welder, and adjustable wave-soldering connected components comprises the tin stove, is arranged on the inner bag of tin furnace interior and is arranged on inner bag inner crest spout one and crest spout two that crest spout one upper end is equipped with crest slide cover one; Crest spout two upper ends are equipped with crest slide cover two; Crest slide cover two is connected screw mandrel with the upper end of crest slide cover one, and screw mandrel is connected with crest slide cover two with crest slide cover one through the screw mandrel positioning sleeve, and the screw mandrel upper end is provided with handle.
2, make the scaling powder spraying assembly can change the width of spraying scaling powder with the variation of PCB width, the PCB preheating assembly can change preheating power with the variation of PCB width, and adjustable wave-soldering connected components can change the crest width with the variation of PCB width.
3, can effectively be implemented in the PCB width and hour economize on electricity in the preheating zone, and save the purpose of scolder in the crest weld zone than traditional crest welder.
Through accompanying drawing and embodiment, the present invention is done further detailed description below.
Description of drawings
Fig. 1 is an overall structure sketch map of the present invention.
Fig. 2 is the structural representation of the adjustable wave-soldering connected components of the present invention.
Description of reference numerals:
The 1-guide rail; The 2-photoelectric sensor; The 3-Rodless cylinder;
4-scaling powder shower nozzle; The 5-infrared heating pipe; The 6-PCB preheating assembly;
7-tin stove; 8-crest spout one; 9-crest spout two;
The 10-cooling package; The outlet of 11-cold wind; 12-crest slide cover one;
The 13-screw mandrel; The 14-handle; 15-screw mandrel positioning sleeve;
16-crest slide cover two; The 17-inner bag.
The specific embodiment
A kind of energy-saving crest welder as illustrated in fig. 1 and 2; Comprise that the scaling powder spraying assembly, PCB preheating assembly 6, adjustable wave-soldering connected components, cooling package 10 and the lateral direction penetrating that set gradually from left to right are installed in the guide rail 1 on said scaling powder spraying assembly, PCB preheating assembly 6, said adjustable wave-soldering connected components and the cooling package 10; The quantity of said guide rail 1 is two and is front and back symmetry laying; Said adjustable wave-soldering connected components comprises tin stove 7, is arranged on the inner bag 17 of tin stove 7 inside and crest spout 1 and the crest spout 29 that is arranged on inner bag 17 inside; It is right-hand that said crest spout 29 is positioned at crest spout 1; Said crest spout one 8 upper ends are equipped with crest slide cover 1; Said crest spout 29 upper ends are equipped with crest slide cover 2 16; The upper end of said crest slide cover 2 16 and crest slide cover 1 is connected screw mandrel 13, and said screw mandrel 13 is connected with crest slide cover 2 16 with crest slide cover 1 through screw mandrel positioning sleeve 15, and said screw mandrel 13 upper ends are provided with handle 14.
As shown in Figure 1, said scaling powder spraying assembly comprises photoelectric sensor 2, Rodless cylinder 3 and scaling powder shower nozzle 4, and the quantity of said photoelectric sensor 2 is two and is installed on the guide rail 1 that said scaling powder shower nozzle 4 is installed in Rodless cylinder 3 right-hand members.
As shown in Figure 1, said PCB preheating assembly 6 is made up of many infrared heating pipe 5, and the cloth set direction of said infrared heating pipe 5 is identical with the direction of guide rail 1.
As shown in Figure 1, said cooling package 10 is provided with cold wind outlet 11.
Among the present invention, Rodless cylinder 3 drives 4 motions of scaling powder shower nozzle, and scaling powder shower nozzle 4 moves back and forth between two photoelectric sensors 2, and two photoelectric sensors 2 are installed in respectively on two guide rails 1; The installation direction of many infrared heating pipe 5 in the PCB preheating assembly 6 is parallel with guide rail 1, when the pitch smaller of two guide rails 1, and infrared heating pipe 5 work between two guide rails 1, the infrared heating pipe 5 outside two guide rails 1 is not worked; Crest spout 1 in the adjustable wave-soldering connected components is to adjust continuously through crest slide cover 1 and the mobile of crest slide cover 2 16 with crest spout 29, and crest slide cover 1 is realized through handle 14 rotary screw rods 13 with the mobile of crest slide cover 2 16.
Operation principle of the present invention is: the width that at first is adjusted to guide rail 1 and need the same size of PCB of welding; Adjust to on-state to the infrared heating pipe 5 between two guide rails 1 through change-over switch; Crank handle 14; Through screw mandrel 13 adjustment crest slide covers 1 and crest slide cover 2 16, make the crest width identical with the PCB width.After PCB got into crest welder, in the scaling powder spraying district, scaling powder shower nozzle 4 moved back and forth between two photoelectric sensors 2, and scaling powder is mainly sprayed on the PCB like this, and PCB has small leakage outward; In preheating zone, infrared heating pipe 5 work between two guide rails 1, the infrared heating pipe 5 outside two guide rails 1 is not worked; At the crest welding region, the crest spout 1 between two guide rails 1 has crest with crest spout 29, and the crest spout 1 outside two guide rails 1 does not have crest with crest spout 29.
In sum, the scaling powder spraying assembly can change the width of spraying scaling powder with the variation of PCB width, and the PCB preheating assembly can change preheating power with the variation of PCB width, and adjustable wave-soldering connected components can change the crest width with the variation of PCB width.Therefore, this crest welder in use can reach the effect of saving electric energy and consumptive material.
The above; It only is preferred embodiment of the present invention; Be not that the present invention is done any restriction, every technical spirit changes any simple modification, change and the equivalent structure that above embodiment did according to the present invention, all still belongs in the protection domain of technical scheme of the present invention.
Claims (4)
1. energy-saving crest welder; Comprise that the scaling powder spraying assembly, PCB preheating assembly (6), adjustable wave-soldering connected components, cooling package (10) and the lateral direction penetrating that set gradually from left to right are installed in the guide rail (1) on said scaling powder spraying assembly, PCB preheating assembly (6), said adjustable wave-soldering connected components and the cooling package (10); The quantity of said guide rail (1) is two and is front and back symmetry laying; It is characterized in that: said adjustable wave-soldering connected components comprises tin stove (7), is arranged on the inner inner bag (17) of tin stove (7) and is arranged on inner bag (17) inner crest spout one (8) and crest spout two (9); It is right-hand that said crest spout two (9) is positioned at crest spout one (8); Said crest spout one (8) upper end is equipped with crest slide cover one (12); Said crest spout two (9) upper ends are equipped with crest slide cover two (16); The upper end of said crest slide cover two (16) and crest slide cover one (12) is connected screw mandrel (13), and said screw mandrel (13) is connected with crest slide cover two (16) with crest slide cover one (12) through screw mandrel positioning sleeve (15), and said screw mandrel (13) upper end is provided with handle (14).
2. according to the described energy-saving crest welder of claim 1; It is characterized in that: said scaling powder spraying assembly comprises photoelectric sensor (2), Rodless cylinder (3) and scaling powder shower nozzle (4); The quantity of said photoelectric sensor (2) is two and is installed on the guide rail (1) that said scaling powder shower nozzle (4) is installed in Rodless cylinder (3) right-hand member.
3. according to the described energy-saving crest welder of claim 1, it is characterized in that: said PCB preheating assembly (6) is made up of many infrared heating pipe (5), and the cloth set direction of said infrared heating pipe (5) is identical with the direction of guide rail (1).
4. according to the described energy-saving crest welder of claim 1, it is characterized in that: said cooling package (10) is provided with cold wind outlet (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105715888A CN102485396A (en) | 2010-12-03 | 2010-12-03 | Energy-saving wave crest welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105715888A CN102485396A (en) | 2010-12-03 | 2010-12-03 | Energy-saving wave crest welder |
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| Publication Number | Publication Date |
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| CN102485396A true CN102485396A (en) | 2012-06-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010105715888A Pending CN102485396A (en) | 2010-12-03 | 2010-12-03 | Energy-saving wave crest welder |
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| CN (1) | CN102485396A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103781290A (en) * | 2014-01-24 | 2014-05-07 | 南通苏禾车灯配件有限公司 | Wave soldering system for LED plug-in lamp panel and control method thereof |
| CN104999150A (en) * | 2015-07-15 | 2015-10-28 | 深圳市创荣发电子有限公司 | Energy saving device and method for wave soldering machine |
| CN107717152A (en) * | 2017-10-23 | 2018-02-23 | 肇庆中特能科技投资有限公司 | Spray equipment for carbon fiber composite zinc net |
| CN108436223A (en) * | 2018-03-13 | 2018-08-24 | 李皆延 | A kind of welding mechanism |
| CN110102850A (en) * | 2019-05-16 | 2019-08-09 | 浙江宝利特新能源股份有限公司 | A kind of wave-soldering production method for welding segmentation |
| CN112475513A (en) * | 2020-12-16 | 2021-03-12 | 彼勒豪斯(苏州)自动焊锡系统有限公司 | Novel energy-saving wave soldering system |
| CN112518068A (en) * | 2020-12-16 | 2021-03-19 | 彼勒豪斯(苏州)自动焊锡系统有限公司 | Selective wave soldering equipment and soldering method for electronic component |
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| JPH0577040A (en) * | 1990-12-27 | 1993-03-30 | Tamura Seisakusho Co Ltd | Method for applying flux |
| CN2332143Y (en) * | 1998-07-28 | 1999-08-04 | 平原 | Semi-automatic wave welding machine |
| JP2002026506A (en) * | 2000-07-05 | 2002-01-25 | Denso Corp | Soldering device and material coating section used therefor |
| CN2774076Y (en) * | 2004-08-06 | 2006-04-19 | 西安中科麦特电子技术设备有限公司 | Selective peak welding system |
| CN2917906Y (en) * | 2006-06-12 | 2007-07-04 | 刘飞 | Full-automatic wave crest welding machine |
| US20070172597A1 (en) * | 2006-01-23 | 2007-07-26 | Delta Electronics, Inc. | Automatic spraying method for flux of wave solder oven |
| CN101293297A (en) * | 2008-06-17 | 2008-10-29 | 杨国金 | Reaction jet welding device and uses thereof |
| CN201483119U (en) * | 2009-08-04 | 2010-05-26 | 胡北川 | Lead-free wave soldering madchine spout |
| CN201940716U (en) * | 2010-12-03 | 2011-08-24 | 西安中科麦特电子技术设备有限公司 | Energy-saving crest welder |
-
2010
- 2010-12-03 CN CN2010105715888A patent/CN102485396A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0577040A (en) * | 1990-12-27 | 1993-03-30 | Tamura Seisakusho Co Ltd | Method for applying flux |
| CN2332143Y (en) * | 1998-07-28 | 1999-08-04 | 平原 | Semi-automatic wave welding machine |
| JP2002026506A (en) * | 2000-07-05 | 2002-01-25 | Denso Corp | Soldering device and material coating section used therefor |
| CN2774076Y (en) * | 2004-08-06 | 2006-04-19 | 西安中科麦特电子技术设备有限公司 | Selective peak welding system |
| US20070172597A1 (en) * | 2006-01-23 | 2007-07-26 | Delta Electronics, Inc. | Automatic spraying method for flux of wave solder oven |
| CN2917906Y (en) * | 2006-06-12 | 2007-07-04 | 刘飞 | Full-automatic wave crest welding machine |
| CN101293297A (en) * | 2008-06-17 | 2008-10-29 | 杨国金 | Reaction jet welding device and uses thereof |
| CN201483119U (en) * | 2009-08-04 | 2010-05-26 | 胡北川 | Lead-free wave soldering madchine spout |
| CN201940716U (en) * | 2010-12-03 | 2011-08-24 | 西安中科麦特电子技术设备有限公司 | Energy-saving crest welder |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103781290A (en) * | 2014-01-24 | 2014-05-07 | 南通苏禾车灯配件有限公司 | Wave soldering system for LED plug-in lamp panel and control method thereof |
| CN103781290B (en) * | 2014-01-24 | 2016-11-23 | 南通苏禾车灯配件有限公司 | The peak welding system of a kind of LED plug-in unit lamp plate and control method thereof |
| CN104999150A (en) * | 2015-07-15 | 2015-10-28 | 深圳市创荣发电子有限公司 | Energy saving device and method for wave soldering machine |
| CN107717152A (en) * | 2017-10-23 | 2018-02-23 | 肇庆中特能科技投资有限公司 | Spray equipment for carbon fiber composite zinc net |
| CN107717152B (en) * | 2017-10-23 | 2020-06-02 | 肇庆中特能科技投资有限公司 | Spraying device for carbon fiber composite zinc net |
| CN108436223A (en) * | 2018-03-13 | 2018-08-24 | 李皆延 | A kind of welding mechanism |
| CN110102850A (en) * | 2019-05-16 | 2019-08-09 | 浙江宝利特新能源股份有限公司 | A kind of wave-soldering production method for welding segmentation |
| CN110102850B (en) * | 2019-05-16 | 2021-12-14 | 浙江宝利特新能源股份有限公司 | Wave-soldering production method for segmented solder strip |
| CN112475513A (en) * | 2020-12-16 | 2021-03-12 | 彼勒豪斯(苏州)自动焊锡系统有限公司 | Novel energy-saving wave soldering system |
| CN112518068A (en) * | 2020-12-16 | 2021-03-19 | 彼勒豪斯(苏州)自动焊锡系统有限公司 | Selective wave soldering equipment and soldering method for electronic component |
| CN112518068B (en) * | 2020-12-16 | 2023-12-05 | 彼勒豪斯(苏州)自动焊锡系统有限公司 | Selective wave soldering equipment for electronic element |
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Application publication date: 20120606 |