CN203196941U - On-line double-frequency ultrasonic cleaner based on machine vision system - Google Patents
On-line double-frequency ultrasonic cleaner based on machine vision system Download PDFInfo
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- CN203196941U CN203196941U CN 201320218323 CN201320218323U CN203196941U CN 203196941 U CN203196941 U CN 203196941U CN 201320218323 CN201320218323 CN 201320218323 CN 201320218323 U CN201320218323 U CN 201320218323U CN 203196941 U CN203196941 U CN 203196941U
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Abstract
The utility model discloses an on-line double-frequency ultrasonic cleaner based on a machine vision system. The on-line double-frequency ultrasonic cleaner comprises a transmission system, a cleaning pool and a double-frequency ultrasonic transmitting system. The transmission system comprises a front-end transmission system located outside the cleaning pool and a transmission system located inside the cleaning pool. The transmission system further comprises the machine vision system, and the machine vision system comprises an image collecting unit, an image processing unit and a main control unit, wherein the image collecting unit is used for conducting image collection on a workpiece located on the front-end transmission system. Due to the fact that the machine vision system is led into the double-frequency ultrasonic cleaner, the clean degree of all parts of the wirkpiece can be judged before the workpiece enter the cleaning pool, and suitable cleaning modes are adopted according to the different clean degrees of all the parts. The on-line double-frequency ultrasonic cleaner based on the machine vision system effectively improves cleaning efficiency, enhances cleaning effect, can reduce damage to the cleaned objects in the cleaning process, and has a broad application prospect.
Description
Technical field
The utility model relates to a kind of supersonic wave cleaning machine, relates to specifically a kind of supersonic wave cleaning machine based on NI Vision Builder for Automated Inspection.
Background technology
Ultrasonic Cleaning has that cleaning performance is better, cleaning speed is fast, to advantages such as workpiece surface damage are little, therefore be widely used in the fields such as industry, medical treatment.
In the production process of thin-film solar cells; the technical process such as plated film, laser scribing, ultrasonic bonding and edge sandblast flash trimming all need glass basic surface is cleaned to guarantee the substrate surface clean enough; up to the present, above-mentioned cleaning process adopts the mode of Ultrasonic Cleaning more.Yet therefore traditional supersonic wave cleaning machine also just can't take suitable cleaning model according to the clean-up performance of different parts owing to can't judge the clean condition of surface of the work each several part before cleaning, and has caused cleaning efficiency low; When especially adopting the Ultrasonic Cleaning of single-frequency, near standing wave node that the ultrasonic wave of propagating in cleaning fluid forms in some zone, thereby hyperacoustic sound field mutually superposes and causes near the standing wave node sound field the most weak, and then affects cleaning performance; And near the sound field intensity the standing wave antinode reaches maximum, then might cause damage to workpiece.Therefore, for efficient and the effect that guarantees ultrasonic cleaning, and reduce ultrasonic cleaning to the infringement of workpiece, need a kind of novel ultrasonic cleaning apparatus of invention.
The utility model content
The technical problems to be solved in the utility model provides a kind of online dual-frequency ultrasonic wave cleaning machine based on NI Vision Builder for Automated Inspection, has that cleaning efficiency is high, cleaning performance good, and workpiece is damaged little advantage.
For solving the problems of the technologies described above, the utility model by the following technical solutions:
A kind of online dual-frequency ultrasonic wave cleaning machine based on NI Vision Builder for Automated Inspection, comprise transmission system, service sink and double-frequency ultrasound emission system, wherein, described transmission system comprises the pond transmission system that is positioned at the outer front end transmission system of described service sink and is positioned at described service sink, also comprise NI Vision Builder for Automated Inspection, described NI Vision Builder for Automated Inspection comprises image acquisition units, graphics processing unit and main control unit, wherein, described image acquisition units is carried out IMAQ to the workpiece that is on the described front end transmission system.
Further, for the floating dust that will enter on the described image acquisition units workpiece before cleans, described online dual-frequency ultrasonic wave cleaning machine based on NI Vision Builder for Automated Inspection comprises that also described surface cleaning system is controlled by described main control unit to the surface cleaning system that described image acquisition units workpiece before carries out removing surface that enters on the described front end transmission system.
Further, in described service sink, be provided with heater, so that the cleaning fluid in the described service sink is heated, thereby further improve cleaning efficiency, strengthen cleaning performance.
The utility model is by increasing by a cover NI Vision Builder for Automated Inspection before existing double-frequency ultrasound cleaning machine, by carrying out IMAQ and detect with the clean-up performance to workpiece entering workpiece before the service sink, and the result that will detect sends the dual-frequency ultrasonic wave cleaning machine to, realized that the dual-frequency ultrasonic wave cleaning machine can export corresponding cleaning model for the position of different cleaning degree according to testing result, but Effective Raise cleaning efficiency, enhancing cleaning performance, and damage little to workpiece.Secondly, by before described NI Vision Builder for Automated Inspection, surface cleaning system being set, the floating dust that enters described service sink surface of the work before can be taken the lead in remove, thereby the cleaning that reduces described service sink is loaded, can effectively prolong the replacement cycle of cleaning fluid, increase work efficiency.In addition, in described service sink, heater is set, can heats cleaning fluid, and then further improve cleaning efficiency, strengthen cleaning performance.The utility model can realize by existing dual-frequency ultrasonic wave cleaning machine is carried out simple refit, and is practical, application prospect is wide.
Description of drawings
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail.
Fig. 1 is the structural representation of the online dual-frequency ultrasonic wave cleaning machine based on NI Vision Builder for Automated Inspection described in the utility model,
Among the figure:
1, service sink; 2, front end transmission system; 3, transmission system in the pond; 4, graphics processing unit; 5, main control unit; 6, heater; 7, stroboscopic led light source; 8, the trigger sensor of taking pictures; 9, CMOS camera; 10, double-frequency ultrasound wave transmitter; 11, ultrasonic amplifier; 12, ultrasonic wave transducer plate; 13, source of the gas; 14, gas control module; 15, purge cleaner; 16, alignment sensor; 17, led light source controller.
The specific embodiment
Embodiment 1
The online dual-frequency ultrasonic wave cleaning machine based on NI Vision Builder for Automated Inspection as shown in Figure 1, comprise transmission system, service sink 1 and double-frequency ultrasound emission system, wherein, described transmission system comprises the pond transmission system 3 that is positioned at the front end transmission system 2 outside the described service sink 1 and is positioned at described service sink 1, also comprise NI Vision Builder for Automated Inspection, described NI Vision Builder for Automated Inspection comprises image acquisition units, graphics processing unit 4 and main control unit 5, wherein, described image acquisition units is carried out IMAQ to the workpiece that is on the described front end transmission system 2.In addition, comprise that also to the surface cleaning system that described image acquisition units workpiece before carries out removing surface that enters on the described front end transmission system 2, described surface cleaning system is subjected to described main control unit 5 controls; And also be provided with heater 6 in the described service sink 1.
Particularly, described image acquisition units comprises stroboscopic led light source 7, the trigger sensor 8 of taking pictures, CMOS camera 9 and led light source controller 17, wherein, described stroboscopic led light source 7 be positioned at described front end transmission system 2 conveying roller under, workpiece is by transportation directly over the described conveying roller, the described trigger sensor 8 of taking pictures is positioned at the rear end of described front end transmission system 2, when workpiece motion s to certain position touches described taking pictures during trigger sensor 8, the described stroboscopic led light source 7 of described led light source controller 17 controls is started working, simultaneously, described CMOS camera 9 is also started working, and surface of the work is carried out IMAQ, the result of IMAQ is transferred to described graphics processing unit 4 and analyzes, and draws testing result and described testing result is transferred to described main control unit 5; Described dual-frequency ultrasonic wave emission system comprises double-frequency ultrasound wave transmitter 10, ultrasonic amplifier 11 and ultrasonic wave transducer plate 12, described main control unit 5 is controlled the ultrasonic signal that described double-frequency ultrasound emitter 10 sends different durations and different frequency according to testing result, after amplifying, described ultrasonic amplifier 11 is delivered to described ultrasonic wave transducer plate 12, then hyperacoustic vibration energy is transferred to the cleaning fluid in the described service sink 1, surface of the work is cleaned, and wherein the different ultrasonic waves that clean duration and frequency clean for the zone of different cleaning degree on the workpiece especially.In order effectively to strengthen the cleaning capacity of the cleaning fluid in the described service sink 1, in described service sink 1, heater 6 is installed; In addition, in order to reduce the cleaning load of described service sink 1, prolong the replacement cycle of cleaning fluid, before workpiece enters described service sink 1, clear up to remove first the floating dust of surface of the work through described surface cleaning system, and, in order to enter described service sink 1 state before so that the image that described image acquisition units gathers is workpiece, therefore, described image acquisition units should be installed in the position between described surface wash systems and the described service sink 1, thereby the testing result that guarantees described image acquisition units reflects that accurately workpiece enters described service sink 1 clean conditions before.
Optionally, described surface cleaning system can be gas purging cleaning system, specifically can comprise source of the gas 13, gas control module 14, purge cleaner 15 and alignment sensor 16, wherein, described gas control module 14, described purging cleaner 15 and described alignment sensor 16 all are subjected to described main control unit 5 controls, when described alignment sensor 16 detected workpiece, described main control unit 5 was namely controlled described purging cleaner 15 and is begun workpiece is carried out the pre-cleaning in early stage.
Above embodiment only is used for the utility model is specifically described, and it does not play any restriction effect to protection domain of the present utility model, and protection domain of the present utility model is determined by claim.According to known technology and the technical scheme disclosed in the utility model of this area, can derive or association goes out many flexible programs, all these flexible programs also should be thought protection domain of the present utility model.
Claims (3)
1. online dual-frequency ultrasonic wave cleaning machine based on NI Vision Builder for Automated Inspection, comprise transmission system, service sink (1) and double-frequency ultrasound emission system, wherein, described transmission system comprises the pond transmission system (3) that is positioned at the outer front end transmission system (2) of described service sink (1) and is positioned at described service sink (1), it is characterized in that: also comprise NI Vision Builder for Automated Inspection, described NI Vision Builder for Automated Inspection comprises image acquisition units, graphics processing unit (4) and main control unit (5), wherein, described image acquisition units is carried out IMAQ to the workpiece that is on the described front end transmission system (2).
2. the online dual-frequency ultrasonic wave cleaning machine based on NI Vision Builder for Automated Inspection according to claim 1, it is characterized in that: comprise that also described surface cleaning system is subjected to described main control unit (5) control to the surface cleaning system that described image acquisition units workpiece before carries out removing surface that enters on the described front end transmission system.
3. the online dual-frequency ultrasonic wave cleaning machine based on NI Vision Builder for Automated Inspection according to claim 1 is characterized in that: be provided with heater (6) in the described service sink (1).
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201320218323 CN203196941U (en) | 2013-04-26 | 2013-04-26 | On-line double-frequency ultrasonic cleaner based on machine vision system |
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| CN 201320218323 CN203196941U (en) | 2013-04-26 | 2013-04-26 | On-line double-frequency ultrasonic cleaner based on machine vision system |
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| CN203196941U true CN203196941U (en) | 2013-09-18 |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104889537A (en) * | 2015-05-15 | 2015-09-09 | 无锡阳工机械制造有限公司 | Argon arc welding intelligent welding method |
| CN104889584A (en) * | 2015-05-15 | 2015-09-09 | 无锡阳工机械制造有限公司 | Intelligent welding method |
| CN104889547A (en) * | 2015-05-15 | 2015-09-09 | 无锡阳工机械制造有限公司 | Argon arc welding based welding method |
| CN104889535A (en) * | 2015-05-15 | 2015-09-09 | 无锡阳工机械制造有限公司 | Argon arc welding based intelligent welding process |
| CN104889536A (en) * | 2015-05-15 | 2015-09-09 | 无锡阳工机械制造有限公司 | Argon arc welding based intelligent welding method with safety protection |
| CN104889548A (en) * | 2015-05-15 | 2015-09-09 | 无锡阳工机械制造有限公司 | Argon arc welding based welding process |
| CN105033478A (en) * | 2015-05-15 | 2015-11-11 | 无锡阳工机械制造有限公司 | Welding method |
| CN106618277A (en) * | 2016-08-31 | 2017-05-10 | 江苏比百节能环保科技有限公司 | Kitchen food purifier with multi-frequency ultrasonic synergistic cloud service |
| CN107080509A (en) * | 2016-02-15 | 2017-08-22 | E.G.O.电气设备制造股份有限公司 | Cleaning and cleaning device |
| CN109629165A (en) * | 2018-11-28 | 2019-04-16 | 青岛海尔洗衣机有限公司 | Ultrasonic cleaning equipment and its control method for clothes treatment device |
| CN109731794A (en) * | 2019-01-17 | 2019-05-10 | 上海电机学院 | Cillin bottle automatic cleaning system and method based on machine vision |
| CN113210341A (en) * | 2021-04-30 | 2021-08-06 | 广东三为精密陶瓷有限公司 | Ceramic nozzle cleaning method based on semiconductor packaging |
| CN114653678A (en) * | 2022-03-21 | 2022-06-24 | 江苏省人民医院（南京医科大学第一附属医院） | Intelligent mobile directional cleaning system and method |
-
2013
- 2013-04-26 CN CN 201320218323 patent/CN203196941U/en not_active Expired - Lifetime
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105033478A (en) * | 2015-05-15 | 2015-11-11 | 无锡阳工机械制造有限公司 | Welding method |
| CN104889584A (en) * | 2015-05-15 | 2015-09-09 | 无锡阳工机械制造有限公司 | Intelligent welding method |
| CN104889547A (en) * | 2015-05-15 | 2015-09-09 | 无锡阳工机械制造有限公司 | Argon arc welding based welding method |
| CN104889535A (en) * | 2015-05-15 | 2015-09-09 | 无锡阳工机械制造有限公司 | Argon arc welding based intelligent welding process |
| CN104889536A (en) * | 2015-05-15 | 2015-09-09 | 无锡阳工机械制造有限公司 | Argon arc welding based intelligent welding method with safety protection |
| CN104889548A (en) * | 2015-05-15 | 2015-09-09 | 无锡阳工机械制造有限公司 | Argon arc welding based welding process |
| CN104889537A (en) * | 2015-05-15 | 2015-09-09 | 无锡阳工机械制造有限公司 | Argon arc welding intelligent welding method |
| CN107080509A (en) * | 2016-02-15 | 2017-08-22 | E.G.O.电气设备制造股份有限公司 | Cleaning and cleaning device |
| CN106618277A (en) * | 2016-08-31 | 2017-05-10 | 江苏比百节能环保科技有限公司 | Kitchen food purifier with multi-frequency ultrasonic synergistic cloud service |
| CN109629165A (en) * | 2018-11-28 | 2019-04-16 | 青岛海尔洗衣机有限公司 | Ultrasonic cleaning equipment and its control method for clothes treatment device |
| CN109731794A (en) * | 2019-01-17 | 2019-05-10 | 上海电机学院 | Cillin bottle automatic cleaning system and method based on machine vision |
| CN113210341A (en) * | 2021-04-30 | 2021-08-06 | 广东三为精密陶瓷有限公司 | Ceramic nozzle cleaning method based on semiconductor packaging |
| CN114653678A (en) * | 2022-03-21 | 2022-06-24 | 江苏省人民医院（南京医科大学第一附属医院） | Intelligent mobile directional cleaning system and method |
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Legal Events
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170830 Address after: 100101, No. 14, building 1, 7, 101, 0801, 3, building 8, building No. 2, West Beichen Road, Chaoyang District, Beijing Patentee after: HANERGY CO-INNO MOBILE ENERGY INVESTMENT Co.,Ltd. Address before: 101407 Beijing Huairou Yanqi Industrial Development Zone District No. 36 Patentee before: HANERGY NEW MATERIAL TECHNOLOGY Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190203 Address after: Room 103, Building 2, Office District, Olympic Village, Chaoyang District, Beijing Patentee after: HANERGY PHOTOVOLTAIC TECHNOLOGY Co.,Ltd. Address before: 100101 Beijing Chaoyang District Beichen West Road No. 8 Courtyard 3 Building 1 to 14 Floor 101, 7 Floor 0801 Patentee before: HANERGY CO-INNO MOBILE ENERGY INVESTMENT Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190307 Address after: Room 107, Building 2, Olympic Village Street Comprehensive Office District, Chaoyang District, Beijing Patentee after: HANERGY MOBILE ENERGY HOLDING GROUP Co.,Ltd. Address before: Room 103, Building 2, Office District, Olympic Village, Chaoyang District, Beijing Patentee before: HANERGY PHOTOVOLTAIC TECHNOLOGY Co.,Ltd. |
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| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130918 |