CN203196604U - Top hammer early-warning device of cubic press - Google Patents

Top hammer early-warning device of cubic press Download PDF

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Publication number
CN203196604U
CN203196604U CN 201220732153 CN201220732153U CN203196604U CN 203196604 U CN203196604 U CN 203196604U CN 201220732153 CN201220732153 CN 201220732153 CN 201220732153 U CN201220732153 U CN 201220732153U CN 203196604 U CN203196604 U CN 203196604U
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CN
China
Prior art keywords
signal
hammer
processing circuit
top hammer
outputs
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201220732153
Other languages
Chinese (zh)
Inventor
高申杰
张高飞
王磊
李莹
刘创勋
高丰源
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhengzhou Synthetic Diamond and Products Engineering Technology Research Center Co Ltd
Original Assignee
Zhengzhou Synthetic Diamond and Products Engineering Technology Research Center Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhengzhou Synthetic Diamond and Products Engineering Technology Research Center Co Ltd filed Critical Zhengzhou Synthetic Diamond and Products Engineering Technology Research Center Co Ltd
Priority to CN 201220732153 priority Critical patent/CN203196604U/en
Application granted granted Critical
Publication of CN203196604U publication Critical patent/CN203196604U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a top hammer early-warning device of a cubic press. The external protective layer comprises a top hammer sound acquisition device, a signal processing circuit and a central processing unit. The top hammer sound acquisition device acquires a hammer collapse or hammer crack signal of the top hammer and outputs the signal to the signal processing circuit, the signal processing circuit processes the input signal and outputs the processed signal to the central processing unit, the central processing unit compares the input signal with an internally set signal, and then outputs an alarm signal, or outputs a stopping signal to a control unit of the cubic press. With the top hammer early-warning device of the cubic press, hammer consumption of companies can be reduced obviously, the production cost is reduced, and economic benefit is brought to the companies, meanwhile, production working pressure of operators is also reduced.

Description

A kind of cubic hinge press top hammer prior-warning device
Technical field
The utility model relates to the cubic hinge press of diamond production field, relates in particular to a kind of cubic hinge press top hammer prior-warning device.
Background technology
Cubic hinge press is the main synthesis device of diamond and glomerocryst composite sheet, in the process of using, because the defective of service life, synthetic piece sealed material and top hammer itself is hammered on the tungsten carbide top into shape, single top hammer paralysis hammer often occurs, split the hammer phenomenon, in this case, if untimely processing, stop pressurization, can cause other five top hammers to squeeze the hammer phenomenon owing to one side pressure disappearance forms, cause bigger economic loss, influence is production normally.Because site operation personnel's experience and reaction are different, the operating personnel that have especially new employee are difficult to make judgement timely and appropriate the processing.
The utility model content
The purpose of this utility model provides a kind of cubic hinge press top hammer prior-warning device, can be in advance to the top hammer split hammer, paralysis is beaten phenomenon and is reported to the police, the minimizing economic loss.
The utility model adopts following technical proposals: a kind of cubic hinge press top hammer prior-warning device; comprise top hammer voice collection device, signal processing circuit and CPU; top hammer voice collection device collection outputs to signal processing circuit after pushing up the paralysis hammer of hammer or splitting the hammer signal; signal processing circuit outputs to CPU after input signal is handled; CPU with input signal with in establish the signal back output alarm signal of comparing, or the output stopping signal is given the cubic hinge press control module.
Described top hammer voice collection device adopts sonar.
Described signal processing circuit comprises amplifying circuit and A/D change-over circuit, and the output of described amplifying circuit connects the input of A/D change-over circuit.
The utility model inputs to CPU by the sonar collected sound signal that is installed in the cubic hinge press, and CPU compares the wave audio of this signal and database, sends halt instruction or alarm signal.The utility model can obviously reduce the hammer consumption of company, reduces production costs, and for company has brought economic benefit, has also alleviated operating personnel's production work pressure simultaneously.
Description of drawings
Fig. 1 is schematic block circuit diagram of the present utility model.
The specific embodiment
As shown in Figure 1; a kind of cubic hinge press of the utility model top hammer prior-warning device; comprise top hammer voice collection device, signal processing circuit and CPU; described top hammer voice collection device is used for being arranged on hammer 2 next doors, top; output to signal processing circuit after gathering the paralysis hammer of top hammer 2 or splitting the hammer signal; signal processing circuit outputs to CPU after input signal is handled; CPU with input signal with in establish the signal back output alarm signal of comparing, or the output stopping signal is given the cubic hinge press control module.Described top hammer voice collection device adopts sonar 1.Described signal processing circuit comprises amplifying circuit and A/D change-over circuit, and the output of described amplifying circuit connects the input of A/D change-over circuit.
The utility model is changed the amplification conversion process with signal after by sonar 1 collected sound signal, CPU compares the wave audio of input signal and database then, if paralysis hammer signal, send signal and give control system of cubic hinge press, send halt instruction immediately by control system of cubic hinge press, shut down by control excess pressure pump and press; If split the hammer signal, then CPU is reported to the police immediately, and alert notices that close observation is this time synthetic.The utility model can reduce the hammer consumption of company, reduces production costs, and for company has brought economic benefit, has also alleviated operating personnel's production work pressure simultaneously.

Claims (3)

1. prior-warning device is hammered on a cubic hinge press top into shape; it is characterized in that: comprise top hammer voice collection device, signal processing circuit and CPU; top hammer voice collection device collection outputs to signal processing circuit after pushing up the paralysis hammer of hammer or splitting the hammer signal; signal processing circuit outputs to CPU after input signal is handled; CPU with input signal with in establish the signal back output alarm signal of comparing, or the output stopping signal is given the cubic hinge press control module.
2. cubic hinge press according to claim 1 pushes up the hammer prior-warning device, it is characterized in that: described top hammer voice collection device adopts sonar.
3. cubic hinge press according to claim 1 pushes up the hammer prior-warning device, and it is characterized in that: described signal processing circuit comprises amplifying circuit and A/D change-over circuit, and the output of described amplifying circuit connects the input of A/D change-over circuit.
CN 201220732153 2012-12-27 2012-12-27 Top hammer early-warning device of cubic press Expired - Fee Related CN203196604U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220732153 CN203196604U (en) 2012-12-27 2012-12-27 Top hammer early-warning device of cubic press

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220732153 CN203196604U (en) 2012-12-27 2012-12-27 Top hammer early-warning device of cubic press

Publications (1)

Publication Number Publication Date
CN203196604U true CN203196604U (en) 2013-09-18

Family

ID=49140746

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201220732153 Expired - Fee Related CN203196604U (en) 2012-12-27 2012-12-27 Top hammer early-warning device of cubic press

Country Status (1)

Country Link
CN (1) CN203196604U (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103920424A (en) * 2014-03-14 2014-07-16 戚海峰 Real-time monitoring device and method for hammer cracking of artificial diamond press machine and judgment method for hammer cracking
CN105833798A (en) * 2016-05-06 2016-08-10 河南埃尔森智能科技有限公司 Monitoring and alarming device for working state of anvil of diamond cubic press
CN106902709A (en) * 2017-04-28 2017-06-30 郑州华晶金刚石股份有限公司 Automatic Press system and method is used in diamond production
CN110201606A (en) * 2019-05-31 2019-09-06 洛阳语音云创新研究院 System, method and device for monitoring top hammer of cubic press

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103920424A (en) * 2014-03-14 2014-07-16 戚海峰 Real-time monitoring device and method for hammer cracking of artificial diamond press machine and judgment method for hammer cracking
CN103920424B (en) * 2014-03-14 2016-07-06 南京大学 Man-made diamond pressing machine splits hammer real-time monitoring device and method and splits hammer determination methods
CN105833798A (en) * 2016-05-06 2016-08-10 河南埃尔森智能科技有限公司 Monitoring and alarming device for working state of anvil of diamond cubic press
CN105833798B (en) * 2016-05-06 2018-06-12 河南埃尔森智能科技有限公司 A kind of monitoring alarm of diamond cubic press top hammer working condition
CN106902709A (en) * 2017-04-28 2017-06-30 郑州华晶金刚石股份有限公司 Automatic Press system and method is used in diamond production
CN110201606A (en) * 2019-05-31 2019-09-06 洛阳语音云创新研究院 System, method and device for monitoring top hammer of cubic press
CN110201606B (en) * 2019-05-31 2022-02-18 洛阳语音云创新研究院 System, method and device for monitoring top hammer of cubic press

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Legal Events

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130918

Termination date: 20211227