CN203186599U - Automatic box filling machine - Google Patents
Automatic box filling machine Download PDFInfo
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- CN203186599U CN203186599U CN 201320180565 CN201320180565U CN203186599U CN 203186599 U CN203186599 U CN 203186599U CN 201320180565 CN201320180565 CN 201320180565 CN 201320180565 U CN201320180565 U CN 201320180565U CN 203186599 U CN203186599 U CN 203186599U
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Abstract
The utility model discloses an automatic box filling machine which structurally comprises a PLC control system, a numerical control servo mechanism, an array mechanism, a box filling mechanism, a product conveying line, an empty box reversing mechanism, an empty box conveying line, a box sending mechanism and a full box conveying line. The automatic box filling machine has the advantages of being wide in application range, small in occupied area, reliable in performance, easy and convenient to operate, concise in structure and convenient to maintain. The automatic box filling machine is suitable for a conveying and packaging working procedure, the finished packaged products are filled in a box according to a certain arrangement mode and number, the aims that after the products are filled in the box, orderliness of the products is good, damage does not exist, performance is stable, and box filling efficiency is high are achieved, traditional artificial box filling work which requires 4-5 persons is reduced to be completed only by one person, and labor resources are greatly reduced. In addition, the automatic box filling machine not only can conduct stand-alone working, but also can be matched with an assembly line for use, and can be adjusted at will to be suitable for paper boxes with different sizes.
Description
Technical field
The utility model belongs to the transport package equipment technical field, relate to intelligent, the regular boxing apparatus of full automaticity of the packed hard product of a kind of set pair systematicness, box-packed product, packaged product and other inner wrapping product, be widely used in industries such as instant food, daily-use chemical industry, seasonings, medicine, agricultural chemicals.
Background technology
In automatic packaging line, though package packing machine is not the direct manufacturing machine of product, it is to realize that the production automation is necessary, and becomes enterprise's indispensable means that reduce production costs.Therefore, how to make that the packaging facilities degree of automation is higher, more intelligent, the more reliable performance of control, maintenance be more convenient, is the common target of pursuing of each enterprise.Being in the vanning machinery of whole line operational system core status, is indispensable visual plant in the industry automatic packaging line such as food, and its workmanship directly influences coordinate operation and the production efficiency of whole piece baling line.
The tradition packing method is pure manual vanning, it is a kind of labour-intensive mode, needs a large amount of labour powers, and the efficient of vanning is second-rate with vanning, the connection with wrapping of piece that particularly has toxicity is endangering workers'health, can not satisfy the needs that packing is produced.Though present enterprise with good conditionsi generally adopts automatic boxing machinery, fancy price, complicated structure, a large amount of maintenance and care work make some enterprises be difficult to accept.
On the basis of comprehensive domestic and international various packing machine features, for adapting to the domestic production enterprises'features, need that innovation is a kind of to have lower manufacturing cost, higher vanning efficient and vanning quality, succinct internal configurations and principle of work, and can realize controlling automatically, synchronous, the economic fast speed packaging facilities of speed of production.
The utility model content
In order to overcome above technological deficiency, the utility model provides a kind of automatic boxing machine.
The technical scheme that the utility model adopts is as follows:
This automatic boxing machine, structure comprises: PLC control system, numerical control servo mechanism, permutation mechanism, boxing mechanism, product travel line, empty van direction reverser, empty van travel line, send punch-out equipment structure and trunkful travel line;
Described PLC control system is installed on numerical control servo mechanism top, and is provided with touch-screen and realizes man-machine mutual friendship, adopts the coordinated operation of each parts of PLC control equipment package, realizes automatic boxing;
Described numerical control servo mechanism comprises servomotor, coupler, support frame, promotion cylinder, slide block connecting panel, supporting plate, supporting plate connecting panel, laterally line slideway, transverse slider, vertically line slideway, longitudinal sliding block, ball-screw supporting seat, screw, ball-screw and limit sensors; Described servomotor connects ball-screw by coupler, screw and ball-screw supporting seat are equipped with in described ball-screw two ends, described transverse slider and longitudinal sliding block are installed in respectively on horizontal line slideway and the vertical line slideway, and described supporting plate is connected with the slide block connecting panel by the supporting plate connecting panel; Described longitudinal sliding block one side is equipped with the limit induction device;
Described permutation mechanism is made of blanking guide plate and vanning guide plate, and described blanking guide plate is loaded on the supporting plate both sides, and described vanning guide plate is loaded on below the blanking guide plate, and is in good order to guarantee the product after the vanning;
Described boxing mechanism comprises vanning framework, push pedal, vanning cylinder, folding cylinder, sucker and folding plates; Described push pedal is connected with the vanning cylinder, and described folding plates are connected with the folding cylinder, and described sucker is installed on vanning framework one end;
Described product travel line is belt conveyor line, comprises guardrail, and an end of guardrail is equipped with amount sensor, the spacing of guardrail can be adjusted, to adapt to the product of different size, guarantee falling on the supporting plate of the orderly rule of product simultaneously, amount sensor is used for the quantity of feedback product;
Described empty van direction reverser, comprise commutation push pedal, guard shield, air cylinder fixed plate, push away case cylinder, supporting leg, the axis of guide and linear bearing, describedly push away the case cylinder and the axis of guide is installed on the air cylinder fixed plate, linear bearing is equipped with at described axis of guide two ends, described commutation push pedal is loaded on air cylinder fixed plate one side, and described guard shield is installed on the supporting leg, so that empty van is commutated, and shift our needed position accurately onto, prepare for sending the punch-out equipment structure.
The described punch-out equipment structure that send comprises rotary seat, following sucker, right sucker, bearing, send the case support frame, send case cylinder and Rubber end bolt, described rotary seat is installed on and send above the case support frame, described sucker down is installed on the rotary seat, described right sucker is installed on rotary seat one side, described rotary seat is connected with sending the case support frame with the Rubber end bolt by bearing, describedly send the case cylinder to be installed on to send below the case support frame;
Position transduser is housed above the described trunkful travel line, ends the case cylinder, ends the boxboard axis of guide and ends boxboard, the described boxboard that ends is by ending the boxboard axis of guide and ending the case cylinder and be connected, and described position transduser is installed on and ends boxboard one end.
Good effect of the present utility model is: this automatic boxing machine, and applied range, floor area are little, and dependable performance is easy and simple to handle, simple for structure, easy to maintenance; The utility model is applicable to the transport package operation, packed products is packed in the case by certain arrangement mode and quantity, realize that vanning back product regularity is good, zero damage, dependable performance, vanning efficient height, make traditional 4-5 people's man power encasement work be reduced to 1 people and just can finish, reduce human resources greatly; In addition, but both unit operations of the utility model, also can with the supporting use of conveyor line, and regulated at will adapts to the cartons of different sizes.
Description of drawings
Fig. 1 is automatic boxing machine integral structure scheme drawing of the present invention;
Fig. 2 is automatic boxing machine integral structure scheme drawing of the present invention;
Fig. 3 is the numerical control servo structural scheme of mechanism among Fig. 1;
Fig. 4 is the permutation structural scheme of mechanism among Fig. 1;
Fig. 5 is the boxing mechanism scheme drawing among Fig. 1;
Fig. 6 is the product travel line scheme drawing among Fig. 1;
Fig. 7 is the empty van direction reverser scheme drawing among Fig. 1;
Fig. 8 send punch-out equipment structure scheme drawing among Fig. 1;
Fig. 9 is that A among Fig. 8 is to scheme drawing;
Figure 10 is the trunkful travel line schematic side view among Fig. 1;
Figure 11 is the trunkful travel line schematic top plan view among Fig. 1;
Among the figure: 1, PLC control system; 2, numerical control servo mechanism; 3, permutation mechanism; 4, boxing mechanism; 5, product travel line; 6, empty van direction reverser; 7, empty van travel line; 8, send the punch-out equipment structure; 9, trunkful travel line.10, servomotor; 11, coupler; 12, support frame; 13, promote cylinder; 14, slide block connecting panel; 15, supporting plate; 16, supporting plate connecting panel; 17, horizontal line slideway; 18, transverse slider; 19, vertical line slideway; 20, longitudinal sliding block; 21, ball-screw supporting seat; 22, screw; 23, ball-screw; 24, limit sensors; 25, blanking guide plate; 26, vanning guide plate.27, vanning framework; 28, push pedal; 29, vanning cylinder; 30, folding cylinder; 31, sucker; 32, folding plates; 33, guardrail; 34, amount sensor.35, commutation push pedal; 36, guard shield; 37, air cylinder fixed plate; 38, push away the case cylinder; 39, supporting leg; 40, the axis of guide; 41, linear bearing; 42, rotary seat; 43, following sucker; 44, right sucker; 45, bearing; 46, send the case support frame; 47, send the case cylinder; 48, Rubber end bolt; 49, end the case cylinder; 50, end boxboard; 51, end the boxboard axis of guide; 52, position transduser.
The specific embodiment
Be described further below in conjunction with the utility model of accompanying drawing embodiment.
As shown in Figure 1, 2, this automatic boxing machine, structure comprises: PLC control system 1, numerical control servo mechanism 2, permutation mechanism 3, boxing mechanism 4, product travel line 5, empty van direction reverser 6, empty van travel line 7, send punch-out equipment structure 8 and trunkful travel line 9;
Described PLC control system 1 is installed on numerical control servo mechanism 2 tops, and is provided with touch-screen and realizes man-machine mutual friendship, adopts the coordinated operation of each parts of PLC control equipment package, realizes automatic boxing;
As shown in Figure 3, described numerical control servo mechanism 2 comprises servomotor 10, coupler 11, support frame 12, promotes cylinder 13, slide block connecting panel 14, supporting plate 15, supporting plate connecting panel 16, laterally line slideway 17, transverse slider 18, vertically line slideway 19, longitudinal sliding block 20, ball-screw supporting seat 21, screw 22, ball-screw 23 and limit sensors 24; Described servomotor 10 connects ball-screw 23 by coupler 11, screw 22 and ball-screw supporting seat 21 are equipped with in described ball-screw 23 two ends, described transverse slider 18 and longitudinal sliding block 20 are installed in respectively on horizontal line slideway 16 and the vertical line slideway 19, and described supporting plate 15 is connected with slide block connecting panel 14 by supporting plate connecting panel 16; Described longitudinal sliding block 20 1 sides are equipped with limit induction device 24;
As shown in Figure 5, described permutation mechanism 3 is made of blanking guide plate 25 and vanning guide plate 26, and described blanking guide plate 25 is loaded on supporting plate 15 both sides, and described vanning guide plate 26 is loaded on below the blanking guide plate 25, and is in good order to guarantee the product after the vanning;
As shown in Figure 5, described boxing mechanism 4 comprises vanning framework 27, push pedal 28, vanning cylinder 29, folding cylinder 30, sucker 31 and folding plates 32; Described push pedal 28 is connected with vanning cylinder 29, and described folding plates 32 are connected with folding cylinder 30, and described sucker 31 is installed on vanning framework 27 1 ends;
As shown in Figure 6, described product travel line 5 is belt conveyor line, comprise guardrail 33, one end of guardrail 33 is equipped with amount sensor 34, the spacing of guardrail 33 can be adjusted, to adapt to the product of different size, guarantee falling on the supporting plate 15 of the orderly rule of product simultaneously, amount sensor 34 is used for the quantity of feedback product;
As shown in Figure 7, described empty van direction reverser 6, comprise commutation push pedal 35, guard shield 36, air cylinder fixed plate 37, push away case cylinder 38, supporting leg 39, the axis of guide 40 and linear bearing 41, describedly push away case cylinder 38 and the axis of guide 40 is installed on the air cylinder fixed plate 37, linear bearing 41 is equipped with at the described axis of guide 40 two ends, described commutation push pedal 35 is loaded on air cylinder fixed plate 37 1 sides, described guard shield 36 is installed on the supporting leg 39, so that empty van is commutated, and shift our needed position accurately onto, prepare for sending the punch-out equipment structure.
Shown in Fig. 8,9, the described punch-out equipment structure 8 that send comprises rotary seat 42, following sucker 43, right sucker 44, bearing 45, send case support frame 46, send case cylinder 47 and Rubber end bolt 48, described rotary seat 42 is installed on and send above the case support frame 46, described sucker 43 down is installed on the rotary seat 42, described right sucker 44 is installed on rotary seat 42 1 sides, described rotary seat 42 is connected with sending case support frame 46 with Rubber end bolt 48 by bearing 45, describedly send case cylinder 47 to be installed on to send below the case support frame 46;
Shown in Figure 10,11, position transduser 52 is housed above the described trunkful travel line 9, ends case cylinder 49, ends the boxboard axis of guide 51 and ends boxboard 50, the described boxboard 50 that ends is by ending the boxboard axis of guide 51 and ending case cylinder 49 and be connected, and described position transduser 52 is installed on and ends boxboard 50 1 ends.
The present invention's flow process of casing is as follows:
Product is delivered on the supporting plate 15 through product travel line 5, supporting plate 15 is quantitatively mobile downwards under the driving of servomotor 10, waits for part product down, after the product quantity on the supporting plate 15 reaches packing number, supporting plate 15 moves to bottommost rapidly, and another supporting plate is released and taken over job simultaneously; At this moment empty van puts in place under the work of sending punch-out equipment structure 8, waits for vanning; 4 actions of PLC control boxing mechanism are pushed into the product that is displayed on the supporting plate 15 in the empty van, and reset rapidly, and vanning is finished; Send the punch-out equipment structure 8 contrarotations, slowly the trunkful product is placed on the travel line, the trunkful product is transported to next procedure by trunkful travel line 9.
Product is pushed into the process of empty van, through the effect of vanning guide plate 26, guarantees that the product after the vanning is in good order.
Numerical control servo mechanism 2 is driven by two servomotors 10, supporting plate 15 of each driven by servomotor, thus can realize cycle alternation work.
Supporting plate 15 moves down number of times and is fed back by amount sensor 34 for vanning product quantity, and distance all can be by the touch-screen adjustment, to satisfy different products and packing number.
Whole process is by PLC control system 1 and touch display screen control, and matching coordinative between each mechanism makes packing machine more intelligent, operates simple and easy; In addition, the whole packaging process safety method is comprehensive, protects equipment and personal security to greatest extent.
The utility model is not limited to above-mentioned embodiment, and anyone should learn the structural change of making under enlightenment of the present utility model, every with the utlity model has identical or close technical scheme, all fall within the protection domain of the present utility model.
The technology that the utility model is not described in detail, shape, structure partly are known technology.
Claims (1)
1. automatic boxing machine is characterized in that structure comprises: PLC control system, numerical control servo mechanism, permutation mechanism, boxing mechanism, product travel line, empty van direction reverser, empty van travel line, send punch-out equipment structure and trunkful travel line;
Described PLC control system is installed on numerical control servo mechanism top, and is provided with touch-screen and realizes man-machine mutual friendship;
Described numerical control servo mechanism comprises servomotor, coupler, support frame, promotion cylinder, slide block connecting panel, supporting plate, supporting plate connecting panel, laterally line slideway, transverse slider, vertically line slideway, longitudinal sliding block, ball-screw supporting seat, screw, ball-screw and limit sensors; Described servomotor connects ball-screw by coupler, screw and ball-screw supporting seat are equipped with in described ball-screw two ends, described transverse slider and longitudinal sliding block are installed in respectively on horizontal line slideway and the vertical line slideway, and described supporting plate is connected with the slide block connecting panel by the supporting plate connecting panel; Described longitudinal sliding block one side is equipped with the limit induction device;
Described permutation mechanism is made of blanking guide plate and vanning guide plate, and described blanking guide plate is loaded on the supporting plate both sides, and described vanning guide plate is loaded on below the blanking guide plate;
Described boxing mechanism comprises vanning framework, push pedal, vanning cylinder, folding cylinder, sucker and folding plates; Described push pedal is connected with the vanning cylinder, and described folding plates are connected with the folding cylinder, and described sucker is installed on vanning framework one end;
Described product travel line is belt conveyor line, comprises guardrail, and an end of guardrail is equipped with amount sensor, and the spacing of guardrail can be adjusted;
Described empty van direction reverser, comprise commutation push pedal, guard shield, air cylinder fixed plate, push away case cylinder, supporting leg, the axis of guide and linear bearing, describedly push away the case cylinder and the axis of guide is installed on the air cylinder fixed plate, linear bearing is equipped with at described axis of guide two ends, described commutation push pedal is loaded on air cylinder fixed plate one side, and described guard shield is installed on the supporting leg;
The described punch-out equipment structure that send comprises rotary seat, following sucker, right sucker, bearing, send the case support frame, send case cylinder and Rubber end bolt, described rotary seat is installed on and send above the case support frame, described sucker down is installed on the rotary seat, described right sucker is installed on rotary seat one side, described rotary seat is connected with sending the case support frame with the Rubber end bolt by bearing, describedly send the case cylinder to be installed on to send below the case support frame;
Position transduser is housed above the described trunkful travel line, ends the case cylinder, ends the boxboard axis of guide and ends boxboard, the described boxboard that ends is by ending the boxboard axis of guide and ending the case cylinder and be connected, and described position transduser is installed on and ends boxboard one end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320180565 CN203186599U (en) | 2013-04-11 | 2013-04-11 | Automatic box filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320180565 CN203186599U (en) | 2013-04-11 | 2013-04-11 | Automatic box filling machine |
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| CN203186599U true CN203186599U (en) | 2013-09-11 |
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| CN 201320180565 Expired - Fee Related CN203186599U (en) | 2013-04-11 | 2013-04-11 | Automatic box filling machine |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103552707A (en) * | 2013-11-01 | 2014-02-05 | 集美大学 | Device for overlapping-sorting and packing irregular objects |
| CN103752711A (en) * | 2014-01-08 | 2014-04-30 | 华南理工大学 | High-precision heat pipe shrinking device |
| CN103803108A (en) * | 2014-02-27 | 2014-05-21 | 无锡创达电子有限公司 | Automatic arranging and packaging method of epoxy molding compound pie-shaped forming materials |
| CN104260931A (en) * | 2014-09-18 | 2015-01-07 | 安徽永成电子机械技术有限公司 | Vibration-free integral high-speed casing machine |
| CN104494911A (en) * | 2014-09-18 | 2015-04-08 | 安徽永成电子机械技术有限公司 | Intelligent container loader |
| CN105460319A (en) * | 2015-12-26 | 2016-04-06 | 苏州博众精工科技有限公司 | Packaging mechanism and packaging method thereof |
| CN105730729A (en) * | 2016-02-24 | 2016-07-06 | 安徽沛愉包装科技有限公司 | Automatic bagged water carton packing mechanism for bagged water production line |
| CN107878797A (en) * | 2017-11-29 | 2018-04-06 | 横店集团东磁股份有限公司 | The auto arrangement recrater and its implementation of a kind of press-molding |
| CN110271707A (en) * | 2019-07-22 | 2019-09-24 | 浙江天能电池(江苏)有限公司 | A kind of polytypic multi-mode boxing apparatus for valve-regulated lead-acid battery production |
| CN110406727A (en) * | 2018-04-27 | 2019-11-05 | 郑州机械研究所有限公司 | A kind of feeding mechanism and winding package box packing machine |
| CN111060389A (en) * | 2019-12-30 | 2020-04-24 | 上海理工大学 | Fixing device for biomechanical experiment of irregular spine |
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2013
- 2013-04-11 CN CN 201320180565 patent/CN203186599U/en not_active Expired - Fee Related
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103552707A (en) * | 2013-11-01 | 2014-02-05 | 集美大学 | Device for overlapping-sorting and packing irregular objects |
| CN103552707B (en) * | 2013-11-01 | 2016-06-01 | 集美大学 | Irregular object hands over folded sequence and boxing device |
| CN103752711A (en) * | 2014-01-08 | 2014-04-30 | 华南理工大学 | High-precision heat pipe shrinking device |
| CN103803108A (en) * | 2014-02-27 | 2014-05-21 | 无锡创达电子有限公司 | Automatic arranging and packaging method of epoxy molding compound pie-shaped forming materials |
| CN104260931A (en) * | 2014-09-18 | 2015-01-07 | 安徽永成电子机械技术有限公司 | Vibration-free integral high-speed casing machine |
| CN104494911A (en) * | 2014-09-18 | 2015-04-08 | 安徽永成电子机械技术有限公司 | Intelligent container loader |
| CN105460319A (en) * | 2015-12-26 | 2016-04-06 | 苏州博众精工科技有限公司 | Packaging mechanism and packaging method thereof |
| CN105730729B (en) * | 2016-02-24 | 2017-12-19 | 安徽沛愉包装科技有限公司 | A kind of packed water automatic loading mechanism for medical for packed water production line |
| CN105730729A (en) * | 2016-02-24 | 2016-07-06 | 安徽沛愉包装科技有限公司 | Automatic bagged water carton packing mechanism for bagged water production line |
| CN107878797A (en) * | 2017-11-29 | 2018-04-06 | 横店集团东磁股份有限公司 | The auto arrangement recrater and its implementation of a kind of press-molding |
| CN110406727A (en) * | 2018-04-27 | 2019-11-05 | 郑州机械研究所有限公司 | A kind of feeding mechanism and winding package box packing machine |
| CN110406727B (en) * | 2018-04-27 | 2021-10-08 | 郑州机械研究所有限公司 | Feeding mechanism and winding packaging box packing machine |
| CN110271707A (en) * | 2019-07-22 | 2019-09-24 | 浙江天能电池(江苏)有限公司 | A kind of polytypic multi-mode boxing apparatus for valve-regulated lead-acid battery production |
| CN110271707B (en) * | 2019-07-22 | 2024-03-08 | 浙江天能电池(江苏)有限公司 | Multi-model number and multi-mode boxing equipment for valve-regulated lead-acid storage battery production |
| CN111060389A (en) * | 2019-12-30 | 2020-04-24 | 上海理工大学 | Fixing device for biomechanical experiment of irregular spine |
| CN111060389B (en) * | 2019-12-30 | 2022-03-22 | 上海理工大学 | Fixing device for biomechanical experiment of irregular spine |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130911 Termination date: 20160411 |