CN203133568U - Automatic control device for planer-type large-cutting combined saw - Google Patents
Automatic control device for planer-type large-cutting combined saw Download PDFInfo
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- CN203133568U CN203133568U CN 201320051390 CN201320051390U CN203133568U CN 203133568 U CN203133568 U CN 203133568U CN 201320051390 CN201320051390 CN 201320051390 CN 201320051390 U CN201320051390 U CN 201320051390U CN 203133568 U CN203133568 U CN 203133568U
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- programmable controller
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- planer
- controller unit
- driver element
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Abstract
The utility model provides an automatic control device for a planer-type large-cutting combined saw. The automatic control device comprises a human-computer interface unit, a programmable controller unit, an X axis driving unit for driving a host header to move left and right along a planer-type beam bridge stand, a Y axis driving unit for driving the planer-type beam bridge stand to drive the host header to move back and forth, a Z axis driving unit for driving the host header to move up and down, and a host driving unit for driving a disc saw to rotate. The human-computer interface unit and the programmable controller unit are in bidirectional electrical connection through a communication interface; the X axis driving unit, the Y axis driving unit, the Z axis driving unit and the host driving unit are electrically connected to the programmable controller through data and control bus. Compared with the prior art, in the above technical scheme provided by the utility model, the human-computer interface unit can cooperate with the programmable controller unit to carry out simple technological parameter setting, thereby automatically completing processing on the stone to be processed. The control device has advantages of simple operation, convenience for increase of processing precision, high degree of automation, convenience and practicality.
Description
Technical field
The utility model relates to TERRAZZO machining control field, is specifically related to a kind of planer-type and cuts combination saw automaton greatly.
Background technology
Flourish along with building decorating industry, people are increasing to the demand of TERRAZZO, in order to improve the working (machining) efficiency of TERRAZZO, a kind of combination saw that assembles a plurality of saw blades arises at the historic moment, and be widely used in the manufacture field of TERRAZZO, its primary structure characteristics are that head rig is fixed, Waste stone material is mobile at worktable, after dark cutter head carries out sawing to it, the famine material be carried out sawing again behind Rotate 180 degree on the worktable and just can finish whole sawing process.In recent years, planer-type on the market is cut combination saw greatly and is improved to some extent, its design feature is that Waste stone material is placed on the worktable, and head rig is arranged on the crossbeam of gantry and removable, can realize repeatedly sawing process that the famine material is once walked, saved complex processes such as waste material rotation, tool setting, improved the efficient of waste material sawing processing, obtained using widely.
In above-mentioned TERRAZZO processing equipment, its control device is in occupation of critical role, but existing control device is simple in structure mostly on the market, and a little less than function and the operability, automaticity is still waiting to improve.
Given this, this case the inventor further investigate the problems referred to above, has this case to produce then.
The utility model content
It is a kind of simple to operate that the purpose of this utility model is to provide, and is convenient to improve machining precision, and automaticity height, convenient and practical planer-type are cut combination saw automaton greatly.
In order to achieve the above object, the utility model adopts such technical scheme:
A kind of planer-type is cut combination saw automaton greatly, comprise human and machine interface unit, programmable controller unit, driving host header along the X-axis driver element of gantry beam bridge frame move left and right, drive gantry crane span structure and drive Y-axis driver element that host header moves forward and backward, drive Z axle driver element that host header moves up and down and the host driven unit of driver plate saw rotation; Be electrically connected by communication interface is two-way between described human and machine interface unit and the described programmable controller unit, be electrically connected by data, control bus between described X-axis driver element, Y-axis driver element, Z axle driver element and host driven unit and the described programmable controller unit.
Be connected by the Modbus communication interface between above-mentioned human and machine interface unit and the above-mentioned programmable controller unit.
Above-mentioned human and machine interface unit is touch man-machine interface.
Above-mentioned X-axis driver element is the back and forth movement control system that comprises limit switch and alternating current generator; Be electrically connected by data, control bus between described limit switch and described alternating current generator and the above-mentioned programmable controller unit.
Above-mentioned Y-axis driver element reaches the closed-loop control system of control motor for comprising magnetic scale or optical code disk; Described magnetic scale or optical code disk, and be electrically connected by data, control bus between described control motor and the above-mentioned programmable controller unit.
Above-mentioned Z axle driver element is for comprising the closed-loop control system of magnetic scale or optical code disk and hydraulic cylinder or control motor; Described magnetic scale or optical code disk, and be electrically connected by data, control bus between described hydraulic cylinder or control motor and the above-mentioned programmable controller unit.
Above-mentioned host driven unit comprise starter and with the controlled alternating current generator that is electrically connected of starter, be electrically connected by data, control bus between described starter and the above-mentioned programmable controller unit.
Also comprise the Auxiliary Control Element of assisting and coordinating above-mentioned programmable controller unit control, described Auxiliary Control Element is electrically connected by data, control bus and described programmable controller unit.
After adopting technique scheme, planer-type of the present utility model is cut combination saw automaton greatly, it comprise human and machine interface unit, programmable controller unit, driving host header along the X-axis driver element of gantry beam bridge frame move left and right, drive gantry crane span structure and drive Y-axis driver element that host header moves forward and backward, drive Z axle driver element that host header moves up and down and the host driven unit of driver plate saw rotation; Be electrically connected by communication interface is two-way between human and machine interface unit and the programmable controller unit, be electrically connected by data, control bus between X-axis driver element, Y-axis driver element, Z axle driver element and host driven unit and the programmable controller unit; Compared with prior art, people can cooperate programmable controller unit to carry out simple processing parameter setting by human and machine interface unit can to finish automatically the processing to processed stone material, and are simple to operate, are convenient to improve machining precision, the automaticity height, convenient and practical.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Among the figure:
1-human and machine interface unit 2-programmable controller unit
3-X axle driver element 31-limit switch
32-alternating current generator 4-Y axle driver element
41-magnetic scale 42-controls motor
5-Z axle driver element 51-optical code disk
52-hydraulic cylinder 6-host driven unit
61-starter 62-alternating current generator
7-Auxiliary Control Element 8-data, control bus
Embodiment
Be described in detail the technical solution of the utility model below by specific embodiment in order further to explain.
A kind of planer-type of the present utility model is cut combination saw automaton greatly, as shown in Figure 1, comprises human and machine interface unit 1, programmable controller unit 2, X-axis driver element 3, Y-axis driver element 4, Z axle driver element 5 and host driven unit 6.
X-axis driver element 3 drives host header along gantry crane span structure move left and right, Y-axis driver element 4 drives gantry crane span structure drive host header and moves forward and backward, Z axle driver element 5 drives host header and moves up and down, host driven unit 6 drives the host header rotation, be electrically connected by communication interface is two-way between human and machine interface unit 1 and the programmable controller unit 2, X-axis driver element 3, Y-axis driver element 4, pass through data between Z axle driver element 5 and host driven unit 6 and the programmable controller unit 2, control bus 8 is electrically connected, specifically be that human and machine interface unit 1 has manually and the automatic mode handoff functionality; Programmable controller unit 2 adopts small-sized programmable controller (PLC), design analysis, computing, processing, storage and the demonstration etc. of the input/output signal of realization system by software, people can programme in conjunction with programmable controller unit 2 by human and machine interface unit 1 according to processing request, set relevant technological parameter and process automatically, realize manual mode; People also can directly call and store or default machined parameters program, and perhaps the mode by template detection realizes automatic mode, need not professional knowledge such as numerical control programming and can realize operation such as processing grade automatically; People can set all parameters of whole combination saw by human and machine interface unit 1, and simultaneously each parameter, state and warning message etc. are shown, can carry out overall monitor to the combination saw.
Preferably, be connected by the Modbus communication interface between human and machine interface unit 1 and the programmable controller unit 2.
Preferably, human and machine interface unit 1 is touch man-machine interface (HMI), simple operation.
Preferably, X-axis driver element 3 is the back and forth movement control system that comprises limit switch 31 and alternating current generator 32; Be electrically connected by data, control bus 8 between limit switch 31 and the programmable controller unit 2; Be electrically connected by data, control bus 8 between alternating current generator 32 and the programmable controller unit 2; Limit switch 31 is transferred to programmable controller unit 2 by data, control bus 8 via the signal input part of programmable controller unit 2 with data-signals such as its detected displacement or positions, after programmable controller unit 2 analyzing and processing, send steering order by 2 pairs of alternating current generators 32 of programmable controller unit, and then host header is carried out the driving of corresponding left and right directions.
Preferably, Y-axis driver element 4 is the closed-loop control system that comprises magnetic scale 41 and control motor 42; Be electrically connected by data, control bus 8 between magnetic scale 41 and the programmable controller unit 2; Be electrically connected by data, control bus 8 between control motor 42 and the programmable controller unit 2; Magnetic scale 41 is transferred to programmable controller unit 2 by data, control bus 8 via the signal input part of programmable controller unit 2 with data-signals such as its detected displacement or positions, after programmable controller unit 2 analyzing and processing, send steering order by 2 pairs of control motors 42 of programmable controller unit, and then gantry crane span structure and host header are carried out the driving of corresponding fore-and-aft direction.
Preferably, Z axle driver element 5 is the closed-loop control system that comprises optical code disk 51 and hydraulic cylinder 52; Be electrically connected by data, control bus 8 between optical code disk 51 and the programmable controller unit 2; Be electrically connected by data, control bus between hydraulic cylinder 52 and the programmable controller unit 2; Optical code disk 51 is transferred to programmable controller unit 2 by data, control bus 8 via the signal input part of programmable controller unit 2 with data-signals such as its detected displacement or positions, after programmable controller unit 2 analyzing and processing, send steering order by 2 pairs of hydraulic cylinders 52 of programmable controller unit, and then gantry crane span structure and host header are carried out the driving of corresponding above-below direction.
Preferably, host driven unit 6 comprise starter 61 and with the starter 61 controlled alternating current generators that are electrically connected 62, be electrically connected by data, control bus 8 between starter 61 and the programmable controller unit 2; The steering order that host driven unit 6 sends according to programmable controller unit 2 is come that circular saw is carried out the high speed rotation and is driven, and then processed stone material is carried out sawing processing.
Preferably, also comprise Auxiliary Control Elements 7 auxiliary and 2 controls of coordination programmable controller unit, Auxiliary Control Element 7 is electrically connected with programmable controller unit 2 by data, control bus 8, concrete structure can be, Auxiliary Control Element 7 comprises control switch, travel switch, limit switch, relay and secondary instrument etc., can realize the control to components and parts such as complete machine electrical equipment and hydraulic pump and cooling-water pumps.
Planer-type of the present utility model is cut combination saw automaton greatly, the general configuration that the planer-type of its control is cut the combination saw greatly is, both sides at worktable are respectively equipped with support, gantry crane span structure, gantry crane span structure that two stands is provided with gantry form can be done and move forward and backward (moving along y-axis shift), gantry crane span structure is provided with host header, host header is equipped with a plurality of circular saws, can do move left and right (moving along X-axis) simultaneously and move up and down (moving along the Z axle).During work, the host header certain amount of feeding (or down cutter amount) that descends, and along the bottom of X-axis sawing until the arrival requirement, griffe, and make gantry crane span structure along the moving displacement of y-axis shift, descend knife saw to cut again, owing on the host header multi-disc circular saw is installed, so once just can a plurality of saw kerfs of sawing, realize the purpose to the efficient sawing of Waste stone material.
Planer-type of the present utility model is cut combination saw automaton greatly, for ease of describing, cutting the combination saw greatly with planer-type is that to have defined along the length direction of gantry crane span structure be the X-axis of left and right directions, the Y-axis of fore-and-aft direction and the Z axle of above-below direction to benchmark, in actual use, the concrete moving direction of the bistrique that drives of X-axis driver element, Y-axis driver element and Z axle driver element can be adjusted and design as requested; Wherein each unit is the entity structure with corresponding function; The magnetic scale of Y-axis driver element also can be replaced by optical code disk; The optical code disk of Z axle driver element also can be replaced by magnetic scale; The hydraulic cylinder of Z axle driver element also can be replaced by the control motor.
Product form of the present utility model is not limited to this case diagram and embodiment, and anyone carries out suitable variation or the modification of similar thinking to it, all should be considered as not breaking away from patent category of the present utility model.
Claims (8)
1. a planer-type is cut combination saw automaton greatly, it is characterized in that: comprise human and machine interface unit, programmable controller unit, driving host header along the X-axis driver element of gantry beam bridge frame move left and right, drive gantry crane span structure and drive Y-axis driver element that host header moves forward and backward, drive Z axle driver element that host header moves up and down and the host driven unit of driver plate saw rotation; Be electrically connected by communication interface is two-way between described human and machine interface unit and the described programmable controller unit, be electrically connected by data, control bus between described X-axis driver element, Y-axis driver element, Z axle driver element and host driven unit and the described programmable controller unit.
2. a kind of planer-type according to claim 1 is cut combination saw automaton greatly, it is characterized in that: be connected by the Modbus communication interface between above-mentioned human and machine interface unit and the above-mentioned programmable controller unit.
3. a kind of planer-type according to claim 1 is cut combination saw automaton greatly, and it is characterized in that: above-mentioned human and machine interface unit is touch man-machine interface.
4. cut combination saw automaton greatly according to each described a kind of planer-type among the claim 1-3, it is characterized in that: above-mentioned X-axis driver element is the back and forth movement control system that comprises limit switch and alternating current generator; Be electrically connected by data, control bus between described limit switch and described alternating current generator and the above-mentioned programmable controller unit.
5. cut combination saw automaton greatly according to each described a kind of planer-type among the claim 1-3, it is characterized in that: above-mentioned Y-axis driver element reaches the closed-loop control system of control motor for comprising magnetic scale or optical code disk; Described magnetic scale or optical code disk, and be electrically connected by data, control bus between described control motor and the above-mentioned programmable controller unit.
6. cut combination saw automaton greatly according to each described a kind of planer-type among the claim 1-3, it is characterized in that: above-mentioned Z axle driver element is for comprising the closed-loop control system of magnetic scale or optical code disk and hydraulic cylinder or control motor; Described magnetic scale or optical code disk, and be electrically connected by data, control bus between described hydraulic cylinder or control motor and the above-mentioned programmable controller unit.
7. cut combination saw automaton greatly according to each described a kind of planer-type among the claim 1-3, it is characterized in that: above-mentioned host driven unit comprise starter and with the controlled alternating current generator that is electrically connected of starter, be electrically connected by data, control bus between described starter and the above-mentioned programmable controller unit.
8. cut combination saw automaton greatly according to a kind of planer-type of claim 1, it is characterized in that: also comprise the Auxiliary Control Element of assisting and coordinating above-mentioned programmable controller unit control, described Auxiliary Control Element is electrically connected by data, control bus and described programmable controller unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320051390 CN203133568U (en) | 2013-01-30 | 2013-01-30 | Automatic control device for planer-type large-cutting combined saw |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320051390 CN203133568U (en) | 2013-01-30 | 2013-01-30 | Automatic control device for planer-type large-cutting combined saw |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203133568U true CN203133568U (en) | 2013-08-14 |
Family
ID=48941535
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320051390 Expired - Fee Related CN203133568U (en) | 2013-01-30 | 2013-01-30 | Automatic control device for planer-type large-cutting combined saw |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203133568U (en) |
-
2013
- 2013-01-30 CN CN 201320051390 patent/CN203133568U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130814 Termination date: 20140130 |