CN203132924U - Local pressure testing structure for pressure vessel - Google Patents

Local pressure testing structure for pressure vessel Download PDF

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Publication number
CN203132924U
CN203132924U CN201320075814.2U CN201320075814U CN203132924U CN 203132924 U CN203132924 U CN 203132924U CN 201320075814 U CN201320075814 U CN 201320075814U CN 203132924 U CN203132924 U CN 203132924U
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pressure test
pressure
pressure vessel
model
utility
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周炜
王仕桥
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Sinopec Engineering Group Co Ltd
Sinopec Fourth Construction Co Ltd
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Sinopec Engineering Group Co Ltd
Sinopec Fourth Construction Co Ltd
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Abstract

本实用新型公开了一种压力容器的局部试压结构,包括安装在新增法兰接管管口上的盲板和安装在压力容器器壁上的试压盒,所述试压盒、所述新增法兰接管和所述盲板共同形成密闭试压空间。本实用新型通过在设备改造处进行局部水压试验来检验设备改造处的强度及其严密性,降低了水的消耗,减少了整体施工时间,在法规允许的前提下解决了检修施工中时间紧迫的问题,改变了以往的容器局部动改后需要充满水试压的模式,使试压成本大大降低。并且本实用新型结构简单,使用方便。

Figure 201320075814

The utility model discloses a local pressure test structure of a pressure vessel, which comprises a blind plate installed on the nozzle of a newly added flange and a pressure test box installed on the wall of the pressure vessel, the pressure test box, the new The flange connection and the blind plate jointly form a closed pressure test space. The utility model checks the strength and tightness of the equipment modification by performing a local hydraulic test at the equipment modification, reduces water consumption, reduces the overall construction time, and solves the urgent need for maintenance and construction under the premise of laws and regulations The problem has changed the previous model that the container needs to be filled with water for pressure test after partial modification, which greatly reduces the cost of pressure test. And the utility model is simple in structure, easy to use.

Figure 201320075814

Description

一种压力容器的局部试压结构Partial pressure test structure of a pressure vessel

技术领域technical field

本实用新型涉及一种压力容器的试压结构,特别是涉及一种压力容器的局部试压结构。The utility model relates to a pressure test structure of a pressure vessel, in particular to a partial pressure test structure of the pressure vessel.

背景技术Background technique

石油化工生产装置的某些工艺流程在优化或发生改变的时候,需要对一些压力容器(比如塔器或者储罐等)进行局部的改造,比如在设备上增加新的接管或其他附件,亦或更改设备原有接管口径。对压力容器局部进行改造,需遵循压力容器制造规范,如GB150以及GB151,并且向当地相关部门进行压力容器改造的告知。根据压力容器制造的相关规范,设备改造施工/制造完成之后要进行强度以及严密性试验,以往常规的做法是对设备进行整体水压试验。改造的设备均为装置中已经投用的设备,一般在装置停工检修期间完成施工内容。由于设备已投用,设备的保温,管道,内件等均已完成,对设备整体试压最大的困难就是设备管口法兰拆除并安装盲板,其次就是设备的整体上水及排水,上述两点除了对工期有很大的影响之外,消耗的人力、机具以及材料也是巨大的,因此,急需开发压力容器的局部试压结构。When some process flow of petrochemical production equipment is optimized or changed, some pressure vessels (such as towers or storage tanks, etc.) need to be partially modified, such as adding new joints or other accessories to the equipment, or Change the original port diameter of the equipment. For partial modification of pressure vessels, it is necessary to follow the pressure vessel manufacturing specifications, such as GB150 and GB151, and notify the local relevant departments of the pressure vessel modification. According to the relevant specifications of pressure vessel manufacturing, strength and tightness tests should be carried out after the equipment renovation construction/manufacturing is completed. In the past, the conventional practice was to conduct overall hydraulic pressure tests on the equipment. The equipment to be transformed is the equipment that has already been put into use in the plant, and the construction content is generally completed during the shutdown of the plant for maintenance. Since the equipment has been put into use, and the insulation, piping, and internal parts of the equipment have been completed, the biggest difficulty in the overall pressure test of the equipment is the removal of the nozzle flange of the equipment and the installation of the blind plate, followed by the overall water supply and drainage of the equipment. In addition to the two points having a great impact on the construction period, the consumption of manpower, equipment and materials is also huge. Therefore, it is urgent to develop a local pressure test structure for pressure vessels.

实用新型内容Utility model content

本实用新型为解决公知技术中存在的技术问题而提供一种压力容器的局部试压结构。The utility model provides a local pressure test structure of a pressure vessel to solve the technical problems in the known technology.

本实用新型为解决公知技术中存在的技术问题所采取的技术方案是:一种压力容器的局部试压结构,包括安装在新增法兰接管管口上的盲板和安装在压力容器器壁上的试压盒,所述试压盒、所述新增法兰接管和所述盲板共同形成密闭试压空间。The technical solution adopted by the utility model to solve the technical problems in the known technology is: a local pressure test structure of a pressure vessel, including a blind plate installed on the nozzle of the newly added flange and a blind plate installed on the wall of the pressure vessel. The pressure test box, the pressure test box, the newly added flange adapter and the blind plate together form a closed pressure test space.

所述试压盒焊接在所述压力容器的内壁上。The pressure test box is welded on the inner wall of the pressure vessel.

所述试压盒焊接在所述压力容器的外壁上。The pressure test box is welded on the outer wall of the pressure vessel.

在所述压力容器的外壁上焊接有补强圈,所述补强圈套装并焊接在所述新增法兰接管的外面。A reinforcing ring is welded on the outer wall of the pressure vessel, and the reinforcing ring is set and welded on the outside of the newly added flange connection.

本实用新型具有的优点和积极效果是:由于局部改造后,对设备整体强度的影响基本可以忽略,本实用新型通过在设备改造处进行局部水压试验来检验设备改造处的强度及其严密性,降低了水的消耗,减少了整体施工时间,在法规允许的前提下解决了检修施工中时间紧迫的问题,改变了以往的容器局部动改后需要充满水试压的模式,使试压成本大大降低。并且本实用新型结构简单,使用方便。The advantages and positive effects of the utility model are: since the influence on the overall strength of the equipment can be basically ignored after the local renovation, the utility model checks the strength and tightness of the equipment renovation by performing a local hydraulic test at the equipment renovation , reduced water consumption, reduced the overall construction time, and solved the problem of tight time in maintenance and construction under the premise of laws and regulations. Greatly reduced. And the utility model is simple in structure, easy to use.

附图说明Description of drawings

图1为本实用新型第一方案的结构示意图;Fig. 1 is the structural representation of the utility model first scheme;

图2为本实用新型第二方案的结构示意图。Fig. 2 is a schematic structural view of the second solution of the present invention.

图中:1、压力表;2、放空阀;3、盲板;4、新增法兰接管;5、试压盒;6、压力容器器壁;7、补强圈。In the figure: 1. Pressure gauge; 2. Vent valve; 3. Blind plate; 4. Added flange connection; 5. Pressure test box; 6. Pressure vessel wall; 7. Reinforcing ring.

具体实施方式Detailed ways

为能进一步了解本实用新型的发明内容、特点及功效,兹例举以下实施例,并配合附图详细说明如下:In order to further understand the invention content, characteristics and effects of the present utility model, the following examples are given, and detailed descriptions are as follows in conjunction with the accompanying drawings:

请参阅图1和图2,一种压力容器的局部试压结构,包括安装在新增法兰接管4管口上的盲板3和安装在压力容器器壁6上的试压盒5,所述试压盒5、所述新增法兰接管4和所述盲板3共同形成密闭试压空间。通过在形成密闭试压空间的零部件上安装试压材料,如试压阀8、压力表1和放空阀2等,利用密闭空间进行试压作业,实现压力容器的局部试压。Please refer to Fig. 1 and Fig. 2, a partial pressure test structure of a pressure vessel, including a blind plate 3 installed on the nozzle of the newly added flange connection 4 and a pressure test box 5 installed on the wall 6 of the pressure vessel. The pressure test box 5 , the newly added flange adapter 4 and the blind plate 3 jointly form a closed pressure test space. By installing pressure test materials on the parts that form a closed pressure test space, such as pressure test valve 8, pressure gauge 1 and vent valve 2, etc., the closed space is used for pressure test operations to realize partial pressure test of the pressure vessel.

请参阅图1,所述试压盒5焊接在所述压力容器的内壁上。请参阅图2,所述试压盒5焊接在所述压力容器的外壁上。不论试压盒5装在压力容器的外壁上还是内壁上,均需在所述压力容器的外壁上焊接有补强圈7,所述补强圈7套装并焊接在所述新增法兰接管4的外面。Referring to Fig. 1, the pressure test box 5 is welded on the inner wall of the pressure vessel. Referring to Fig. 2, the pressure test box 5 is welded on the outer wall of the pressure vessel. Regardless of whether the pressure test box 5 is installed on the outer wall or the inner wall of the pressure vessel, a reinforcing ring 7 must be welded on the outer wall of the pressure vessel, and the reinforcing ring 7 is set and welded on the newly added flange connection. 4 outside.

上述试压盒应包含改造焊接处的所有热影响区,通过对这个试压盒进行水压试验来检验改造处的强度以及严密性。在安装试压盒的时候,对于一般单层器壁容器,在容器外壁或者内壁进行试压盒的焊接均可,在内壁焊接试压盒,应在外部检查设备改造处的变形或者严密性,在外壁焊接试压盒则应在容器内部检查。对于复合层容器,一般来讲,应该在碳钢层上进行试压盒的焊接。The above-mentioned pressure test box should include all the heat-affected zones of the modified welds, and the strength and tightness of the modified parts can be checked by carrying out a hydraulic test on this pressure test box. When installing the pressure test box, for general single-wall containers, the pressure test box can be welded on the outer wall or inner wall of the container, and the pressure test box is welded on the inner wall, and the deformation or tightness of the equipment modification should be checked externally. If the pressure test box is welded on the outer wall, it should be checked inside the container. For composite layer containers, generally speaking, the pressure test box should be welded on the carbon steel layer.

尽管上面结合附图对本实用新型的优选实施例进行了描述,但是本实用新型并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,并不是限制性的,本领域的普通技术人员在本实用新型的启示下,在不脱离本实用新型宗旨和权利要求所保护的范围情况下,还可以做出很多形式,这些均属于本实用新型的保护范围之内。Although the preferred embodiment of the utility model has been described above in conjunction with the accompanying drawings, the utility model is not limited to the above-mentioned specific implementation, and the above-mentioned specific implementation is only illustrative and not restrictive. Under the enlightenment of the utility model, those skilled in the art can also make many forms without departing from the purpose of the utility model and the protection scope of the claims, and these all belong to the protection scope of the utility model.

Claims (4)

1.一种压力容器的局部试压结构,其特征在于,包括安装在新增法兰接管管口上的盲板和安装在压力容器器壁上的试压盒,所述试压盒、所述新增法兰接管和所述盲板共同形成密闭试压空间。1. A local pressure test structure of a pressure vessel, characterized in that it comprises a blind plate installed on the nozzle of the newly added flange and a pressure test box installed on the wall of the pressure vessel, the pressure test box, the The newly added flange connection and the blind plate together form a closed pressure test space. 2.根据权利要求1所述的压力容器的局部试压结构,其特征在于,所述试压盒焊接在所述压力容器的内壁上。2 . The partial pressure test structure of the pressure vessel according to claim 1 , wherein the pressure test box is welded on the inner wall of the pressure vessel. 3 . 3.根据权利要求1所述的压力容器的局部试压结构,其特征在于,所述试压盒焊接在所述压力容器的外壁上。3 . The partial pressure test structure of the pressure vessel according to claim 1 , wherein the pressure test box is welded on the outer wall of the pressure vessel. 4 . 4.根据权利要求2或3所述的压力容器的局部试压结构,其特征在于,在所述压力容器的外壁上焊接有补强圈,所述补强圈套装并焊接在所述新增法兰接管的外面。4. The partial pressure test structure of the pressure vessel according to claim 2 or 3, characterized in that a reinforcing ring is welded on the outer wall of the pressure vessel, and the reinforcing ring is set and welded on the newly added The outside of the flange takes over.
CN201320075814.2U 2013-02-18 2013-02-18 Local pressure testing structure for pressure vessel Expired - Lifetime CN203132924U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109115430A (en) * 2018-07-02 2019-01-01 常州市乐萌压力容器有限公司 A kind of vacuum simulation space capsule and its leak hunting method
CN111504796A (en) * 2020-04-29 2020-08-07 李俊 A device for detecting local compression performance of a pressure vessel

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109115430A (en) * 2018-07-02 2019-01-01 常州市乐萌压力容器有限公司 A kind of vacuum simulation space capsule and its leak hunting method
CN111504796A (en) * 2020-04-29 2020-08-07 李俊 A device for detecting local compression performance of a pressure vessel

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Granted publication date: 20130814