CN106644289A - Nuclear power station in-service inspection hydrostatic test temporary device and usage method thereof - Google Patents

Nuclear power station in-service inspection hydrostatic test temporary device and usage method thereof Download PDF

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Publication number
CN106644289A
CN106644289A CN201710098366.0A CN201710098366A CN106644289A CN 106644289 A CN106644289 A CN 106644289A CN 201710098366 A CN201710098366 A CN 201710098366A CN 106644289 A CN106644289 A CN 106644289A
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CN
China
Prior art keywords
nuclear power
power station
nuclear
water injection
flange
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Granted
Application number
CN201710098366.0A
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Chinese (zh)
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CN106644289B (en
Inventor
杨成
初起宝
张学粮
夏朋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China General Nuclear Power Corp
CGN Power Co Ltd
Suzhou Nuclear Power Research Institute Co Ltd
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China General Nuclear Power Corp
CGN Power Co Ltd
Suzhou Nuclear Power Research Institute Co Ltd
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Priority to CN201710098366.0A priority Critical patent/CN106644289B/en
Publication of CN106644289A publication Critical patent/CN106644289A/en
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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/08Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
    • G01N3/10Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
    • G01N3/12Pressure testing
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/003Generation of the force
    • G01N2203/0042Pneumatic or hydraulic means
    • G01N2203/0048Hydraulic means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00Energy generation of nuclear origin
    • Y02E30/30Nuclear fission reactors

Abstract

The present invention relates to a nuclear power station in-service inspection hydrostatic test temporary device and a usage method thereof. The device comprises a solid flange in sealing connection with a pipeline with a flange or a container in a pressurized water reactor nuclear power unit pressure-bearing device, a water injection hole arranged in the solid flange and extended from the side surface to the circumferential surface and pipe nozzle sealingly arranged on the circumferential surface of the solid flange and communicated with the water injection hole, wherein the edge of the solid flange is provided with a plurality of fixing holes forming a ring. Through adoption of the special structure design, the nuclear power station in-service inspection hydrostatic test temporary device and the usage method thereof can connect the pipeline with the flange, the container and a water injection pipe in the pressurized water reactor nuclear power unit pressure-bearing device to change the original hydrostatic test scheme water injection position and allow the original hydrostatic test scheme water injection position to be changed on the outer side surface of the pipeline or the container flange without cutting the original small pipe line so as to ensure the structure integrity of the original system and cancel the ray flaw detection work demand.

Description

A kind of in-Service Inspection of Nuclear Power Station water pressure test makeshift device and its using method
Technical field
The invention belongs to nuclear power station detection field, is related to a kind of test makeshift device, and in particular to a kind of nuclear power station is in-service Check water pressure test makeshift device and its using method.
Background technology
According to France AFCEN inservice inspection specification RSE-M2010 specifications, State Bureau of Nuclear Safety's HAD103/07 inservice inspections Directive/guide, the compacted clay liners that the country has run(Such as M310 types, CPR1000 types)Nuclear pressure components are during periodically identifying again Water pressure test inspection requirements is enforced, to verify the integrality of Nuclear pressure components structure.
The Nuclear pressure components water pressure test is required according to the test pressure higher than equipment maximum design pressure after equipment blocking, right Equipment carries out water filling and suppresses, and test pressure is generally 1.2 times of maximum design pressure(1.2Ps).After pressure peaks, Maintain a period of time(About 30 minutes), visually inspect whether equipment leaks, deforms by nondestructive personnel, so as to judge to set It is standby whether in a safe condition, if to may continue to operation.Because nuclear power station considers water in initial design process, not The border isolation requirement of pressure test, therefore corresponding water pressure test interface is not reserved in case inservice inspection personnel carry out water filling and suppress, Therefore during in-service overhaul, it usually needs a makeshift device is designed, changes and installed in original system, to carry out hydraulic pressure Test, this is the technical problem that all power plant all must face.
At present, domestic compacted clay liners water pressure test scheme is to fall former demounting flange, loads onto an identical Blind plate, blocks pipeline or container side, then chooses the little pipeline being connected with pipeline or the little pipeline being connected with equipment(DN25 Or the little pipelines of DN15), cut off, at the place of cutting off, waterflood-transmission line of burn-oning again carries out bulge test.This testing program core exists In the little pipeline of the DN25 that must select an original system or 15, water pressure test makeshift device of burn-oning is cut off, carried out water filling Suppress, after the water pressure test recovers, little pipeline of burn-oning again, and manufacture and design specification according to RCC-M, radiographic inspection is performed, to examine Test welding quality, it is ensured that the structural intergrity of original system, therefore whole testing program is related to multiple welding and flaw detection work, There will naturally be inevitable defect and personnel irradiate risk by mistake.
The content of the invention
The invention aims to overcome the deficiencies in the prior art and provide a kind of in-Service Inspection of Nuclear Power Station water pressure test and face When device.
To reach above-mentioned purpose, the technical solution adopted in the present invention is:A kind of in-Service Inspection of Nuclear Power Station water pressure test is faced When device, it includes the solid flange being tightly connected with the flanged pipeline of compacted clay liners Nuclear pressure components or container, opens The water injection hole of its side face is extended in the solid flange and by its side and sealing is arranged at the solid flange week The ozzle being connected on face and with the water injection hole, the solid flange edge offers the multiple fixing holes for forming a circle.
Optimally, the ozzle is connected by bolt banjo fixing butt jointing with water injection pipe.
Further, the bolt banjo fixing butt jointing is by the first outer bolt portion and the water filling being engaged with the ozzle The second outer bolt portion that pipe is engaged and the connection being arranged between the first outer bolt portion and the second outer bolt portion Piece is constituted.
Optimally, the ozzle is mutually sealed with the solid flange and realized by following steps:
(a1)The ozzle for opening up grooved hole is placed on the side of the solid flange, the slotted eye is made with the water filling Hole is corresponding;Accommodation space is formed between the ozzle and the solid flange;
(a2)Built-up welding welding is carried out to the solid flange and the ozzle so that solder fills up the accommodation space;
(a3)Slotted eye described in Jing to the water injection hole direction drills so that the slotted eye is connected with the water injection hole.
Further, the material of the solid flange and the ozzle is Z2CND1812 low-alloy stainless steels, the weldering The material of material is INCOLE 52.
A further object of the present invention is to provide a kind of use of above-mentioned in-Service Inspection of Nuclear Power Station water pressure test makeshift device Method, it is comprised the following steps:
(a)Compacted clay liners Nuclear pressure components to be tested are isolated so as to offline;
(b)The flanged (FLGD) pipeline of the Nuclear pressure components is chosen as the water filling port to its internal water flooding;
(c)The solid flange is connected with the flange seal of the Nuclear pressure components by the fixing hole so that nuclear power station Inservice inspection water pressure test makeshift device is arranged on the pipeline of the Nuclear pressure components,
(d)Successively ozzle described in Jing and the water injection hole inject water into and carry out in the Nuclear pressure components water filling and suppress;
(e)Visually inspect whether the Nuclear pressure components leak, deform, judge whether it is in a safe condition.
Optimally, it also includes step(f)Water filling is discharged;When the Nuclear pressure components are in a safe condition, by it Recovery is reached the standard grade.
Optimally, the step(b)In, reaffirmed that the Nuclear pressure components are in barrier-like before water filling port is chosen State, prevents it from producing interference to miscellaneous equipment in test process.
Because above-mentioned technical proposal is used, the present invention has compared with prior art following advantages:Nuclear power station of the present invention exists Labour checks water pressure test makeshift device, by connecting compacted clay liners Nuclear pressure components using specific structure design In flanged (FLGD) pipeline and water injection pipe, have changed original water pressure test scheme water filling port position so as to be altered to pipeline or appearance On the lateral surface of device flange, without the need for cutting off original little pipeline, the structural intergrity of original system is maintained;Eliminate ray spy Hinder work requirements.
Description of the drawings
Fig. 1 is the sectional view of in-Service Inspection of Nuclear Power Station water pressure test makeshift device of the present invention;
Fig. 2 is the surveys view of in-Service Inspection of Nuclear Power Station water pressure test makeshift device of the present invention;
Fig. 3 is the schematic diagram before in-Service Inspection of Nuclear Power Station water pressure test makeshift device welding of the present invention;
Fig. 4 is the schematic diagram after in-Service Inspection of Nuclear Power Station water pressure test makeshift device welding of the present invention;
Fig. 5 is the schematic diagram after in-Service Inspection of Nuclear Power Station water pressure test makeshift device punching of the present invention;
Wherein, 1, solid flange;11st, fixing hole;2nd, water filling;3rd, ozzle;31st, slotted eye;4th, bolt banjo fixing butt jointing;41st, outside first Bolt portion;42nd, connection sheet;43rd, the second outer bolt portion;5th, water injection pipe.
Specific embodiment
The preferred embodiment of the invention is described in detail below in conjunction with accompanying drawing.
In-Service Inspection of Nuclear Power Station water pressure test makeshift device as depicted in figs. 1 and 2, it mainly includes solid flange 1, note Water hole 2 and ozzle 3.
Solid flange 1 is tightly connected with flanged (FLGD) pipeline in compacted clay liners Nuclear pressure components or container, mainly It is that multiple fixing holes 11 and bolt by being opened in the edge of solid flange 1 and forming a circle are attached, material is Z2CND1812 low-alloy stainless steels;The solid flange 1 of different size can be adopted(DN100, DN200, DN300, DN400 etc.), So can use as standard fitting, be adapted to the standardization of the water pressure test scheme of whole power plant.Water injection hole 2 is opened in solid forme In blue 1 and by its side(The one side opposite with Nuclear pressure components pipeline upper flange)Extend to its side face;In the present embodiment, note 2 points of water hole is two sections, and one section of side by solid flange extends to its middle part, and it is perpendicular with the side of solid flange 1;It is another Duan Ze in the middle part of solid flange by its side face is extended to, and it is parallel with the side of solid flange 1;Water injection hole 2 it is a diameter of 20mm.The sealing of ozzle 3 is arranged on the side face of solid flange 1, and it is connected with water injection hole 2(Material is also Z2CND1812 low-alloy Stainless steel), for introducing water to water injection hole 2.
In the present embodiment, ozzle 3 is connected by bolt banjo fixing butt jointing 4 with water injection pipe 5, the bolt banjo fixing butt jointing 4 by The second outer bolt portion 43 and be arranged at outside first that the first outer bolt portion 41 being engaged with ozzle 3 is engaged with water injection pipe 5 Connection sheet 42 between outer bolt portion 43 of bolt portion 41 and second is constituted.The specification of the first outer bolt portion 41 being connected with ozzle 3 is M21, the specification of the second outer bolt portion 43 being connected with water injection pipe 5 is M23, and bolt material is 40Cr, and intensity can reach as 390MPa, Screw thread adopts bead, improves the fatigue resistance of screw thread.
In the present embodiment, ozzle 3 is mutually sealed with solid flange 1 and realized by following steps:(a1)As shown in figure 3, will The ozzle 3 for opening up grooved hole 31 is placed on the side of solid flange 1, makes slotted eye 31 corresponding with water injection hole 2;Under ozzle 3 End has inclined-plane(I.e. the bottom of ozzle 3 is in truncated cone-shaped)So that ozzle 3 and the formation accommodation space 32 between solid flange 1; (a2)As shown in figure 4, carrying out built-up welding welding to solid flange 1 and ozzle 3 so that solder(INCOLE 52)Fill up accommodation space 32;(a3)As shown in figure 5, Jing slotted eyes 31 drill to the direction of water injection hole 2 so that slotted eye 31 is connected with water injection hole 2.
The using method of above-mentioned in-Service Inspection of Nuclear Power Station water pressure test makeshift device, it is comprised the following steps:
(a)Compacted clay liners Nuclear pressure components to be tested are isolated so as to offline(Refer to each valve of Nuclear pressure components The parts such as door, instrument are closed, and do not affect the normal operation of nuclear power station miscellaneous equipment or system);
(b)Reaffirm that the Nuclear pressure components are in isolation(Prevent it from producing to miscellaneous equipment in test process dry Disturb), the flanged (FLGD) pipeline of Nuclear pressure components is chosen as the water filling port to its internal water flooding(Prior art is to select a former system The little pipeline of the DN25 of system or 15, is cut off water pressure test makeshift device of burn-oning);
(c)Solid flange 1 is connected with the flange seal of Nuclear pressure components by fixing hole 11 so that in-Service Inspection of Nuclear Power Station water Pressure test makeshift device is arranged on the pipeline of the Nuclear pressure components,
(d)Successively Jing ozzles 3 and water injection hole 2 inject water into and carry out in the Nuclear pressure components water filling and suppress;
(e)Visually inspect whether the Nuclear pressure components leak, deform, judge whether it is in a safe condition;
(f)Water filling is discharged;When the Nuclear pressure components are in a safe condition, restore it and reach the standard grade.
The advantage of in-Service Inspection of Nuclear Power Station water pressure test makeshift device of the present invention and its using method is as follows:(1)With tradition Water pressure test scheme compare, only processing water injection hole 2 need to be suppressed in the solid flange 1 reinstalled, without the need for cutting off original Have the little pipeline of pipeline or container, without the need for being cut off after welding, ray(RT)Flaw detection, will not both destroy the knot of original system Structure integrality, can reduce again due to welding, radiographic inspection need a large amount of auxiliary works, can shorten the nuclear power station overhaul duration 1 ~ 2 days;According to the compacted clay liners of a 100MW, 1 ~ 2 day reduction of erection time, 2.4 ~ 4.8 × 10 can be generated electricity6(kw·h), about Produce economic benefit 100 ~ 2,000,000 yuan;Without the need for welding specialty personnel and ray nondestructive personnel, for the examination of separate unit container hydraulic pressure Test, the people h of professional human resources about 8 can be saved, therefore compare traditional water pressure test scheme, new departure significantly improves economic effect Benefit, improves unit usage factor, possesses extraordinary application prospect;(2)Without the need for the radiographic inspection after pipe cutting, reduce and ray The related auxiliary work of flaw detection, improves hydraulic test efficiency, the absorption of testing crew radioactive dosage is also reduced, according to list Secondary radiographic inspection radioactive dosage is calculated, and can directly reduce the dosage that bulk test personnel absorb less 60mSV, meets radiation anti- Shield optimization criteria;It is connected with waterflood-transmission line using the threaded banjo fixing butt jointing of high intensity, replacement is original to be welded to connect, from root The welding and flaw detection work of raw water pressure testing program are relieved in sheet;Threaded connection reliability is high, sealing is strong, easy accessibility, It is easy to field conduct, compared with traditional water pressure test scheme, substantially increases testing crew efficiency, shortens water pressure test work Phase.
Above-described embodiment technology design only to illustrate the invention and feature, its object is to allow person skilled in the art Scholar will appreciate that present disclosure and implement according to this, can not be limited the scope of the invention with this.It is all according to the present invention Equivalence changes or modification that Spirit Essence is made, all should be included within the scope of the present invention.

Claims (8)

1. a kind of in-Service Inspection of Nuclear Power Station water pressure test makeshift device, it is characterised in that:It includes and compacted clay liners core The solid flange that the flanged pipeline of bearing device is tightly connected(1), be opened in the solid flange(1)It is interior and extended by its side To the water injection hole of its side face(2)And sealing is arranged at the solid flange(1)On side face and with the water injection hole(2)It is connected Ozzle(3), the solid flange(1)Edge offers the multiple fixing holes for forming a circle(11).
2. in-Service Inspection of Nuclear Power Station water pressure test makeshift device according to claim 1, it is characterised in that:The ozzle (3)By bolt banjo fixing butt jointing(4)With water injection pipe(5)It is connected.
3. in-Service Inspection of Nuclear Power Station water pressure test makeshift device according to claim 2, it is characterised in that:The bolt pair Joint(4)By with the ozzle(3)The first outer bolt portion being engaged(41)With the water injection pipe(5)Second for being engaged Outer bolt portion(43)And it is arranged at the first outer bolt portion(41)With the second outer bolt portion(43)Between connection sheet (42)Composition.
4. in-Service Inspection of Nuclear Power Station water pressure test makeshift device according to claim 1, it is characterised in that the ozzle (3)With the solid flange(1)Mutually sealing is realized by following steps:
(a1)Grooved hole will be opened up(31)The ozzle(3)It is placed on the solid flange(1)Side on, make the slotted eye (31)With the water injection hole(2)It is corresponding;The ozzle(3)With the solid flange(1)Between form accommodation space(32);
(a2)To the solid flange(1)With the ozzle(3)Carry out built-up welding welding so that solder fills up the accommodation space (32);
(a3)Slotted eye described in Jing(31)To the water injection hole(2)Direction drills so that the slotted eye(31)With the water injection hole(2) It is connected.
5. in-Service Inspection of Nuclear Power Station water pressure test makeshift device according to claim 4, it is characterised in that:The solid forme It is blue(1)With the ozzle(3)Material be Z2CND1812 low-alloy stainless steels, the material of the solder is INCOLE 52.
6. in claim 1 to 5 arbitrary in-Service Inspection of Nuclear Power Station water pressure test makeshift device using method, its feature exists In it is comprised the following steps:
(a)Compacted clay liners Nuclear pressure components to be tested are isolated so as to offline;
(b)The flanged (FLGD) pipeline of the Nuclear pressure components or container are chosen as the water filling port to its internal water flooding;
(c)By the fixing hole(11)By the solid flange(1)It is connected with the flange seal of the Nuclear pressure components so that In-Service Inspection of Nuclear Power Station water pressure test makeshift device is arranged on the pipeline of the Nuclear pressure components or container,
(d)Ozzle described in Jing successively(3)With the water injection hole(2)Inject water into and carry out in the Nuclear pressure components water filling and suppress;
(e)Visually inspect whether the Nuclear pressure components leak, deform, judge whether it is in a safe condition.
7. the using method of in-Service Inspection of Nuclear Power Station water pressure test makeshift device according to claim 6, it is characterised in that:It Also include step(f)Water filling is discharged;When the Nuclear pressure components are in a safe condition, restore it and reach the standard grade.
8. the using method of in-Service Inspection of Nuclear Power Station water pressure test makeshift device according to claim 6, it is characterised in that:Institute State step(b)In, reaffirmed that the Nuclear pressure components, in isolation, prevent it from testing before water filling port is chosen Interference is produced to miscellaneous equipment in journey.
CN201710098366.0A 2017-02-23 2017-02-23 Temporary device for in-service inspection hydrostatic test of nuclear power station and application method of temporary device Active CN106644289B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113532769A (en) * 2021-07-05 2021-10-22 哈尔滨电气动力装备有限公司 Nuclear power station nuclear main pump seal chamber water pressure experiment method
CN113551975A (en) * 2021-07-29 2021-10-26 苏州热工研究院有限公司 Sample clamping device suitable for erosion performance test, preparation method thereof and rotary disc type erosion equipment

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JP2003161669A (en) * 2001-11-28 2003-06-06 Kubota Corp External hydraulic pressure test device for connector part
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CN203672561U (en) * 2013-11-04 2014-06-25 上海电气核电设备有限公司 Hydraulic-pressure testing device for top cover
CN204961270U (en) * 2015-08-19 2016-01-13 中核检修有限公司 A instrument for verifying water pump leakproofness
CN206440431U (en) * 2017-02-23 2017-08-25 苏州热工研究院有限公司 A kind of in-Service Inspection of Nuclear Power Station water pressure test makeshift device

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Publication number Priority date Publication date Assignee Title
CN1325023A (en) * 2000-05-22 2001-12-05 巴陵石化鹰山石油化工厂 Hydraulic test method for pressure container
JP2003161669A (en) * 2001-11-28 2003-06-06 Kubota Corp External hydraulic pressure test device for connector part
JP2008026022A (en) * 2006-07-18 2008-02-07 Waterworks Technology Development Organization Co Ltd Hydraulic testing device for pipe joint section and hydraulic test method using the same
CN101643111A (en) * 2009-09-07 2010-02-10 天津大学 Water injection ballast mechanism for underwater robot
CN203519252U (en) * 2013-10-17 2014-04-02 西南交通大学 Calibration apparatus for calibrating soil pressure sensor by using fluid
CN203672561U (en) * 2013-11-04 2014-06-25 上海电气核电设备有限公司 Hydraulic-pressure testing device for top cover
CN204961270U (en) * 2015-08-19 2016-01-13 中核检修有限公司 A instrument for verifying water pump leakproofness
CN206440431U (en) * 2017-02-23 2017-08-25 苏州热工研究院有限公司 A kind of in-Service Inspection of Nuclear Power Station water pressure test makeshift device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113532769A (en) * 2021-07-05 2021-10-22 哈尔滨电气动力装备有限公司 Nuclear power station nuclear main pump seal chamber water pressure experiment method
CN113551975A (en) * 2021-07-29 2021-10-26 苏州热工研究院有限公司 Sample clamping device suitable for erosion performance test, preparation method thereof and rotary disc type erosion equipment

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