CN203128837U - Steel wire rope suspension maintenance machine - Google Patents
Steel wire rope suspension maintenance machine Download PDFInfo
- Publication number
- CN203128837U CN203128837U CN 201320054504 CN201320054504U CN203128837U CN 203128837 U CN203128837 U CN 203128837U CN 201320054504 CN201320054504 CN 201320054504 CN 201320054504 U CN201320054504 U CN 201320054504U CN 203128837 U CN203128837 U CN 203128837U
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- CN
- China
- Prior art keywords
- steel wire
- wire rope
- maintaining machine
- snap close
- sprocket wheel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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Abstract
The utility model relates to the field of suspension maintaining of steel wire ropes of water conservancy project hoists and large bridges. A steel wire rope suspension maintenance machine comprises steel wire rope guide wheel oil seals, chain wheels, chain wheel adjusting shafts, a buckle, a buckle hanging rope, a positive and negative rotating electric winding machine, hairbrush rolls and the like. The steel wire rope suspension maintenance machine is characterized in that the frame of the maintenance machine is formed by a rectangle or a cylinder or a special shape formed by connecting a left box and a right box through a folding lock, and when the left box and the right box are unfolded, a steel wire rope is sleeved in the two semi-circular steel wire rope guide wheel oil seals; when the left box and the right box are closed, the lock locks the steel wire rope, the steel wire rope oil seals and the steel wire rope generates sliding friction, more than two hairbrush rolls are fixedly connected in the left box and the right box, and a motor drives the hairbrush rolls to be closely contacted with the steel wire rope to rotate in a friction mode. The steel wire rope suspension maintenance machine can not only remove dust and sand, and clean aged old grease, but also enable novel grease to cover the surface of the steel wire rope efficiently and evenly, overcomes various defects of manual grease coating, is reasonable in structural design, and improves an operating level and working efficiency.
Description
Technical field
The utility model relates to the maintaining field of steel wire ropes such as hydraulic engineering, large bridge, derrick lifting, mine hoisting, ocean crane ship, cableway, ship lift.
Background technology
Steel wire rope is one of important component of crane gear safety operation, steel wire rope working environment of living in easily causes corrosion, wearing and tearing and chemical erosion reduce serviceability, steel wire rope in use will carry out regularly and maintenance aperiodically, dust will be often removed in the maintenance of steel wire rope, sand grains, when being maintained in the clean condition, whether also want running check to be coated with oil condition good, in accordance with regulations it is carried out oiling, existing hydraulic engineering gate is that headstock gear connects gate action in opening and closing function with steel wire rope, and the gravity on the large bridge also ensures by wire rope inclined-pulling is unsettled, this maintaining for steel wire rope has proposed to compare higher requirement, traditional method is to carry out maintaining with the manual scale removal apply grease of manually building a framework, aerial at height, the artificial oiling weak effect of steel wire rope, hindering hand easily hurts sb.'s feelings, problems such as the grease waste is serious have not only been wasted manpower and materials, and the scale removal apply grease is inhomogeneous, can potential important potential safety hazard.
Summary of the invention
The purpose of this utility model is to overcome the shortcoming that the existing unsettled maintenance of steel wire rope is difficult to overcome, and provides a kind of body light, simple and easy to do, and scale removal is smeared and oiled evenly the maintaining machine that uses manpower and material resources sparingly.
For achieving the above object, the technical solution of the utility model is: the unsettled maintaining machine of described steel wire rope, comprise left case, right case, steel wire rope guide wheel oil sealing, sprocket wheel, chain, the sprocket wheel regulating shaft, snap close, the snap close lanyard, the rotating electrical hoist, brush roll, motor, oil pump, oil filling pipe, top tank, lower fuel tank, filter oil return pipe, bearing is formed, it is characterized in that: described maintaining machine framework connects rectangle or column type or the abnormal shape that the right case of left case is formed by snap close, left and right sides case opens, steel wire loop is in the steel wire rope guide wheel oil sealing of two semicircles, left and right sides case closes snap close pinning steel wire rope when closing, steel wire rope guide wheel oil sealing and steel wire rope sliding friction, two the above brush roll that are connected in the case of the left and right sides, motor is through chain, sprocket wheel drags brush roll and closely contacts steel wire rope friction running.
Described oil pump is connected in the maintaining machine framework, and several nozzle opening straight lines of oil pump are closely near steel wire rope.
Described rotating electrical hoist is fixed on the steel wire rope upper end, and the snap close lanyard is connected with the snap close hook, and it is reciprocating that the pull rope of hoist engine connects maintaining machine.
Described brush roll lower end is connected with bearing, and bearing is connected with the sprocket wheel regulating shaft, and steel wire rope guide wheel oil sealing is connected with the sprocket wheel regulating shaft and is fixed on the maintaining machine, and the brush roll upper end is connected with the sprocket wheel regulating shaft.
The main operation process of the unsettled maintaining machine of steel wire rope: the oil pump nozzle opening is in the maintaining machine framework, aim at steel wire rope oil spout scale removal, the grease of oil pump nozzle opening is injected on the circumference of steel wire rope incessantly, closely contact by the outmoded grease of friction removal with steel wire rope in the brush roll running, hydro-peening, clean, filter the circulation of inflow lower fuel tank through top tank, when steel wire rope is coated with the preservative agent that refreshes, the grease of oil pump nozzle opening is injected on the circumference of steel wire rope, brush roll shuts down, the rotating sprocket regulating shaft does not contact with steel wire rope, and steel wire rope guide wheel oil sealing plays the oil-proof or few leakage of oil of sealing, in maintaining machine, steel wire rope is in the liquid state of invading entirely, under the osmosis power of the slip space of sealing ring, grease is infiltrated in the wire rope core, when flowing into lower fuel tank again when top tank surpasses the height that filters oil return pipe, the grease liquid level recycles.
The utility model patent and the maintenance of manually building a framework have remarkable advantages, have substantive distinguishing features and obvious improvement:
1, security performance is good, the Artificial Control mechanical work, and under the steel wire rope orientation guide wheel, no matter what unsettled angle steel wire rope is in, the maintaining machine reciprocating motion is flexible, guarantees personal security, the equipment security of operation.
2, quality is secure, and brush roll closely contacts steel wire rope and makes fricting movement, and aging dust and dirt grease is washed, and scale removal is thorough, and the grease of oil pump nozzle opening is injected on the circumference of steel wire rope incessantly, and grease is even; When steel wire rope is coated with the preservative agent that refreshes, the grease of oil pump nozzle opening is injected on the circumference of steel wire rope, brush roll shuts down, do not contact with steel wire rope, steel wire rope guide wheel oil sealing plays the oil-proof or few leakage of oil of sealing, in maintaining machine, steel wire rope is in the liquid state of invading entirely, under the osmosis power of the slip space of sealing ring, grease is infiltrated in the wire rope core, recycle when the grease liquid level flows into lower fuel tank again when top tank surpass to filter the height of oil return pipe, do like this and not only save grease and do not allow grease fall in the water but also play environmental-protection function.
3, energy-saving and cost-reducing; improve operation benefits; by maintaining machine make grease pressure inject steel wire rope inner and on the steel wire rope surface rendered fat coating voluntarily; steel wire rope is lubricated and anti-corrosion protection fully; show through fatigue test; greasing can prevent corrosion and fatigue damage than not greasing steel wire rope high life 80% after the steel wire rope greasing, reaches the purpose of the service life that prolongs steel wire rope, the security that improves operation, saving cost.
4, efficient improves, and existing artificial maintenance steel wire rope need manually be set up scaffold, scale removal, grease, and the work period is long; The mechanically actuated of this patent Artificial Control, time saving and energy saving, efficient greatly improves.
Description of drawings
Fig. 1, the unsettled maintaining machine structural front view of steel wire rope
Fig. 2, the attached view of the unsettled maintaining machine structure of steel wire rope
The specific embodiment
The utility model is described in further detail below in conjunction with the drawings and specific embodiments:
The utility model such as Fig. 1 are to shown in Figure 2, the unsettled maintaining machine of described steel wire rope, comprise left case 1, right case 2, steel wire rope guide wheel oil sealing 3, sprocket wheel 5, chain 4, sprocket wheel regulating shaft 6, snap close 7, snap close lanyard 8, rotating electrical hoist 9, brush roll 10 motors 11, oil pump 12, oil filling pipe 13, top tank 14, lower fuel tank 15, filter oil return pipe 16, bearing 17 is formed, it is characterized in that: described maintaining machine framework connects rectangle or column type or the abnormal shape that left case 1 right case 2 is formed by snap close 7, left and right sides case opens, steel wire loop is in the steel wire rope guide wheel oil sealing 3 of two semicircles, left and right sides case closes snap close 7 pinning steel wire ropes 18 when closing, steel wire rope guide wheel oil sealing 3 and steel wire rope 18 sliding frictions, two the above brush roll 10 that are connected in the maintaining machine framework, motor 11 is through chain 4, sprocket wheel 5 drags closely contact steel wire rope 18 friction runnings of brush roll 10.
Described oil pump 12 is connected in the maintaining machine framework, and oil pump 12 several nozzle opening straight lines are closely near steel wire rope 18.
Described rotating electrical hoist 9 is fixed on steel wire rope 18 upper ends, and snap close lanyard 8 is connected with snap close 7 hooks, and it is reciprocating that the pull rope of hoist engine 9 connects maintaining machine.
Described brush roll 10 lower ends are connected with bearing 17, and bearing 17 is connected with sprocket wheel regulating shaft 6, and steel wire rope guide wheel oil sealing 3 is connected with sprocket wheel regulating shaft 6 and is fixed on the maintaining machine, and brush roll 10 upper ends and sprocket wheel regulating shaft 6 are connected.
The main operation process of the unsettled maintaining machine of steel wire rope: oil pump 12 several nozzle openings are in the maintaining machine framework, aim at steel wire rope 18 oil spout scale removal, the grease of oil pump 12 nozzle openings is injected on the circumference of steel wire rope incessantly, closely contact by friction removal dust and dirt grease with steel wire rope 18 in brush roll 10 runnings, filter 15 circulations of inflow lower fuel tank through top tank 14, when steel wire rope 18 is coated with the preservative agent that refreshes, the grease of oil pump 12 nozzle openings is injected on the circumference of steel wire rope 18, brush roll 10 shuts down, rotating sprocket regulating shaft 6 does not contact with steel wire rope 18, steel wire rope guide wheel oil sealing 3 plays the oil-proof or few leakage of oil of sealing, in maintaining machine, steel wire rope 18 is in the liquid state of invading entirely, under the osmosis power of the slip space of sealing ring 3, grease is infiltrated in the wire rope core, recycle when the grease liquid level flows into lower fuel tank 15 again when top tank 14 surpasses the height that filters oil return pipe 16.
Above describedly not only can remove dust, sand grains, aging old grease is washed, can also make new grease efficient, be covered in the steel wire rope surface equably, overcome and have now the many disadvantages of manual oiling, reasonable in design has improved operant level and operating efficiency.
Above embodiment is described preferred embodiment of the present utility model; be not that design of the present utility model and protection domain are limited; under the prerequisite that does not break away from the utility model design concept; common engineers and technicians make the technical solution of the utility model in this area various modification and improvement all should fall into protection domain of the present utility model.
Claims (4)
1. the unsettled maintaining machine of steel wire rope, by left case (1), right case (2), steel wire rope guide wheel oil sealing (3), sprocket wheel (5), chain (4), sprocket wheel regulating shaft (6), snap close (7), snap close lanyard (8), rotating electrical hoist (9), brush roll (10), motor (11), oil pump (12), oil filling pipe (13), top tank (14), lower fuel tank (15), filter oil return pipe (16), bearing (17) is formed, it is characterized in that: described maintaining machine framework connects rectangle or column type or the abnormal shape that the right case of left case (1) (2) is formed by snap close (7), left and right sides case opens, steel wire loop is in the steel wire rope guide wheel oil sealing (3) of two semicircles, left and right sides case closes snap close when closing (7) and pins steel wire rope (18), steel wire rope guide wheel oil sealing (3) and steel wire rope (18) sliding friction, two the above brush roll (10) that are connected in the maintaining machine framework, motor (11) is through chain (4), sprocket wheel (5) drags brush roll (10) and closely contacts steel wire rope (18) friction running.
2. the unsettled maintaining machine of steel wire rope according to claim 1, it is characterized in that: described oil pump (12) is connected in the maintaining machine framework, and several nozzle opening straight lines of oil pump (12) are closely near steel wire rope (18).
3. the unsettled maintaining machine of steel wire rope according to claim 1, it is characterized in that: described rotating electrical hoist (9) is fixed on steel wire rope (18) upper end, snap close lanyard (8) is connected with snap close (7) hook, and it is reciprocating that the pull rope of hoist engine (9) connects maintaining machine.
4. the unsettled maintaining machine of steel wire rope according to claim 1, it is characterized in that: described brush roll (10) lower end is connected with bearing (17), bearing (17) is connected with sprocket wheel regulating shaft (6), steel wire rope guide wheel oil sealing (3) is connected with sprocket wheel regulating shaft (6) and is fixed on the maintaining machine, and brush roll (10) upper end is connected with sprocket wheel regulating shaft (6).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201320054504 CN203128837U (en) | 2013-01-19 | 2013-01-19 | Steel wire rope suspension maintenance machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201320054504 CN203128837U (en) | 2013-01-19 | 2013-01-19 | Steel wire rope suspension maintenance machine |
Publications (1)
Publication Number | Publication Date |
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CN203128837U true CN203128837U (en) | 2013-08-14 |
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ID=48936832
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN 201320054504 Withdrawn - After Issue CN203128837U (en) | 2013-01-19 | 2013-01-19 | Steel wire rope suspension maintenance machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114383030A (en) * | 2022-03-24 | 2022-04-22 | 河南巨人起重机集团有限公司 | Lifting mechanism of gantry crane |
-
2013
- 2013-01-19 CN CN 201320054504 patent/CN203128837U/en not_active Withdrawn - After Issue
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114383030A (en) * | 2022-03-24 | 2022-04-22 | 河南巨人起重机集团有限公司 | Lifting mechanism of gantry crane |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20130814 Effective date of abandoning: 20150909 |
|
RGAV | Abandon patent right to avoid regrant |