CN202967802U - Steel wire rope lubricating device - Google Patents

Steel wire rope lubricating device Download PDF

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Publication number
CN202967802U
CN202967802U CN 201220644266 CN201220644266U CN202967802U CN 202967802 U CN202967802 U CN 202967802U CN 201220644266 CN201220644266 CN 201220644266 CN 201220644266 U CN201220644266 U CN 201220644266U CN 202967802 U CN202967802 U CN 202967802U
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oil
storage barrel
wire rope
fixed pulley
oil storage
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郭丽红
李新杰
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Xingtai Iron and Steel Co Ltd
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Xingtai Iron and Steel Co Ltd
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Abstract

一种钢丝绳润滑装置,属于润滑设备技术领域,用于对起重和牵引机械的钢丝绳进行润滑,其技术方案是:它由支撑杆、储油桶、放油管、放油阀门组成,支撑杆的一端安装在定滑轮组上,支撑杆的另一端与储油桶相连接,储油桶位于定滑轮组的上方,储油桶的下部安装放油管,放油管上安装放油阀门,放油管的管口与定滑轮组中的钢丝绳相对。本实用新型有效地利用了润滑油,减少了润滑油的浪费,润滑过程不需要电力和其它动力设备的驱动,仅依靠起重或牵引机械自身运动产生的振动来加注润滑油,安全环保,节约能源。本实用新型结构简单、便于操作与维护、制作成本低廉、润滑效果好、便于安装和拆卸,可以广泛使用在各种起重、提升和牵引机械等设备上。

Figure 201220644266

A wire rope lubrication device belongs to the technical field of lubrication equipment and is used to lubricate the wire rope of lifting and traction machinery. Its technical solution is as follows: it consists of a support rod, an oil storage barrel, an oil drain pipe, and an oil drain valve. One end of the support rod is installed on the fixed pulley block, and the other end of the support rod is connected to the oil storage barrel. The oil storage barrel is located above the fixed pulley block. The lower part of the oil storage barrel is installed with an oil drain pipe, and the oil drain valve is installed on the oil drain pipe. The pipe mouth of the oil drain pipe is opposite to the wire rope in the fixed pulley block. The utility model effectively utilizes lubricating oil and reduces the waste of lubricating oil. The lubrication process does not require the drive of electricity and other power equipment, and only relies on the vibration generated by the movement of the lifting or traction machinery itself to add lubricating oil. It is safe, environmentally friendly, and energy-saving. The utility model has a simple structure, is easy to operate and maintain, has a low manufacturing cost, has a good lubrication effect, is easy to install and disassemble, and can be widely used in various lifting, hoisting and traction machinery and other equipment.

Figure 201220644266

Description

一种钢丝绳润滑装置A wire rope lubrication device

技术领域 technical field

本实用新型涉及一种钢丝绳润滑装置,属于润滑设备技术领域。 The utility model relates to a steel wire rope lubricating device, which belongs to the technical field of lubricating equipment.

背景技术 Background technique

在工厂、矿山、建筑、交通运输等各行各业中,大量使用起重机、提升机械、牵引机械等设备,钢丝绳是这些设备必不可少的重要部件。钢丝绳在使用过程中,经常需要润滑,以保证钢丝绳正常使用。通常钢丝绳的润滑有如下几种方式: In various industries such as factories, mines, construction, transportation, etc., a large number of equipment such as cranes, hoisting machinery, and traction machinery are used, and wire ropes are indispensable and important components of these equipment. During the use of the wire rope, lubrication is often required to ensure the normal use of the wire rope. Usually the wire rope is lubricated in the following ways:

1)手工润滑。该方式润滑不匀,易造成浪费,且由于钢丝绳较长,有些部位无法够到; 1) Manual lubrication. This method is unevenly lubricated, which is easy to cause waste, and due to the long wire rope, some parts cannot be reached;

2)气动自动润滑器。采用喷射的方式将油喷到钢丝绳上,且采用PLC控制,其缺点是加油不准确,油料浪费严重,润滑剂特殊,费用高; 2) Pneumatic automatic lubricator. The oil is sprayed onto the steel wire rope by spraying, and PLC control is adopted. The disadvantages are inaccurate refueling, serious waste of oil, special lubricant and high cost;

3)钢丝绳内部润滑。钢丝绳绳芯设计为管状,通过管子向内加油,该种润滑方式的缺点是降低了钢丝绳的强度,提高了钢丝绳的造价,不符合国内现状; 3) Internal lubrication of the wire rope. The rope core of the steel wire rope is designed to be tubular, and oil is injected inward through the pipe. The disadvantage of this lubrication method is that the strength of the steel wire rope is reduced, and the cost of the steel wire rope is increased, which does not conform to the current domestic situation;

4)专用润滑装置。设计较先进,造价昂贵,需要压缩空气介质,安装麻烦,更换钢丝绳等零件不便,一般在起重机上不使用。 4) Special lubrication device. The design is more advanced, the cost is expensive, the compressed air medium is required, the installation is troublesome, and it is inconvenient to replace parts such as wire ropes, and it is generally not used on cranes.

鉴于上述几种润滑方式都有一定的缺点,有必要设计一种新的钢丝绳润滑装置。 In view of the above-mentioned several lubrication methods have certain shortcomings, it is necessary to design a new wire rope lubrication device.

实用新型内容 Utility model content

本实用新型所要解决的技术问题是提供一种简单、实用、无动力、便于维护与操作的钢丝绳润滑装置。 The technical problem to be solved by the utility model is to provide a simple, practical, powerless, easy maintenance and operation wire rope lubricating device.

解决上述技术问题的技术方案是: The technical scheme that solves the above-mentioned technical problem is:

一种钢丝绳润滑装置,它由支撑杆、储油桶、放油管、放油阀门组成,支撑杆的一端安装在定滑轮组上,支撑杆的另一端与储油桶相连接,储油桶位于定滑轮组的上方,储油桶的下部安装放油管,放油管上安装放油阀门,放油管的管口与定滑轮组中的钢丝绳相对。 A wire rope lubricating device, which is composed of a support rod, an oil storage barrel, an oil discharge pipe, and an oil discharge valve. One end of the support rod is installed on a fixed pulley block, and the other end of the support rod is connected to the oil storage barrel. The oil storage barrel is located at the fixed Above the pulley block, an oil discharge pipe is installed on the bottom of the oil storage barrel, and an oil discharge valve is installed on the oil discharge pipe, and the nozzle of the oil discharge pipe is relative to the steel wire rope in the fixed pulley block.

上述钢丝绳润滑装置,所述支撑杆为两根,它们的下端分别固定连接在定滑轮组的滑轮轴两端,支撑杆的上端分别由螺栓与储油桶的两端相连接。 In the wire rope lubricating device, there are two support rods, the lower ends of which are respectively fixedly connected to the two ends of the pulley shaft of the fixed pulley block, and the upper ends of the support rods are respectively connected to the two ends of the oil storage barrel by bolts.

上述钢丝绳润滑装置,所述储油桶下部的放油管的数量与定滑轮组的定滑轮数量相匹配。 In the aforementioned wire rope lubricating device, the number of oil discharge pipes at the lower part of the oil storage barrel matches the number of fixed pulleys of the fixed pulley block.

上述钢丝绳润滑装置,所述储油桶的上部安装有油桶盖和把手。 In the aforementioned wire rope lubricating device, an oil drum cover and a handle are installed on the upper part of the oil storage drum.

本实用新型的有益效果是: The beneficial effects of the utility model are:

本实用新型的储油桶安装在定滑轮上方,储油桶下部的放油管与定滑轮组中的钢丝绳相对,在起重或牵引机械升降运行过程中,钢丝绳经过定滑轮,润滑油从储油桶的放油管漏到钢丝绳上,从而起到了很好的润滑效果。本实用新型有效地利用了润滑油,减少了润滑油的浪费,润滑过程不需要电力和其它动力设备的驱动,仅依靠起重或牵引机械自身运动产生的振动来加注润滑油,安全环保,节约能源。本实用新型具有结构简单、便于操作与维护、制作成本低廉、润滑效果好、便于安装和拆卸的优点,可以广泛使用在各种起重机、提升机械、牵引机械等设备上。 The oil storage barrel of the utility model is installed above the fixed pulley, and the oil discharge pipe at the lower part of the oil storage barrel is opposite to the steel wire rope in the fixed pulley block. The oil drain pipe leaks to the wire rope, which has a good lubrication effect. The utility model effectively utilizes lubricating oil and reduces the waste of lubricating oil. The lubricating process does not require electric power and other power equipment to drive, and only relies on the vibration generated by the lifting or traction machinery to fill the lubricating oil, which is safe and environmentally friendly. Energy saving. The utility model has the advantages of simple structure, convenient operation and maintenance, low manufacturing cost, good lubricating effect, easy installation and disassembly, and can be widely used in various cranes, hoisting machinery, traction machinery and other equipment.

附图说明 Description of drawings

图1是本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.

图中标记如下:把手1、油桶盖2、储油桶3、放油阀门4、放油管5、钢丝绳6、定滑轮组7、定滑轮罩8、支撑杆9。 The marks are as follows among the figure: handle 1, oil barrel cover 2, oil storage barrel 3, oil drain valve 4, oil drain pipe 5, steel wire rope 6, fixed pulley block 7, fixed pulley cover 8, support rod 9.

具体实施方式 Detailed ways

本实用新型由支撑杆9、储油桶3、放油管5、放油阀门4组成。 The utility model is made up of support bar 9, oil storage tank 3, oil discharge pipe 5, oil discharge valve 4.

图中显示,储油桶3是圆筒形,横向放置在定滑轮组7的上方。储油桶3的上部安装有油桶盖2和把手1,储油桶3的下部安装放油管5,放油管5上安装放油阀门4,放油管5的管口与定滑轮组7上的钢丝绳6相对。放油管5的数量与定滑轮组7的定滑轮数量相匹配,可以依据钢丝绳6的根数自由设置放油管5的个数。 Shown in the figure, the oil storage drum 3 is cylindrical, and is horizontally placed on the top of the fixed pulley block 7 . Oil barrel cover 2 and handle 1 are installed on the top of oil storage barrel 3, and oil discharge pipe 5 is installed on the bottom of oil storage barrel 3, and oil discharge valve 4 is installed on oil discharge pipe 5. 6 relative. The quantity of the oil discharge pipe 5 matches the fixed pulley quantity of the fixed pulley block 7, and the number of the oil discharge pipe 5 can be freely set according to the root number of the steel wire rope 6.

图中显示,支撑杆9为两根,它们的下端分别固定连接在定滑轮组7的滑轮轴两端,支撑杆9的上端分别由螺栓与储油桶3的两端相连接。 Shown in the figure, there are two support rods 9, their lower ends are respectively fixedly connected to the two ends of the pulley shaft of the fixed pulley block 7, and the upper ends of the support rods 9 are connected to the two ends of the oil storage barrel 3 by bolts respectively.

本实用新型可以用废旧材料制作,成本低廉。 The utility model can be made of waste materials, and the cost is low.

当钢丝绳6润滑时,只需打开油桶盖2将润滑油加入到储油桶3内,再打开放油阀门4,操作人员开动起重机(提升机械、牵引机械等),升降钢丝绳6,油脂就会利用设备工作中产生的振动,自然带动储油桶3内的润滑脂振动,沿着放油管5流入定滑轮组7的钢丝绳6上,起到润滑作用,随着钢丝绳6匀速升降而全面润滑。且润滑油会随着钢丝绳6掉落到下面的吊钩动滑轮组里,同时完成动滑轮的润滑,不至于造成润滑油的浪费。不需要润滑时,可以将放油阀门4关闭或将润滑装置拆除。 When the steel wire rope 6 is lubricated, it is only necessary to open the oil drum cover 2 to add lubricating oil into the oil storage tank 3, then open the oil release valve 4, and the operator starts the crane (hoisting machinery, traction machinery, etc.), lifts the steel wire rope 6, and the grease is released. It will use the vibration generated during the operation of the equipment to naturally drive the grease in the oil storage tank 3 to vibrate, and flow into the steel wire rope 6 of the fixed pulley block 7 along the oil discharge pipe 5 to play a lubrication role. And lubricating oil can drop in the following suspension hook moving pulley block along with wire rope 6, finishes the lubrication of moving pulley simultaneously, will not cause the waste of lubricating oil. When no lubrication is needed, the oil drain valve 4 can be closed or the lubricating device can be removed.

Claims (4)

1. lubrication device for wire cables, it is characterized in that: it is comprised of strut bar (9), oil storage barrel (3), oil drain tube (5), oil discharging valve (4), one end of strut bar (9) is arranged on fixed pulley group (7), the other end of strut bar (9) is connected with oil storage barrel (3), oil storage barrel (3) is positioned at the top of fixed pulley group (7), oil drain tube (5) is installed in the bottom of oil storage barrel (3), the upper oil discharging valve (4) of installing of oil drain tube (5), the mouth of pipe of oil drain tube (5) is relative with steel rope (6) in fixed pulley group (7).
2. lubrication device for wire cables according to claim 1, it is characterized in that: described strut bar (9) is two, their lower end is fixedly connected on respectively the sheave shaft two ends of fixed pulley group (7), and the upper end of strut bar (9) is connected by the two ends of bolt with oil storage barrel (3) respectively.
3. lubrication device for wire cables according to claim 2 is characterized in that: the quantity of the oil drain tube (5) of described oil storage barrel (3) bottom and the fixed pulley quantity of fixed pulley group (7) are complementary.
4. lubrication device for wire cables according to claim 3, it is characterized in that: the top of described oil storage barrel (3) is equipped with oil drum cap (2) and handle (1).
CN 201220644266 2012-11-29 2012-11-29 Steel wire rope lubricating device Expired - Fee Related CN202967802U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103910290A (en) * 2014-03-06 2014-07-09 武汉船用机械有限责任公司 Steel wire rope luffing crane and lubrication method for steel wire rope of crane
CN105485500A (en) * 2016-01-11 2016-04-13 淮北矿业股份有限公司 Automatic dispatch winch steel wire rope oiling device and oiling method thereof
CN107514536A (en) * 2017-08-24 2017-12-26 芜湖市长江起重设备制造有限公司 A kind of crane rope lubricating arrangement of Simple And Practical
CN112303456A (en) * 2020-09-27 2021-02-02 甘肃酒钢集团宏兴钢铁股份有限公司 Full-automatic lubricating device for steel wire rope of main hoisting machine for blast furnace feeding

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103910290A (en) * 2014-03-06 2014-07-09 武汉船用机械有限责任公司 Steel wire rope luffing crane and lubrication method for steel wire rope of crane
CN103910290B (en) * 2014-03-06 2016-06-29 武汉船用机械有限责任公司 Rope luffing formula crane and crane rope lubricating method
CN105485500A (en) * 2016-01-11 2016-04-13 淮北矿业股份有限公司 Automatic dispatch winch steel wire rope oiling device and oiling method thereof
CN107514536A (en) * 2017-08-24 2017-12-26 芜湖市长江起重设备制造有限公司 A kind of crane rope lubricating arrangement of Simple And Practical
CN112303456A (en) * 2020-09-27 2021-02-02 甘肃酒钢集团宏兴钢铁股份有限公司 Full-automatic lubricating device for steel wire rope of main hoisting machine for blast furnace feeding

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Granted publication date: 20130605

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