CN203118822U - Automatic assembling machine of switch components - Google Patents
Automatic assembling machine of switch components Download PDFInfo
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- CN203118822U CN203118822U CN 201320100999 CN201320100999U CN203118822U CN 203118822 U CN203118822 U CN 203118822U CN 201320100999 CN201320100999 CN 201320100999 CN 201320100999 U CN201320100999 U CN 201320100999U CN 203118822 U CN203118822 U CN 203118822U
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Abstract
The utility model provides an automatic assembling machine of switch components. The automatic assembling machine of the switch components is capable of replacing manpower, higher in production efficiency and low in defective percentage. The automatic assembling machine of the switch components is characterized by comprising a control box (2), a base (15) and an electronic control center. A rotary platform (11) is arranged on the base (15), and a component taking unit (4), a spring assembling unit (6), a spring detecting unit (7), a lamel mounting unit (8), a lamel detecting unit (10), an inferior-quality product recovery unit (12) and an end product recovery unit (14) are evenly distributed on the base (15) in the clockwise rotating direction of the outer circumference of the rotary platform (11). Electric control components on each unit are all electrically connected with the electric control center, and the electric control center is electrically connected with the control box (2). The seven units respectively correspond to a clamping component (23) arranged on the rotary platform (11).
Description
Technical field
The utility model relates to a kind of switch block automatic assembling machine, specifically refers to a kind of starting switch for assembling motorcycle, electric motor car etc. automatically and the switch block automatic assembling machine of horn switch.
Background technology
The starting switch and the horn switch that are used for motorcycle, electric motor car etc. in the prior art are all manually installed by the workman; Specifically by reference to the accompanying drawings 1 and accompanying drawing 2, described switch block comprises main panel 01, lamel 02, spring 03 and sidewall 04, (switch block is the integral body of an integrated injection molding to the main frame of described main panel 01 and sidewall 04 formation switch in the actual product, do not have independently main panel 01 and sidewall 04, convenience in order to describe herein, artificial two parts with switch block are named respectively), described lamel 02 and spring 03 are gone in the installing hole 06 of sidewall 04 by workman's manual installation, further combined with accompanying drawing 2, during concrete the installation, the workman needs earlier spring 03 to be inserted in the installing hole 06, again two the lamel pins 05 on the lamel 02 are inserted in the installing hole 06, so that lamel can not ejected by spring in installing hole 06 by the effect of lamel pin 02 when covering spring.Whole process is all low by manually finishing production efficiency, and is subjected to people's subjective state to influence the defect rate height of product.
The utility model content
The technical problems to be solved in the utility model is, provide a kind of can replace artificial and production efficiency higher, the switch block automatic assembling machine that defect rate is low.
For solving the problems of the technologies described above, the technical scheme that the utility model provides is: a kind of switch block automatic assembling machine, and it comprises control cabinet, pedestal and electronic management system; Described pedestal is provided with rotation platform, and turning to clockwise of described pedestal upper edge rotation platform excircle is evenly distributed with pickup unit, spring assembly unit, spring detecting unit, lamel installation unit, lamel detecting unit, substandard products recovery unit and finished product receiving element; Electric-controlled parts on each unit all is electrically connected with electronic management system, and electronic management system is electrically connected with control cabinet; Above-mentioned seven unit are the material folding parts to there being to be installed on the rotation platform all.
As preferably, described material folding parts comprise two clamping parts can clamping two workpiece side by side that are installed on the rotation platform, but each clamping part includes outer jig arm and the interior jig arm of one group of folding that links to each other by Flexible Connector.
As preferably, described pickup unit comprises two material all in one piece mechanisms, a biserial straight line feeding unit, two telescoping mechanisms, ejection block and pushing blocks; The straight line feeding unit is fixed on the pedestal, and two material all in one piece mechanisms deliver to workpiece on the ejection block by biserial straight line feeding unit; One expansion link in two telescoping mechanisms links to each other with ejection block, and another expansion link links to each other with pushing block; Before pushing block is positioned at the opening of material folding parts.
As preferably, described spring assembly unit comprises spring vibration dish, passage, the 3rd cylinder, four-cylinder and contact pin assembly, the spring vibration dish is provided with two discharging openings, and each discharging opening respectively is connected with a vertical passage, and the lower end of passage is connected with the 3rd cylinder; The lower end of passage also is connected with the contact pin assembly; The contact pin assembly links to each other with the piston rod of four-cylinder, the contact pin assembly comprises cap ned, two left contact pins and two right contact pins, cap ned links to each other with the piston rod of four-cylinder, left side contact pin respectively becomes one group with right contact pin in cap ned vertical beam both sides, be the lower end of passage between every group of contact pin, left contact pin is positioned on the I-shaped crossbeam near an end of four-cylinder in every group of contact pin, right contact pin is positioned on the I-shaped crossbeam away from an end of four-cylinder, left side contact pin and right contact pin are parallel to each other, distance on left side contact pin and the right contact pin vertical direction is greater than the length of the spring on the workpiece, less than the length of two springs; Distance on left side contact pin and the right contact pin horizontal direction is greater than zero, less than the diameter of passage.
As preferably, described spring detecting unit comprises the 5th cylinder, spring detection probe, pillar, transmission rod, spring detection probe support and transmission rod bracket; Pillar is installed on the pedestal, the 5th cylinder is installed on the pillar, the transmission rod bracket links to each other with the piston rod of the 5th cylinder, the transmission rod bracket is provided with two through holes, respectively be inserted with a head in the through hole greater than the transmission rod of through-hole aperture, the spring detection probe by spring detection probe support be arranged on the transmission rod directly over, the spring detection probe is electrically connected with electronic management system, spring detection probe support links to each other with the transmission rod bracket, the spring detection probe arrives the distance of transmission rod greater than zero, and spring protrudes from the height of the sidewall of workpiece when being pressed on the spring less than the transmission rod bracket; Described lamel detecting unit comprises detection cylinder, lamel detection probe, second pillar and lamel detection probe support, second pillar is installed on the pedestal, detecting cylinder is installed on second pillar, the piston rod that detects cylinder links to each other with lamel detection probe support, the lamel detection probe is installed on the lamel detection probe support, and the lamel detection probe is electrically connected with electronic management system.
As preferably, described lamel installation unit comprises the lamel vibrating disk, the second linear feeding pipe, the second straight-line oscillation device, the 6th cylinder, the lamel depression bar, the lamel fixture block, the 7th cylinder, the 8th cylinder, the 9th cylinder, the lamel push rod, sliding seat, guide rail, the tenth cylinder and lamel pressing plate, the lamel vibrating disk is provided with two discharging openings arranged side by side, each discharging opening is connected with second a linear feeding pipe, the below of the second linear feeding pipe is installed with the second straight-line oscillation device, the lamel push rod of the below of discharging place of each second linear feeding pipe to there being one to link to each other with the piston rod of the 9th cylinder, the top of linear feeding pipe is pressed with the lamel pressing plate vertical with the linear feeding pipe, the lamel pressing plate links to each other with the piston rod of the tenth cylinder, the lamel pressing plate is provided with the lamel via hole, the top of lamel pressing plate is the lamel fixture block, the lamel fixture block is provided with the lamel draw-in groove, the top of lamel draw-in groove is plugged with the lamel depression bar that links to each other with the piston rod of the 6th cylinder, the lamel fixture block is installed on the sliding seat of being furnished with guide rail, sliding seat links to each other with the piston rod of the 8th cylinder, and the 6th cylinder is installed on the sliding seat by support; The 8th cylinder is installed on the pedestal by support, is used for driving sliding seat and moves around above lamel pressing plate and material folding parts; The 7th cylinder is positioned at the below of the material folding parts corresponding with the lamel installation unit, when being used for propping up workpiece on the material folding parts and preventing that the lamel depression bar from pressing downward to lamel workpiece is extruded the material folding parts.
As preferably, described substandard products reclaim pushing block that the unit comprises that structure is identical with the pushing block structure and be connected with cylinder equally and two substandard products passages that are positioned at the below of the corresponding material folding parts in this unit; The end of substandard products passage is connected with the substandard products box; Described finished product receiving element comprises that structure is identical with the pushing block structure and is connected with the pushing block of cylinder equally and two finished products being positioned at the below of the corresponding material folding parts in this unit connect bucket, two finished products connect bucket and are communicated with the first finished product guide road and the second finished product guide road respectively, the below in the first finished product guide road is placed with first finished product box, and the below in the second finished product guide road is placed with second finished product box.
After adopting above structure, the utlity model has following advantage: the utility model is by the collaborative work between a series of automatic installation unit and the detecting unit, well realized substituting artificial processing mode by machine, improved production efficiency of products greatly, simultaneously because the effect of detecting unit, the defect rate of product is no longer processed the influence of workman's subjective consciousness, has reduced the defect rate of product.
As improvement, it also comprises preposition fall part detecting unit and corresponding material folding parts with it, and the described preposition part detecting unit that falls is installed between finished product receiving element and the pickup unit, whether is in not material folding state for detection of the material folding parts that pass through it; The described preposition part detecting unit that falls comprises two detection probe that are electrically connected with electronic management system.The adding of the preposition part detecting unit that falls can guarantee that the material folding parts are to be in normal closure state forwarding pickup unit following time to.Not when being in not the material folding state, signal can being reached electronic management system, thereby suspend the machine operation, so that workman on duty overhauls when the preposition part detecting unit that falls detects through its material folding parts.
As improvement, described spring assembly unit also comprises the workpiece probe and is used for supporting its probe bracket, described workpiece probe is positioned at the below of the material folding parts relative with the spring assembly unit, whether be in normal material folding state for detection of the material folding parts through it, the workpiece probe is electrically connected with electronic management system.Described probe can survey whether accompany workpiece under the material folding parts when mounting spring, if do not press from both sides workpiece, then electronic management system can control machine this material folding parts through the time do not move, directly be transferred to substandard products and reclaim the unit workpiece is reclaimed.The further like this defect rate that reduces final products.
As improvement, the two ends of described sliding seat glide direction are respectively arranged with first limit sensors and second limit sensors; The below of the described second linear feeding pipe also is equipped with the 3rd straight-line oscillation device; Whether the end place near the lamel pressing plate on the second linear feeding pipe is provided with for detection of lamel by the probe of delivering in the vibrating disk.The sliding seat stop place can be accurately controlled in the adding of first limit sensors and second limit sensors.Detect lamel and whether can prevent that by the probe of delivering in the vibrating disk machine from installing the empty action of lamel under the situation that lamel is not also delivered to, further reduced the defect rate of final products.
Description of drawings
Fig. 1 is the structural representation of the utility model switch block that will assemble.
Fig. 2 is the assembling schematic diagram of the utility model switch block that will assemble.
Fig. 3 is the overall structure schematic diagram of the utility model switch block automatic assembling machine.
Fig. 4 is the plan structure schematic diagram of Fig. 3.
Fig. 5 is the structural representation that send part vibrating disk and pickup unit among Fig. 3.
Fig. 6 is the structural representation of pickup unit.
Fig. 7 is the side structure schematic diagram of Fig. 6.
Fig. 8 is the plan structure schematic diagram of Fig. 6.
Fig. 9 is the structural representation of spring assembly unit.
Figure 10 is the structural representation of four-cylinder and contact pin assembly.
Figure 11 is the operation principle schematic diagram of contact pin assembly.
Figure 12 is the structural representation of spring detecting unit.
Figure 13 is the structural representation of lamel installation unit.
Figure 14 is the side structure schematic diagram of Figure 13.
Figure 15 is that lamel moves to the principle schematic in the lamel fixture block.
Figure 16 is that Figure 13 overlooks the structural representation of state.
Figure 17 is that Figure 13 removes schematic diagram behind the part-structure.
Figure 18 is that Figure 13 rotates a structural representation behind the visual angle.
As shown in the figure: 01, main panel, 02, lamel, 03, spring, 04, sidewall, 05, the lamel pin, 06, installing hole, 1, first vibrating disk, 2, control cabinet, 3, second vibrating disk, 4, the pickup unit, 5, the spring vibration dish, 6, the spring assembly unit, 7, the spring detecting unit, 8, the lamel installation unit, 9, the lamel vibrating disk, 10, the lamel detecting unit, 11, rotation platform, 12, substandard products reclaim unit, 13, finished product connects bucket, 14, the finished product receiving element, 15, pedestal, 16, the substandard products box, 17, the first finished product guide road, 18, first finished product box, 19, second finished product box, 20, the second finished product guide road, 21, the preposition part detecting unit that falls, 22, the substandard products passage, 23, the material folding parts, 401, the first linear feeding pipe, 402, the first straight-line oscillation device, 403, straight-line oscillation device pillar, 404, first cylinder, 405, second cylinder, 406, ejection block, 407, outer jig arm, 408, latch, 409, extension spring, 410, interior jig arm, 411, pushing block, 412, the jig arm erecting bed, 601, passage, 602, the 3rd cylinder, 603, four-cylinder, 605, probe bracket, 607, the contact pin assembly, 608, the workpiece probe, 6071, cap ned, 6072, left side contact pin, 6073, right contact pin, 701, the 5th cylinder, 702, the spring detection probe, 703, pillar, 704, the transmission rod, 705, spring detection probe support, 706, the transmission rod bracket, 801, the second linear feeding pipe, 802, the second straight-line oscillation device, 803, the 6th cylinder, 804, the lamel depression bar, 805, the lamel fixture block, 806, the 7th cylinder, 807, the 3rd straight-line oscillation device, 808, the 8th cylinder, 809, the 9th cylinder, 810, the lamel push rod, 811, sliding seat, 812, guide rail, 813, the tenth cylinder, 814, the lamel pressing plate, 815, the lamel via hole, 816, first limit sensors, 817, second limit sensors.
Embodiment
Below in conjunction with accompanying drawing the utility model is described in further detail.
1 to accompanying drawing 18 by reference to the accompanying drawings, a kind of switch block automatic assembling machine, and it comprises control cabinet 2, pedestal 15 and electronic management system; Described pedestal 15 is provided with rotation platform 11, and turning to clockwise of described pedestal 15 upper edge rotation platforms 11 excircles is evenly distributed with pickup unit 4, spring assembly unit 6, spring detecting unit 7, lamel installation unit 8, lamel detecting unit 10, substandard products recovery unit 12 and finished product receiving element 14; Electric-controlled parts on each unit all is electrically connected with electronic management system, and electronic management system is electrically connected with control cabinet 2; Above-mentioned seven unit are the material folding parts 23 to there being to be installed on the rotation platform 11 all, described material folding parts 23 comprise two outer jig arm 407, two latches 408, an extension spring 409, two interior jig arm 410 and a jig arm erecting bed 412, jig arm erecting bed 412 is installed on the rotation platform 11, two outer jig arm 407 are rotationally connected with on the jig arm erecting bed 412 by latch 408 respectively, the middle part of two outer jig arm 407 connects by extension spring 409 elasticity, two interior jig arm 410 are outside two between the jig arm 407, and the inwall of extension spring 409 outer jig arm 407 in the raw time the and the outer wall of interior jig arm 410 are tight against; Described pickup unit 4 comprises first vibrating disk 1, second vibrating disk 3, the first straight-line oscillation device 402, first cylinder 404, second cylinder 405, ejection block 406 and pushing block 411; The first straight-line oscillation device 402 is fixed on the pedestal 15 by straight-line oscillation device pillar 403, the first straight-line oscillation device 402 is provided with the first linear feeding pipe 401, be provided with two feed channels arranged side by side in the described first linear feeding pipe 401, be used for workpiece is delivered to ejection block 406 respectively in first vibrating disk 1 and second vibrating disk 3; The piston rod of second cylinder 405 links to each other with ejection block 406, is used for ejection block 406 tops between outer jig arm 407 and the interior jig arm 410; The piston rod of first cylinder 404 links to each other with pushing block 411, be used for two outer jig arm 407 are backed down so that the edge of the main panel 01 of workpiece enters between outer jig arm 407 and the interior jig arm 410 smoothly, described pushing block 411 is a bathrocephaly, it is positioned at the place ahead of two outer jig arm 407, two outer jig arm 407 with corresponding between the jig arm 407 interval is arranged outside two under the jig arm clamped condition, the little head end of the pushing block 411 of described bathrocephaly structure towards this at interval, along with pushing block 411 enters described interval, two outer jig arm 407 are namely backed down by pushing block 411; Described spring assembly unit 6 comprises spring vibration dish 5, passage 601, the 3rd cylinder 602, four-cylinder 603 and contact pin assembly 607, spring vibration dish 5 is provided with two discharging openings, each discharging opening respectively is connected with a vertical passage 601, the lower end of passage 601 be connected with for the passage mouth of pipe is delivered to straight down with material folding parts 23 on the 3rd cylinder 602 of the position that joins of the installing hole 06 of workpiece; The lower end of passage 601 also is connected with the contact pin assembly 607 for the control spring whereabouts; Contact pin assembly 607 links to each other with the piston rod of four-cylinder 603, contact pin assembly 607 comprises cap ned 6071, two left contact pins 6072 and two right contact pins 6073, cap ned 6071 links to each other with the piston rod of four-cylinder 603, left side contact pin 6072 respectively becomes one group with right contact pin 6073 in cap ned 6071 vertical beam both sides, be the lower end of passage 601 between every group of contact pin, left contact pin 6072 is positioned on the I-shaped crossbeam near an end of four-cylinder 603 in every group of contact pin, right contact pin 6073 is positioned on the I-shaped crossbeam away from an end of four-cylinder 603, left side contact pin 6072 and right contact pin 6073 are parallel to each other, distance on left side contact pin 6072 and right contact pin 6073 vertical directions is greater than the length of the spring 03 on the workpiece, less than the length of two springs 03; Distance on left side contact pin 6072 and right contact pin 6073 horizontal directions is greater than zero, less than the diameter of passage 601; Described spring detecting unit 7 comprises the 5th cylinder 701, spring detection probe 702, pillar 703, transmission rod 704, spring detection probe support 705 and transmission rod bracket 706; Pillar 703 is installed on the pedestal 15, the 5th cylinder 701 is installed on the pillar 703, transmission rod bracket 706 links to each other with the piston rod of the 5th cylinder 701, transmission rod bracket 706 is provided with two through holes, respectively be inserted with a head in the through hole greater than the transmission rod 704 of through-hole aperture, spring detection probe 702 by spring detection probe support 705 be arranged on transmission rod 704 directly over, spring detection probe 702 is electrically connected with electronic management system simultaneously, spring detection probe support 705 links to each other with transmission rod bracket 706, spring detection probe 702 arrives the distance of transmission rod 704 greater than zero, and spring 03 protrudes from the height of the sidewall 04 of workpiece when being pressed on the spring 03 less than transmission rod bracket 706; Described lamel installation unit 8 comprises lamel vibrating disk 9, the second linear feeding pipe 801, the second straight-line oscillation device 802, the 6th cylinder 803, lamel depression bar 804, lamel fixture block 805, the 7th cylinder 806, the 8th cylinder 808, the 9th cylinder 809, lamel push rod 810, sliding seat 811, guide rail 812, the tenth cylinder 813 and lamel pressing plate 814, lamel vibrating disk 9 is provided with two discharging openings arranged side by side, each discharging opening is connected with second a linear feeding pipe 801, the below of the second linear feeding pipe 801 is installed with the second straight-line oscillation device 802, the lamel push rod 810 of the below of discharging place of each second linear feeding pipe 801 to there being one to link to each other with the piston rod of the 9th cylinder 809, the top of linear feeding pipe 801 is pressed with the lamel pressing plate 814 vertical with linear feeding pipe 801, lamel pressing plate 814 links to each other with the piston rod of the tenth cylinder 813, lamel pressing plate 814 is provided with lamel via hole 815, the top of lamel pressing plate 814 is lamel fixture block 805, lamel fixture block 805 is provided with the lamel draw-in groove, the top of lamel draw-in groove is plugged with the lamel depression bar 804 that links to each other with the piston rod of the 6th cylinder 803, lamel fixture block 805 is installed on the sliding seat 811 of being furnished with guide rail 812, sliding seat 811 links to each other with the piston rod of the 8th cylinder 808, and the 6th cylinder 803 is installed on the sliding seat 811 by support; The 8th cylinder 808 is installed on the pedestal 15 by support, be used for to drive sliding seat 811 lamel pressing plate 814 and material folding parts 23 both above move around; The 7th cylinder 806 is positioned at the below of the material folding parts 23 corresponding with lamel installation unit 8, when being used for propping up workpiece on the material folding parts 23 and preventing that lamel depression bar 804 from pressing downward to lamel workpiece is extruded material folding parts 23; The structure of the structure of described lamel detecting unit 10 and spring detecting unit 7 is basic identical, but transmission rod and transmission rod bracket have been lacked, be specially described lamel detecting unit 10 and comprise detection cylinder, lamel detection probe, second pillar and lamel detection probe support, second pillar is installed on the pedestal 15, detecting cylinder is installed on second pillar, the piston rod that detects cylinder links to each other with lamel detection probe support, the lamel detection probe is installed on the lamel detection probe support, and the lamel detection probe is electrically connected with electronic management system; Described substandard products reclaim pushing block that unit 12 comprises that a structure is identical with pushing block 411 structures and be connected with cylinder equally and two substandard products passages 22 that are positioned at the below of the corresponding material folding parts 23 in this unit; The end of substandard products passage 22 is connected with substandard products box 16; Described finished product receiving element 14 comprises that a structure is identical with pushing block 411 structures and is connected with the pushing block of cylinder equally and two finished products being positioned at the below of the corresponding material folding parts 23 in this unit connect bucket 13, two finished products connect bucket 13 and are communicated with the first finished product guide road 17 and the second finished product guide road 20 respectively, the below that the below in the first finished product guide road 17 is placed with first finished product box, 18, the second finished product guide roads 20 is placed with second finished product box 19.It also comprises preposition fall part detecting unit 21 and corresponding material folding parts 23 with it, and the described preposition part detecting unit 21 that falls is installed between finished product receiving element 14 and the pickup unit 4, whether is in not material folding state for detection of the material folding parts 23 that pass through it; The described preposition part detecting unit 21 that falls comprise two be electrically connected with electronic management system whether be in the detection probe that offsets with interior jig arm 410 for detection of outer jig arm 407.Described spring assembly unit 6 also comprises workpiece probe 608 and is used for supporting its probe bracket 605, described workpiece probe 608 is positioned at the below of the material folding parts 23 relative with spring assembly unit 6, for detection of whether being in normal material folding state through its material folding parts 23, workpiece probe 608 is electrically connected with electronic management system.The two ends of described sliding seat 811 glide directions are respectively arranged with for first limit sensors 816 and second limit sensors 817 of accurately controlling sliding seat 811 stop places.The below of the described second linear feeding pipe 801 also is equipped with the 3rd straight-line oscillation device 807; Whether the end place near lamel pressing plate 814 on the second linear feeding pipe 801 is provided with for detection of lamel by the probe of delivering in the vibrating disk.By the three-way pipe access gas blow pipe that can increase thrust for the whereabouts of spring 03 is arranged on the passage 601 in the described spring assembly unit 6, described gas blow pipe is connected with source of the gas.
The utility model in the specific implementation, described cylinder all can replace with other similar telescoping mechanisms, as hydraulic telescopic machanism, and electromagnetism telescoping mechanism etc., as adopt that cylinder is then all supporting an electrically-controlled valve, generally be that electromagnetically operated valve and one are the supply station of all cylinder air feed.Described extension spring 409 can replace with other Flexible Connectors, as belt etc.If this machine does not arrange the preposition part detecting unit 21 that falls, be to have only seven unit during the assembling of this machine then, respectively corresponding seven stations in this Unit seven, each station is responsible for a procedure, and described seven stations are seven material folding parts 23 of correspondence just.Seven material folding parts 23 evenly are fixed in the outward flange of rotation platform 11, and described rotation platform 11 is a circular platform.If the preposition part detecting unit 21 then be eight unit of falling is set, needs corresponding eight material folding parts 23.Described control cabinet 2 is control cabinet commonly used in the Industry Control, and it is provided with control button commonly used such as startup, time-out.Electric-controlled parts on described each unit all is connected the electrically-controlled valve that refers to the cylinder on each unit with electronic management system, transducer all is connected with electronic management system, wherein also comprises the automatically controlled devices such as control motor of the rotation platform 11 on the pedestal 15.For the Shi Nenggeng that breaks down when machine allows workman on duty find that the machine that the utility model relates to can also dispose audible-visual annunciator soon, described audible-visual annunciator also is to link to each other with electronic management system.Electronic management system described in the utility model can adopt the PLC controller, relay-operated controller, and singlechip controller, the controller that industrial control fields such as ARM controller are commonly used is finished in conjunction with its conventional control circuit.The utility model can be selected the PLC controller for use when reality is implemented.Need to prove that machine that the utility model relates to is can two kinds of different switch blocks of time processing, described two kinds of different switch blocks refer to that structure is identical, but the switch block that function is different, for example modal with the starting switch parts in motorcycle or the electric motor car and horn switch parts, the structure of these two parts is identical, but be installed on respectively car about two one or two on hand, be used for the different functional unit of control.So be provided with two material folding parts side by side at the material folding parts, be provided with two covers and two kinds of material all in one piece parts that the workpiece material is corresponding simultaneously in each unit, as vibrating disk; Feeding part, as biserial straight line feeding unit, for detection of the material folding parts whether the probe that whether is in place of the accessory on operate as normal and the folded workpiece of material folding parts also all be furnished with two, certain switch block of assembling if desired has only a kind of, then can assemble two described same switch parts simultaneously with this machine at every turn.
Operation principle of the present utility model and the concrete course of work: the mains switch parts and the horn switch parts that assemble motorcycle with the assembly machine of eight unit shown in the accompanying drawing 4 simultaneously are example, machine is first by the workman before unlatching, respectively the housing of mains switch parts and the housing of loudspeaker are put in first vibrating disk 1 and second vibrating disk 3, then spring 03 and lamel 02 are put into spring vibration dish 5 and lamel vibrating disk 9 respectively, because two kinds of used spring 03 and lamels 02 of switch block are identical, so can adopt the structure of two discharge nozzles of a vibration dribbling, if two kinds of used spring 03 and lamel 02 structures of switch block have nothing in common with each other, then only the machine in the utility model need be added a spring vibration dish 5 and lamel vibrating disk 9 again and get final product.The workman puts into each assembling appliance and can start the machine by the startup button on the control cabinet 2 after putting in place.Machine when operation, by first vibrating disk 1 and second vibrating disk 3 corresponding shell is delivered on the ejection block 406 earlier, first cylinder 404 begins to move and drives the pushing block 411 material folding parts that will be positioned at its place ahead that travel forward and back down then; Second cylinder 405 makes ejection block 406 housing on it be delivered in two groups of jig arm of the material folding parts of opening 23 ejection block 406 jack-up upwards then; First cylinder, 404 withdrawals then, Dui Ying material folding parts 23 clamp housing with it; Rotation platform rotates 1/8th circles then, make originally the material folding parts 23 corresponding with pickup unit 4 turn to spring assembly unit 6 places, 4 places, pickup unit then transfer new material folding parts 23, and the action before the pickup unit repeats continues to be fed into the housing of switch block in the new material folding parts 23.
After finishing the pickup operation, the course of action at spring assembly unit 6 places is as follows, passage 601 places delivered to spring by spring vibration dish 5, because passage is longitudinally, spring 03 gravitate is in bottom, and locate to be provided with contact pin assembly 607 bottom, spring be subjected to contact pin can to stop, after the material folding parts 23 that accompany housing forward spring assembly unit 6 times to, whether put in place and judged by control centre, generally be that the angle of directly rotating according to the drive motors of rotation platform is determined, the action downwards earlier of the 3rd cylinder 602 drive passage 601 move downward make it with material folding parts 23 on workpiece mounting hole 06 be close to and align; The contact pin assembly begins action then, concrete course of action by reference to the accompanying drawings 11, and initial conditions is A condition, four-cylinder 603 is in the bottom that extended configuration left side contact pin 6072 just is inserted in passage 601, and right contact pin 6073 is positioned at outside the passage 601.After electronic management system judges that the material folding parts 23 that accompany housing forward spring assembly unit 6 times and the 3rd cylinder 602 execution to, four-cylinder 603 is withdrawn left, drive 607 actions of contact pin assembly, right contact pin 6073 is inserted in the passage 601, and left contact pin 6072 is extracted out in passage 601, thereby originally frame first spring 03 on left contact pin 6072 is fallen into downwards in the housing to be assembled, originally second spring that was positioned on the left contact pin 6072 then worn and can not be fallen by right contact pin 6073, it is the B state in the accompanying drawing 11, next four-cylinder 603 stretches out to the right again again, and the spring of being worn by right contact pin 6073 is that whole parts are returned to A condition to dropping on the left contact pin 6072; Meanwhile, the housing of receiving spring 03 continues to turn to next station, i.e. spring detecting unit under the effect of rotation platform.And also can transfer the spring-loaded housing of new needs under the spring assembly unit.Need to prove about this step, if workpiece probe 608 has been installed, then the 3rd cylinder 602 is before beginning action, control centre can judge earlier from workpiece 608 signals that transmit of popping one's head in, if showing in the material folding parts 23 at this moment, signal do not have normal material folding, this does not take turns the 3rd cylinder 602 and can move, Dui Ying material folding parts 23 are finished separately in other unit and are changed next unit over to after the action herein, but in follow-up unit, Dui Ying unit can not assemble action with it, turns to substandard products recovery unit up to it and is recovered.
After finishing spring assembling, material folding parts 23 continue to be transferred under the spring detecting unit 7 and detect, and see whether spring 03 is in place.Further combined with accompanying drawing 12, concrete testing process is as follows, when turning under the spring detecting unit 7 under the drive of to-be-measured cell at rotation platform, electronic management system sends signal for spring detecting unit 7, the 5th cylinder 701 begins to move and send the lower surface and the spring on the workpiece 03 that make transmission rod 704 to offset downwards transmission rod bracket 706 then, the height of the 5th cylinder 701 declines herein pre-sets, if spring 03 has been in place, the 5th cylinder 701 stretches out the supporting role that fixing distance back transmission rod 704 is subjected to spring 03 downwards, can make transmission rod 704 upwards jack-up contact with spring detection probe 702, thereby electronic management system is judged spring 03 according to this and is in place.The 5th cylinder 701 stretches out the support that fixing distance back transmission rod 704 belows do not have spring downwards if spring 03 is not in place, it can not contact with the spring detection probe 702 of top, spring detection probe 702 is just sent spring signal in place, thereby electronic management system judges that spring 03 is not in place according to this.If spring 03 is not in place simultaneously, the hold assembly that then accompanies this group workpiece can not trigger other assembling action in follow-up station, forwards substandard products recovery unit to up to it and is recovered.
After finishing spring detection operation, namely enter lamel installation unit 8, its concrete course of work is as follows: lamel vibrating disk 9 is delivered to lamel on the lamel push rod 810 of below of lamel pressing plate 814 by the second linear feeding pipe 801 after vibration arranges, further combined with accompanying drawing 15, at the beginning lamel pressing plate 814 under the effect of the tenth cylinder 813 be with lamel fixture block 805 on the lamel passage stagger mutually, after lamel 02 is located under the lamel pressing plate 814, electronic management system is controlled the tenth cylinder 813 drive lamel pressing plates 814 and is moved right, lamel via hole 815 on the lamel pressing plate 814 is alignd with lamel passage on the lamel fixture block 805, this moment, the 9th cylinder 809 upwards pushed up lamel push rod 810, lamel push rod 810 can head into a pair of lamel 02 of its top respectively in the lamel passage on the lamel fixture block 805, because lamel 02 is provided with the lamel pin 05 that two summaries are outwards opened, after in lamel 02 enters into the lamel passage, two outside lamel pins of opening 05 of summary can offset with the inwall of lamel passage, and lamel 02 namely is fixed in the lamel passage.Next whole sliding seat 811 is delivered in the top of the material folding parts 23 corresponding with it in 808 actions of the 8th cylinder, the 6th cylinder 803 begins action and drives lamel depression bar 804 and move downward then, lamel depression bar 804 is about to lamel 02 and presses downward in the workpiece mounting hole 06 on the material folding parts 23, finishes the installation of lamel 02.The second linear feeding pipe, 801 belows generally are provided with the second straight-line oscillation device 802 in the said process, if can set up the 3rd a straight-line oscillation device 807 under it again but the second linear feeding pipe 801 is long, to guarantee best linear feeding ability.The described second linear feeding pipe 801 also is biexhaust pipe in addition, can and drain two row's lamels above.
After finishing the lamel installation procedure, namely enter lamel detecting unit 10, the structure of lamel detecting unit 10 is all identical with spring detecting unit 7 with the detection principle, so just because spring this hollow-core construction of centre less and spring needs the transmission rod to change so that detection probe can accurately detect spring.And the upper surface of lamel is solid plane, and the area of upper surface was bigger than spring after lamel installed, moreover the lamel lower end has been pressed with spring, the height of lamel is relative fixed also, so do not need to arrange transmission rod and transmission bracket in the lamel detecting unit, (described predeterminable range refers under the situation that lamel is in place directly to move downward default distance by cylinder drive lamel detection probe during detection, will inevitably contact with lamel after being positioned at the detection probe decline certain distance directly over it, the height of detecting unit when below lamel can think to equate because each workpiece is in, that is to say that above-mentioned decline certain distance also fixes, this fixing distance namely can be used as default distance, it can be made as during actual the setting greater than the probe lower surface to lamel upper surface 2mm), probe touches lamel and namely produces induced signal with it biography and electronic management system.Described probe can adopt the infrared reflection detection probe, and other is being subjected to touching the probe that can produce induced signal also can to adopt electromagnetic inductive probe etc.
After finishing lamel detection operation, material folding parts 23 are being with workpiece to be transferred to substandard products and are being reclaimed the unit, if detected substandard products in the operation before, then electronic management system can be done corresponding record, when the substandard products of correspondence are transferred to substandard products recovery unit, substandard products reclaim the unit and begin action, the operating principle of the pushing block 411 in its operating principle and the pickup unit is identical, namely by pushing block of an air cylinder driven two pairs of jig arm of material folding parts 23 are backed down, thereby made substandard products workpiece material to falling in the corresponding substandard products passage 22.If do not detect substandard products in the operation before, then be failure to actuate in substandard products recovery unit 12, material folding parts 23 directly are being with workpiece to forward finished product receiving element 14 to, the main function components of described finished product receiving element is also identical with substandard products recovery unit 12, namely by pushing block of an air cylinder driven two pairs of jig arm of material folding parts 23 are backed down, thereby made finished product workpiece material connect in the bucket to falling into corresponding finished.
About the preposition part detecting unit 21 that falls, its effect is before the material folding parts 23 of sky enter into pickup unit 4 clamping part on the material folding parts 23 to be detected, and mainly is to detect two outer jig arm whether to be in normal closure state.Described detection probe lays respectively at the outer partially position, below of corresponding outer jig arm, and outside during jig arm normally closed state, the detection light beam of probe is that the ejaculation that directly makes progress is not subjected to stopping of outer jig arm.Have only jig arm outside not during normally closed because outer of outer jig arm; the detection light beam of probe is blocked by outer jig arm; electronic management system is judged not normally closed of outer jig arm with this immediately, notifies the operator on duty to come to handle with reaching by the acoustic-optic alarm that links to each other with machine, suspends the work of machine simultaneously.Described probe can adopt the infrared reflection detection probe.Described sound and light alarm can adopt acoustic-optic alarm general on the market.In addition because hold assembly 23 can not occur unusually generally speaking, so do not having under preposition part detecting unit 21 situations that fall, system also can normally use, and has only that preposition part detecting unit 21 systems that fall are set is more stable in running, and defect rate is lower.
More than the utility model and execution mode thereof are described, this description does not have restricted, shown in the accompanying drawing also is one of execution mode of the present utility model, practical structure is not limited thereto.If generally speaking those of ordinary skill in the art is enlightened by it, under the situation that does not break away from the utility model creation aim, without the creationary frame mode similar to this technical scheme and the embodiment of designing, all should belong to protection range of the present utility model.
Claims (10)
1. switch block automatic assembling machine, it is characterized in that: it comprises control cabinet (2), pedestal (15) and electronic management system; Described pedestal (15) is provided with rotation platform (11), and turning to clockwise of described pedestal (15) upper edge rotation platform (11) excircle is evenly distributed with pickup unit (4), spring assembly unit (6), spring detecting unit (7), lamel installation unit (8), lamel detecting unit (10), substandard products recovery unit (12) and finished product receiving element (14); Electric-controlled parts on each unit all is electrically connected with electronic management system, and electronic management system is electrically connected with control cabinet (2); Above-mentioned seven unit are the material folding parts (23) to there being to be installed on the rotation platform (11) all.
2. switch block automatic assembling machine according to claim 1, it is characterized in that: described material folding parts (23) comprise two clamping parts can clamping two workpiece side by side that are installed on the rotation platform (11), but each clamping part includes one group by outer jig arm and the interior jig arm of the continuous folding of Flexible Connector.
3. switch block automatic assembling machine according to claim 1, it is characterized in that: described pickup unit (4) comprises two material all in one piece mechanisms, a biserial straight line feeding unit, two telescoping mechanisms, ejection block (406) and pushing blocks (411); The straight line feeding unit is fixed on the pedestal (15), and two material all in one piece mechanisms deliver to workpiece on the ejection block (406) by biserial straight line feeding unit; One expansion link in two telescoping mechanisms links to each other with ejection block (406), and another expansion link links to each other with pushing block (411); Before pushing block (411) is positioned at the opening of material folding parts (23).
4. switch block automatic assembling machine according to claim 1, it is characterized in that: described spring assembly unit (6) comprises spring vibration dish (5), passage (601), the 3rd cylinder (602), four-cylinder (603) and contact pin assembly (607), spring vibration dish (5) is provided with two discharging openings, each discharging opening respectively is connected with a vertical passage (601), and the lower end of passage (601) is connected with the 3rd cylinder (602); The lower end of passage (601) also is connected with contact pin assembly (607); Contact pin assembly (607) links to each other with the piston rod of four-cylinder (603), contact pin assembly (607) comprises cap ned (6071), two left contact pins (6072) and two right contact pins (6073), cap ned (6071) links to each other with the piston rod of four-cylinder (603), left side contact pin (6072) respectively becomes one group with right contact pin (6073) in cap ned (6071) vertical beam both sides, be the lower end of passage (601) between every group of contact pin, left contact pin (6072) is positioned on the I-shaped crossbeam near an end of four-cylinder (603) in every group of contact pin, right contact pin (6073) is positioned on the I-shaped crossbeam away from an end of four-cylinder (603), left side contact pin (6072) and right contact pin (6073) are parallel to each other, distance on left side contact pin (6072) and right contact pin (6073) vertical direction is greater than the length of the spring (03) on the workpiece, less than the length of two springs (03); Distance on left side contact pin (6072) and right contact pin (6073) horizontal direction is greater than zero, less than the diameter of passage (601).
5. switch block automatic assembling machine according to claim 1, it is characterized in that: described spring detecting unit (7) comprises the 5th cylinder (701), spring detection probe (702), pillar (703), transmission rod (704), spring detection probe support (705) and transmission rod bracket (706); Pillar (703) is installed on the pedestal (15), the 5th cylinder (701) is installed on the pillar (703), transmission rod bracket (706) links to each other with the piston rod of the 5th cylinder (701), transmission rod bracket (706) is provided with two through holes, respectively be inserted with a head in the through hole greater than the transmission rod (704) of through-hole aperture, spring detection probe (702) by spring detection probe support (705) be arranged on transmission rod (704) directly over, spring detection probe (702) is electrically connected with electronic management system, spring detection probe support (705) links to each other with transmission rod bracket (706), spring detection probe (702) arrives the distance of transmission rod (704) greater than zero, and spring (03) protrudes from the height of the sidewall (04) of workpiece when being pressed on the spring (03) less than transmission rod bracket (706); Described lamel detecting unit (10) comprises detection cylinder, lamel detection probe, second pillar and lamel detection probe support, second pillar is installed on the pedestal (15), detecting cylinder is installed on second pillar, the piston rod that detects cylinder links to each other with lamel detection probe support, the lamel detection probe is installed on the lamel detection probe support, and the lamel detection probe is electrically connected with electronic management system.
6. switch block automatic assembling machine according to claim 1, it is characterized in that: described lamel installation unit (8) comprises lamel vibrating disk (9), the second linear feeding pipe (801), the second straight-line oscillation device (802), the 6th cylinder (803), lamel depression bar (804), lamel fixture block (805), the 7th cylinder (806), the 8th cylinder (808), the 9th cylinder (809), lamel push rod (810), sliding seat (811), guide rail (812), the tenth cylinder (813) and lamel pressing plate (814), lamel vibrating disk (9) is provided with two discharging openings arranged side by side, each discharging opening is connected with second a linear feeding pipe (801), the below of the second linear feeding pipe (801) is installed with the second straight-line oscillation device (802), the lamel push rod (810) of the below of discharging place of each second linear feeding pipe (801) to there being one to link to each other with the piston rod of the 9th cylinder (809), the top of linear feeding pipe (801) is pressed with the lamel pressing plate (814) vertical with linear feeding pipe (801), lamel pressing plate (814) links to each other with the piston rod of the tenth cylinder (813), lamel pressing plate (814) is provided with lamel via hole (815), the top of lamel pressing plate (814) is lamel fixture block (805), lamel fixture block (805) is provided with the lamel draw-in groove, the top of lamel draw-in groove is plugged with the lamel depression bar (804) that links to each other with the piston rod of the 6th cylinder (803), lamel fixture block (805) is installed on the be furnished with guide rail sliding seat (811) of (812), sliding seat (811) links to each other with the piston rod of the 8th cylinder (808), and the 6th cylinder (803) is installed on the sliding seat (811) by support; The 8th cylinder (808) is installed on the pedestal (15) by support; The 7th cylinder (806) is positioned at the below of the material folding parts (23) corresponding with lamel installation unit (8).
7. switch block automatic assembling machine according to claim 1 is characterized in that: described substandard products reclaim pushing block that unit (12) comprise that a structure is identical with pushing block (411) structure and be connected with cylinder equally and the two substandard products passages (22) that are positioned at the below of the corresponding material folding parts in this unit (23); The end of substandard products passage (22) is connected with substandard products box (16); Described finished product receiving element (14) comprises that a structure is identical with pushing block (411) structure and is connected with the pushing block of cylinder equally and two finished products being positioned at the below of the corresponding material folding parts in this unit (23) connect bucket (13), and two finished products connect bucket (13) to be passed through the first finished product guide road (17) respectively and link to each other with second finished product box (19) with first finished product box (18) with the second finished product guide road (20).
8. switch block automatic assembling machine according to claim 1, it is characterized in that: it also comprises preposition fall part detecting unit (21) and corresponding material folding parts (23) with it, and the described preposition part detecting unit (21) that falls is installed between finished product receiving element (14) and pickup unit (4); The described preposition part detecting unit (21) that falls comprises two detection probe that are electrically connected with electronic management system.
9. switch block automatic assembling machine according to claim 1, it is characterized in that: described spring assembly unit (6) also comprises workpiece probe (608) and is used for supporting its probe bracket (605), described workpiece probe (608) is positioned at the below of the material folding parts (23) relative with spring assembly unit (6), and workpiece probe (608) is electrically connected with electronic management system.
10. switch block automatic assembling machine according to claim 6, it is characterized in that: the two ends of described sliding seat (811) glide direction are respectively arranged with first limit sensors (816) and second limit sensors (817); The below of the described second linear feeding pipe (801) also is equipped with the 3rd straight-line oscillation device (807); Whether the end place that the second linear feeding pipe (801) is gone up near lamel pressing plate (814) is provided with for detection of lamel by the probe of delivering in the vibrating disk.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320100999 CN203118822U (en) | 2013-03-05 | 2013-03-05 | Automatic assembling machine of switch components |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320100999 CN203118822U (en) | 2013-03-05 | 2013-03-05 | Automatic assembling machine of switch components |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203118822U true CN203118822U (en) | 2013-08-07 |
Family
ID=48899144
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320100999 Expired - Fee Related CN203118822U (en) | 2013-03-05 | 2013-03-05 | Automatic assembling machine of switch components |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203118822U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103177890A (en) * | 2013-03-05 | 2013-06-26 | 宁波市鄞州鑫泰电气科技有限公司 | Automatic assembly machine for switch components |
| CN105798609A (en) * | 2016-05-10 | 2016-07-27 | 苏州石丸英合精密机械有限公司 | Limiting switch assembling machine |
| CN105810475A (en) * | 2016-05-10 | 2016-07-27 | 苏州石丸英合精密机械有限公司 | Six-station turntable mechanism of limiting switch assembly machine |
| CN105826106A (en) * | 2016-05-11 | 2016-08-03 | 苏州石丸英合精密机械有限公司 | Main body assembling machine for limit switch |
| CN106409569A (en) * | 2016-06-20 | 2017-02-15 | 苏州石丸英合精密机械有限公司 | Limit switch head assembly machine |
| CN108240904A (en) * | 2018-02-07 | 2018-07-03 | 中山市联昌喷雾泵有限公司 | A kind of intelligent detection device of Pressing pump |
-
2013
- 2013-03-05 CN CN 201320100999 patent/CN203118822U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103177890A (en) * | 2013-03-05 | 2013-06-26 | 宁波市鄞州鑫泰电气科技有限公司 | Automatic assembly machine for switch components |
| CN103177890B (en) * | 2013-03-05 | 2015-03-04 | 宁波市鄞州鑫泰电气科技有限公司 | Automatic assembly machine for switch components |
| CN105798609A (en) * | 2016-05-10 | 2016-07-27 | 苏州石丸英合精密机械有限公司 | Limiting switch assembling machine |
| CN105810475A (en) * | 2016-05-10 | 2016-07-27 | 苏州石丸英合精密机械有限公司 | Six-station turntable mechanism of limiting switch assembly machine |
| CN105826106A (en) * | 2016-05-11 | 2016-08-03 | 苏州石丸英合精密机械有限公司 | Main body assembling machine for limit switch |
| CN106409569A (en) * | 2016-06-20 | 2017-02-15 | 苏州石丸英合精密机械有限公司 | Limit switch head assembly machine |
| CN106409569B (en) * | 2016-06-20 | 2018-07-17 | 黄宋林 | Limit switch head kludge |
| CN108240904A (en) * | 2018-02-07 | 2018-07-03 | 中山市联昌喷雾泵有限公司 | A kind of intelligent detection device of Pressing pump |
| CN108240904B (en) * | 2018-02-07 | 2023-12-29 | 中山市联昌喷雾泵有限公司 | Intelligent detection device of pressing pump |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130807 Termination date: 20150305 |
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| EXPY | Termination of patent right or utility model |