CN203110334U - Plastic group welder - Google Patents
Plastic group welder Download PDFInfo
- Publication number
- CN203110334U CN203110334U CN 201320100384 CN201320100384U CN203110334U CN 203110334 U CN203110334 U CN 203110334U CN 201320100384 CN201320100384 CN 201320100384 CN 201320100384 U CN201320100384 U CN 201320100384U CN 203110334 U CN203110334 U CN 203110334U
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- clamping plate
- guide rail
- hot
- plywood
- plastics
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Abstract
The utility model relates to a plastic group welder. The plastic group welder comprises an n-shaped rack, a workpiece fixing device, a plurality of pressuring devices and a thermal welding plate, wherein the n-shaped rack comprises an n-shaped bracket, a rack bed and a cross beam; the workpiece fixing device comprises a plywood A, a plywood B and a plywood guide rail, the two ends of each of the plywood A and the plywood B are in sliding connection with the two ends of the plywood guide rail, and the plywood A and the plywood B move oppositely along the plywood guide rail; each pressuring device comprises a cylinder and a pressure plate, the cylinder is fixed on the cross beam, and the pressure plate is fixedly connected to the output end of the cylinder; and the thermal welding plate is fixed on the rack bed, the plywood A and the plywood B move oppositely along the plywood guide rail to clamp workpieces, the plywood guide rail moves along a thermal welding surface of the thermal welding plate to bring the plywood A and the plywood B of the clamped workpieces to a hot welding processing area, and the cylinders push the pressure plates to compress the workpieces on the thermal welding surface of the thermal welding plate. The plastic group welder can simultaneously perform hot melting and combining on a plurality of identical plastic workpieces, so that the blank of the processing mode of an ordinary plastic hot melting machine is filled.
Description
Technical field
The utility model relates to plastically welding equipment, and particularly the gang bonder of a plurality of plastics parts of a kind of while welding belongs to plastic hot melt machine field.
Background technology
The plastic hot melt machine is to utilize plastics electric smelting principle, and with the plastics part partial melting, the cooperative mechanical device forms the workpiece welding equipment of customed product by accurate control fusion temperature.The plastic hot melt machine is particularly suitable for being applied in and is difficult for welding, has the workpiece of irregular big shape, and its application is extensive, specifically is fields such as computer fittings, telephone set, door-plate and dust catcher.The plastic hot melt machine is different with purposes according to its function, be divided into various kinds of equipment such as ultrasonic wave plastic cement fuse machine, large-scale plastic hot melt machine, medium-sized plastic cement fuse machine and small plastic fuse machine, it is formed and roughly comprises thermofusion device, transmission device and control system etc., by thermofusion device workpiece processing end is melted, by transmission device the workpiece butt joint is fused, control system provides man machine operation interface to be convenient to personnel's control again.But, more than many kind plastic hot melt machines still have blank field for the welding operation of processing a plurality of identical workpiece simultaneously, specifically can be to process fusing of margin operation between a plurality of same plastic sheet materials etc. simultaneously.
The utility model content
The utility model plastics gang bonder discloses new scheme, utilizes Pressure Actuated Device and hot-melt plate with the edge-melting combination simultaneously of a plurality of plastics parts, has filled up the problem that common fuse machine can't be processed a plurality of identical workpiece simultaneously.
The utility model plastics gang bonder comprises a type frame 100, Work fixing device 200, some device for exerting 300 and hot-weld board 400.Door type frame 100 comprises door shaped stent 110, frame bed 120 and crossbeam 130, and frame bed 120 is fixedly installed on door shaped stent 110 waists, and crossbeam 130 is fixedly installed on door shaped stent 110 tops.Work fixing device 200 comprises clamping plate A210, clamping plate B220 and clamping plate guide rail 230, and clamping plate A210 and clamping plate B220 two ends are slidingly connected with clamping plate guide rail 230 two ends guide rails respectively, and clamping plate A210 and clamping plate B220 are along clamping plate guide rail 230 move toward one another.Device for exerting 300 comprises cylinder 310 and pressing plate 320, and cylinder 310 is fixed on the crossbeam 130, and pressing plate 320 is fixedlyed connected with cylinder 310 outputs.Hot-weld board 400 is fixed on the frame bed 120, clamping plate A210 and clamping plate B220 clamp workpiece along clamping plate guide rail 230 move toward one another, clamping plate guide rail 230 is brought the hot weld machining area into along hot-weld board 400 hot weld faces clamping plate A210 and the clamping plate B220 that will grip workpiece that move, cylinder 310 promote pressing plates 320 with Work-sheet pressing on hot-weld board 400 hot weld faces.
The utility model plastics gang bonder hot melt has simultaneously been filled up the blank of common plastics fuse machine processing mode in conjunction with a plurality of identical plastics parts.
Description of drawings
Fig. 1 is the utility model plastics gang bonder structural representation.
Fig. 2 is the utility model plastics gang bonder processing work schematic diagram.
In Fig. 1～2, the 100th, a type frame, the 110th, door shaped stent, the 120th, frame bed, the 130th, crossbeam, the 131st, device for exerting guide rail, the 200th, Work fixing device, the 210th, clamping plate A, the 220th, clamping plate B, the 230th, the clamping plate guide rail, the 240th, clamping plate guiding rail transmission gear, the 241st, clamping plate guide rail CD-ROM drive motor, the 242nd, clamping plate guide rail drive rail, the 243rd, driving-chain, the 250th, clamping plate transmission device, the 251st, clamping plate CD-ROM drive motor, the 252nd, turn-screw, the 260th, clamping plate lifting rail cylinder, the 300th, device for exerting, the 310th, cylinder, the 320th, pressing plate, the 400th, hot-weld board, the 500th, workpiece prepackage platform.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail.
As shown in Figure 1, the utility model plastics gang bonder schematic diagram.The plastics gang bonder comprises a type frame 100, Work fixing device 200, some device for exerting 300 and hot-weld board 400.Door type frame 100 comprises door shaped stent 110, frame bed 120 and crossbeam 130, and frame bed 120 is fixedly installed on door shaped stent 110 waists, and crossbeam 130 is fixedly installed on door shaped stent 110 tops.Work fixing device 200 comprises clamping plate A210, clamping plate B220 and clamping plate guide rail 230, and clamping plate A210 and clamping plate B220 two ends are slidingly connected with clamping plate guide rail 230 two ends guide rails respectively, and clamping plate A210 and clamping plate B220 are along clamping plate guide rail 230 move toward one another.Device for exerting 300 comprises cylinder 310 and pressing plate 320, and cylinder 310 is fixed on the crossbeam 130, and pressing plate 320 is fixedlyed connected with cylinder 310 outputs.Hot-weld board 400 is fixed on the frame bed 120, clamping plate A210 and clamping plate B220 clamp workpiece along clamping plate guide rail 230 move toward one another, clamping plate guide rail 230 is brought the hot weld machining area into along hot-weld board 400 hot weld faces clamping plate A210 and the clamping plate B220 that will grip workpiece that move, cylinder 310 promote pressing plates 320 with Work-sheet pressing on hot-weld board 400 hot weld faces.
Operating personnel put into a plurality of plastic plate workpiece alignment between clamping plate A210 and clamping plate B220, clamping plate A210 and clamping plate B220 are clamped, the heat fused limit of leveling workpiece, promoting clamping plate guide rail 230 again brings to clamping plate A210 and clamping plate B220 on the hot-weld board 400 hot weld faces, last operation cylinder 310 promotes pressing plate 320 workpiece is pressed on the hot-weld board 400 hot weld faces, and the processing limit hot melt of a plurality of workpiece is in conjunction with forming semifinished or finished goods.
In order to improve the mechanization of fuse machine, reduce manually-operated link, this programme has been taked following improvement project:
Work fixing device 200 also comprises clamping plate guiding rail transmission gear 240, clamping plate guiding rail transmission gear 240 comprises clamping plate guide rail CD-ROM drive motor 241, clamping plate guide rail drive rail 242 and driving-chain 243, clamping plate guiding rail transmission gear 240 is fixed on the frame bed 120, and clamping plate guide rail CD-ROM drive motor 241 drives driving-chain 243 and enters or leave the hot weld machining area by clamping plate guide rail 230 along clamping plate guide rail drive rail 242 drive clamping plate A210 and clamping plate B220.The introducing of clamping plate guiding rail transmission gear 240 makes operating personnel only need operated motor to realize workpiece processing in place, has reduced the manual operation link.
On above improved basis, Work fixing device 200 can also comprise clamping plate transmission device 250, clamping plate transmission device 250 comprises clamping plate CD-ROM drive motor 251 and turn-screw 252, clamping plate A210 and clamping plate B220 two ends respectively be arranged on clamping plate guide rail 230 two ends guide rails on turn-screw 252 slide and be threaded, CD-ROM drive motor 251 drives turn-screws 252 and drives clamping plate A210 and clamping plate B220 along clamping plate guide rail 230 move toward one another.The introducing of clamping plate transmission device 250 utilizes rotatablely moving of leading screw to be converted into the move toward one another of clamping plate, has further reduced the manual operation link.
Find that in actual mechanical process the clamped back of workpiece moves into easy workpiece hot melt limit and the hot melt machined surface scraping collision phenomenon of taking place in the hot melt machining area process, influence normal process, severe patient also can cause damaging the accident of hot melt machined surface, in order to address this problem, Work fixing device 200 can also comprise clamping plate lifting rail cylinder 260, clamping plate lifting rail cylinder 260 is fixed on the clamping plate guiding rail transmission gear 240, and clamping plate lifting rail cylinder 260 outputs promote clamping plate guide rail 230 and rise or descend.Enter the position that utilizes clamping plate lifting rail cylinder 260 to improve its movement locus in the hot melt machining area process at clamping plate guide rail 230 drive clamping plate A210 and clamping plate B220, thereby avoid scraping and collision, treat to reduce height again after it arrives machining area, so that hot pressing welding processing.
In order to improve the neat degree of a plurality of workpiece before entering the hot melt machining area, reduce operating personnel's work difficulty, the plastics gang bonder can also comprise workpiece prepackage platform 500, and clamping plate A210 and clamping plate B220 clamp workpiece in workpiece prepackage platform 500 upper edge clamping plate guide rail 230 move toward one another.Before clamping, operating personnel can utilize the processing limit of a plurality of workpiece of surperficial levelling of workpiece prepackage platform 500, make its smooth alignment.
In order to improve the automatic operating characteristics of plastics gang bonder, improve quality and the production efficiency of product, reduce operating personnel's maloperation, this programme can also be introduced the intelligent control system of a cover on above-mentioned improvement basis.The plastics gang bonder can also comprise intelligent control system, the intelligence control system comprises control system, monitoring and alarming system and emergency stopping system, control system comprises clamping plate manipulation module, transmission manipulation module and the manipulation module of exerting pressure, the clamping plate manipulation module is controlled the location status of instruction control clamping plate A210 and clamping plate B220 according to the outside that receives, the transmission manipulation module is controlled the location status that clamping plate guide rail 230 is controlled in instruction according to the outside that receives, and the manipulation module of exerting pressure is controlled the location status of instruction control pressing plate 320 according to the outside that receives.Monitoring and alarming system comprises hot weld monitoring temperature module, heating pressure monitoring module, hot weld time monitoring module and alarm module, the state of temperature of hot weld monitoring temperature module monitors hot-weld board 400, the pressure state of heating pressure monitoring module monitoring pressing plate 320, the working time state of hot weld time monitoring module monitors hot weld monitoring temperature module and heating pressure monitoring module, alarm module sends warning message according to the parameter signal that receives.Emergency stopping system is carried out shutdown operation according to the peripheral operation instruction that receives.The introducing of above system and module has improved the precision of product processing greatly, avoided process quality issue substantially, and working (machining) efficiency is improved also.The circuit module that more than relates to and circuit instrumentation can be selected this area universal scheme.
In order to guarantee uniformity of temperature profile on the hot-weld board 400, hot-weld board 400 inside are provided with some regularly arranged heating tubes, and it is even that heating tube is kept hot-weld board 400 hot weld surface temperatures.
In order to guarantee that 300 pairs of each positions of workpiece of device for exerting exert pressure evenly, adjust the compression point position according to the concrete shape of workpiece in good time, crossbeam 130 is provided with device for exerting guide rail 131, and device for exerting 300 is slidingly connected along device for exerting guide rail 131 and crossbeam 130.The introducing of device for exerting guide rail 131 makes operating personnel can adjust the position of exerting pressure of pressing plate 320 as required in good time, has improved the quality of heat fused processing.Simultaneously, can also achieve the above object by the quantity of selecting device for exerting 300, specifically be the device for exerting 300 that the plastics gang bonder can comprise any integer value number in 2 to 9, just this programme can be selected arbitrarily in 2 to 9 compression points according to actual needs.
This programme plastics gang bonder adopts the mode of cylinder punching press hot melt combination to process a plurality of plastics plate workpieces, make the hot melt limit of a plurality of plastics parts be combined into one, the intelligent control system of introducing has improved automatization level and the crudy level of complete machine from essential meaning, fill up the blank of common plastics fuse machine processing mode, possessed substantive distinguishing features and progress.
The plastics gang bonder of this programme is not limited to the disclosed content of embodiment, and the simple alternative that those skilled in the art make in conjunction with common practise according to this programme also belongs to the scope of this programme.
Claims (9)
1. plastics gang bonder, comprise a type frame (100), Work fixing device (200), some device for exerting (300) and hot-weld board (400), door type frame (100) comprises door shaped stent (110), frame bed (120) and crossbeam (130), frame bed (120) is fixedly installed on door shaped stent (110) waist, and crossbeam (130) is fixedly installed on door shaped stent (110) top; Work fixing device (200) comprises clamping plate A (210), clamping plate B (220) and clamping plate guide rail (230), clamping plate A (210) and clamping plate B (220) two ends are slidingly connected with clamping plate guide rail (230) two ends guide rail respectively, and clamping plate A (210) and clamping plate B (220) are along clamping plate guide rail (230) move toward one another; Device for exerting (300) comprises cylinder (310) and pressing plate (320), and cylinder (310) is fixed on the crossbeam (130), and pressing plate (320) is fixedlyed connected with cylinder (310) output; Hot-weld board (400) is fixed on the frame bed (120), clamping plate A (210) and clamping plate B (220) clamp workpiece along clamping plate guide rail (230) move toward one another, clamping plate A (210) and clamping plate B (220) that clamping plate guide rail (230) will grip workpiece along hot-weld board (400) hot weld face motion bring the hot weld machining area into, cylinder (310) promotion pressing plate (320) with described Work-sheet pressing on hot-weld board (400) hot weld face.
2. plastics gang bonder according to claim 1, it is characterized in that, Work fixing device (200) also comprises clamping plate guiding rail transmission gear (240), clamping plate guiding rail transmission gear (240) comprises clamping plate guide rail CD-ROM drive motor (241), clamping plate guide rail drive rail (242) and driving-chain (243), clamping plate guiding rail transmission gear (240) is fixed on the frame bed (120), and clamping plate guide rail CD-ROM drive motor (241) drives driving-chain (243) and enters or leave the hot weld machining area by clamping plate guide rail (230) along clamping plate guide rail drive rail (242) drive clamping plate A (210) and clamping plate B (220).
3. plastics gang bonder according to claim 2, it is characterized in that, Work fixing device (200) also comprises clamping plate transmission device (250), clamping plate transmission device (250) comprises clamping plate CD-ROM drive motor (251) and turn-screw (252), clamping plate A (210) and clamping plate B (220) two ends respectively be arranged on clamping plate guide rail (230) two ends guide rail on turn-screw (252) slide and to be threaded, CD-ROM drive motor (251) drives turn-screw (252) and drives clamping plate A (210) and clamping plate B (220) along clamping plate guide rail (230) move toward one another.
4. plastics gang bonder according to claim 3, it is characterized in that, Work fixing device (200) also comprises clamping plate lifting rail cylinder (260), clamping plate lifting rail cylinder (260) is fixed on the clamping plate guiding rail transmission gear (240), and clamping plate lifting rail cylinder (260) output promotes clamping plate guide rails (230) and rises or descend.
5. plastics gang bonder according to claim 4, it is characterized in that, described plastics gang bonder also comprises workpiece prepackage platform (500), and clamping plate A (210) and clamping plate B (220) clamp workpiece in workpiece prepackage platform (500) upper edge clamping plate guide rail (230) move toward one another.
6. according to claim 4 or 5 described plastics gang bonders, it is characterized in that, described plastics gang bonder also comprises intelligent control system, described intelligent control system comprises control system, monitoring and alarming system and emergency stopping system, described control system comprises the clamping plate manipulation module, transmission manipulation module and the manipulation module of exerting pressure, described clamping plate manipulation module is controlled the location status of instruction control clamping plate A (210) and clamping plate B (220) according to the outside that receives, described transmission manipulation module is controlled the location status that clamping plate guide rails (230) are controlled in instruction according to the outside that receives, and the described manipulation module of exerting pressure is controlled the location status of instruction control pressing plate (320) according to the outside that receives; Described monitoring and alarming system comprises hot weld monitoring temperature module, heating pressure monitoring module, hot weld time monitoring module and alarm module, the state of temperature of described hot weld monitoring temperature module monitors hot-weld board (400), the pressure state of described heating pressure monitoring module monitoring pressing plate (320), the working time state of described hot weld time monitoring module monitors described hot weld monitoring temperature module and heating pressure monitoring module, described alarm module sends warning message according to the parameter signal that receives; Described emergency stopping system is carried out shutdown operation according to the peripheral operation instruction that receives.
7. plastics gang bonder according to claim 6 is characterized in that, hot-weld board (400) inside is provided with some regularly arranged heating tubes, and it is even that described heating tube is kept hot-weld board (400) hot weld surface temperature.
8. plastics gang bonder according to claim 6 is characterized in that, crossbeam (130) is provided with device for exerting guide rail (131), and device for exerting (300) is slidingly connected along device for exerting guide rail (131) and crossbeam (130).
9. plastics gang bonder according to claim 8 is characterized in that, described plastics gang bonder comprises the device for exerting (300) of any integer value number in 2 to 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320100384 CN203110334U (en) | 2013-03-05 | 2013-03-05 | Plastic group welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320100384 CN203110334U (en) | 2013-03-05 | 2013-03-05 | Plastic group welder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203110334U true CN203110334U (en) | 2013-08-07 |
Family
ID=48890711
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320100384 Expired - Lifetime CN203110334U (en) | 2013-03-05 | 2013-03-05 | Plastic group welder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203110334U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104139523A (en) * | 2014-08-25 | 2014-11-12 | 吴中区横泾博尔机械厂 | Product fixing device of full-automatic plastic product hot press |
-
2013
- 2013-03-05 CN CN 201320100384 patent/CN203110334U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104139523A (en) * | 2014-08-25 | 2014-11-12 | 吴中区横泾博尔机械厂 | Product fixing device of full-automatic plastic product hot press |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130807 |