CN203109391U - Ultrasound electric spark combined machining vibrator based on longitudinal vibration modality - Google Patents
Ultrasound electric spark combined machining vibrator based on longitudinal vibration modality Download PDFInfo
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- CN203109391U CN203109391U CN 201220747634 CN201220747634U CN203109391U CN 203109391 U CN203109391 U CN 203109391U CN 201220747634 CN201220747634 CN 201220747634 CN 201220747634 U CN201220747634 U CN 201220747634U CN 203109391 U CN203109391 U CN 203109391U
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- longitudinal vibration
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- workpiece clamping
- balancing weight
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Abstract
The utility model discloses an ultrasound electric spark combined machining vibrator based on a longitudinal vibration modality. The ultrasound electric spark combined machining vibrator based on the longitudinal vibration modality comprises an ultrasonic transducer and a workpiece clamping mechanism, wherein the ultrasonic transducer is connected with the workpiece clamping mechanism in a rigid mode. The ultrasonic transducer comprises a balancing weight A, a balancing weight B, an electrode slice, piezoelectric ceramics, a connecting plate and a cone all of which are sequentially overlapped and connected through bolts. The front end of the cone is connected with the workpiece clamping mechanism in a rigid mode. By means of the method, the structural design is simplified, and workpieces can be clamped and dismounted conveniently. Under the condition that an electrode structure and a control system of an existing machine tool are not greatly changed, supersonic vibration is conveniently added to the existing EDM machine tool, radial machining precision of minuteness holes is improved.
Description
Technical field
The utility model relates to ultrasonic edm Combined Machining Technology field, particularly relates to a kind of ultrasonic edm Compound Machining oscillator based on longitudinal vibration mode.
Background technology
In using spark-erosion machine tool processing micro hole process, because the aperture is trickle and discharging gap is narrow and small, causes the galvanic corrosion thing to accumulate at the bottom of the hole, the chip removal difficulty, stable discharging gap scope is little and be subjected to the influence of other technological parameter easily, easily causes short circuit frequently and improper discharge.Also have the capillary processing tool-electrode trickle, when aspect ratio was big, paradoxical discharge easily burnt tool-electrode, cause processing not stablize and carry out, but the range of work narrow down, make traditional electric machining in minute aperture processing, can not become effective processing method.
Therefore, for improving the spark machined performance, adopting the ultrasonic edm Compound Machining in minute aperture processing is very effective means.Attached supersonic vibration on electrode or workpiece just can make electrode end surface frequently enter suitable discharging gap, improves the probability that electric spark punctures; Owing to ultrasonic cavitation and pump-absorb action, can increase the clearance of machined material simultaneously.Accelerate working cycles, improve the gap discharge condition, thereby improve aspect ratio, processing stability, the productivity ratio in processed hole, utilization rate and the machining accuracy of power pulse;
The common method of ultrasonic edm Compound Machining is the ultrasonic vibration at the additional certain frequency of tool-electrode, utilize the swabbing action of tool-electrode to improve the spark machined condition, but since electrode when very fine its rigidity less, also can oscillation crosswise when doing ultrasonic vibration up and down, be difficult to guarantee the radially machining accuracy of minute aperture.In addition, when the transducer of the additional generation of tool-electrode ultrasonic vibration, need carry out bigger change to electrode structure and control system thereof, thereby make structure become more complicated.
Summary of the invention
The technical problem that the utility model mainly solves provides a kind of ultrasonic edm Compound Machining oscillator based on longitudinal vibration mode, it has simplified project organization, can clamp and dismantle workpiece easily, electrode structure and the control system thereof of existing lathe are not being carried out under the condition of bigger change, attached supersonic vibration easily on existing spark-erosion machine tool improves the radially machining accuracy of minute aperture.
For solving the problems of the technologies described above, the technical scheme that the utility model adopts is: a kind of ultrasonic edm Compound Machining oscillator based on longitudinal vibration mode is provided, should comprise ultrasound transducer means and the workpiece clamping mechanism that is rigidly connected based on the ultrasonic edm Compound Machining oscillator of longitudinal vibration mode, described ultrasound transducer means comprises that balancing weight A, balancing weight B, electrode slice, piezoelectric ceramics, terminal pad and the cone back that superposes successively links together the cone front end workpiece clamping mechanism that is being rigidly connected by bolt;
Preferably, described workpiece clamping mechanism comprises two fixture block mechanism symmetry arrangement that are connected in the cone front end, described fixture block mechanism comprises guide rail, guide rod, spring and clamp, described guide rail is fixed in the cone front end, guide rail is provided with the guide rod of arranging in the same way, be with spring and clamp on the guide rod, clamp is positioned at guide rod by that end at cone center;
Preferably, by that side of balancing weight A the outer cover that prevents the electrode slice short circuit is arranged fixedly on the described terminal pad.
The beneficial effects of the utility model are: a kind of ultrasonic edm Compound Machining oscillator based on longitudinal vibration mode of the utility model, it has simplified project organization, can clamp and dismantle workpiece easily, electrode structure and the control system thereof of existing lathe are not being carried out under the condition of bigger change, attached supersonic vibration easily on existing spark-erosion machine tool improves the radially machining accuracy of minute aperture.
Description of drawings
Fig. 1 is that the utility model is based on the structural representation of the ultrasonic edm Compound Machining oscillator of longitudinal vibration mode.
The specific embodiment
Preferred embodiment is described in detail to the utility model below in conjunction with accompanying drawing, thereby so that the advantage of utility model and feature can be easier to be it will be appreciated by those skilled in the art that protection domain of the present utility model is made more explicit defining.
See also Fig. 1, the utility model embodiment comprises:
A kind of ultrasonic edm Compound Machining oscillator based on longitudinal vibration mode, should comprise ultrasound transducer means 1 and the workpiece clamping mechanism 2 that is rigidly connected based on the ultrasonic edm Compound Machining oscillator of longitudinal vibration mode, described ultrasound transducer means 1 comprises that balancing weight A11, balancing weight B12, electrode slice 13, piezoelectric ceramics 13, terminal pad 14 and cone 15 back that superposes successively links together the cone 15 front ends workpiece clamping mechanism 2 that is being rigidly connected by bolt 16; Described workpiece clamping mechanism 2 comprises two fixture block mechanism 21 symmetry arrangement that are connected in cone 15 front ends, described fixture block mechanism 21 comprises guide rail 22, guide rod 23, spring 24 and clamp 25, described guide rail 22 is fixed in cone 15 front ends, guide rail 22 is provided with the guide rod 23 of arranging in the same way, be with spring 24 and clamp 25 on the guide rod 23, clamp 25 is positioned at guide rod 23 by that end at cone 15 centers; By that side of balancing weight A11 the outer cover 17 that prevents the electrode slice short circuit is arranged fixedly on the described terminal pad 14.
Operation principle based on the ultrasonic edm Compound Machining oscillator of longitudinal vibration mode is: wherein balancing weight is to reduce the ultrasonic vibration frequency, cone is used for amplifying ultrasonic amplitude, piezoelectric ceramics produces the ultrasonic vibration ripple under the high frequency voltage excitation, because ultrasonic transducer and workpiece are rigidly connected by clamp mechanism, surface of the work has the mechanical vibration performance same with ultrasonic transducer, under the high frequency voltage excitation, workpiece produces exciting.Terminal pad and the outer cover of ultrasonic transducer link together by bolt, and the effect of outer cover is to avoid electrode slice to contact with working solution to cause short circuit, and links together by bolt and lathe; Workpiece is placed between two clamps during work, and clamp is clamping work pieces under the effect of compression spring, because the active force that electrical spark working man-hour produces is smaller, so this clamp mechanism can realize the clamping of workpiece, satisfies processing request.
The utility model is based on the ultrasonic edm Compound Machining oscillator of longitudinal vibration mode, it has simplified project organization, can clamp and dismantle workpiece easily, electrode structure and the control system thereof of existing lathe are not being carried out under the condition of bigger change, attached supersonic vibration easily on existing spark-erosion machine tool improves the radially machining accuracy of minute aperture.
The above only is embodiment of the present utility model; be not so limit claim of the present utility model; every equivalent structure or equivalent flow process conversion that utilizes the utility model specification and accompanying drawing content to do; or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the present utility model.
Claims (3)
1. ultrasonic edm Compound Machining oscillator based on longitudinal vibration mode, it is characterized in that: should comprise ultrasound transducer means and the workpiece clamping mechanism that is rigidly connected based on the ultrasonic edm Compound Machining oscillator of longitudinal vibration mode, described ultrasound transducer means comprises that balancing weight A, balancing weight B, electrode slice, piezoelectric ceramics, terminal pad and the cone back that superposes successively links together the cone front end workpiece clamping mechanism that is being rigidly connected by bolt.
2. the ultrasonic edm Compound Machining oscillator based on longitudinal vibration mode according to claim 1, it is characterized in that: described workpiece clamping mechanism comprises two fixture block mechanism symmetry arrangement that are connected in the cone front end, described fixture block mechanism comprises guide rail, guide rod, spring and clamp, described guide rail is fixed in the cone front end, guide rail is provided with the guide rod of arranging in the same way, be with spring and clamp on the guide rod, clamp is positioned at guide rod by that end at cone center.
3. the ultrasonic edm Compound Machining oscillator based on longitudinal vibration mode according to claim 1 is characterized in that: by that side of balancing weight A the outer cover that prevents the electrode slice short circuit is arranged fixedly on the described terminal pad.
Priority Applications (1)
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CN 201220747634 CN203109391U (en) | 2012-12-29 | 2012-12-29 | Ultrasound electric spark combined machining vibrator based on longitudinal vibration modality |
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CN 201220747634 CN203109391U (en) | 2012-12-29 | 2012-12-29 | Ultrasound electric spark combined machining vibrator based on longitudinal vibration modality |
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CN 201220747634 Expired - Fee Related CN203109391U (en) | 2012-12-29 | 2012-12-29 | Ultrasound electric spark combined machining vibrator based on longitudinal vibration modality |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102974906A (en) * | 2012-12-29 | 2013-03-20 | 苏州市职业大学 | Ultrasonic electrospark composite machining vibrator based on longitudinal vibration mode |
CN113458512A (en) * | 2021-06-25 | 2021-10-01 | 大连大学 | Multidirectional adjustable composite ultrasonic auxiliary electric spark main shaft |
-
2012
- 2012-12-29 CN CN 201220747634 patent/CN203109391U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102974906A (en) * | 2012-12-29 | 2013-03-20 | 苏州市职业大学 | Ultrasonic electrospark composite machining vibrator based on longitudinal vibration mode |
CN102974906B (en) * | 2012-12-29 | 2016-03-02 | 苏州市职业大学 | Based on the ultrasonic edm Compound Machining oscillator of longitudinal vibration mode |
CN113458512A (en) * | 2021-06-25 | 2021-10-01 | 大连大学 | Multidirectional adjustable composite ultrasonic auxiliary electric spark main shaft |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130807 Termination date: 20141229 |
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EXPY | Termination of patent right or utility model |