CN203105550U

CN203105550U - Black garlic heating sealing groove

Info

Publication number: CN203105550U
Application number: CN2013201449894U
Authority: CN
Inventors: 陈功
Original assignee: Individual
Current assignee: Individual
Priority date: 2013-03-27
Filing date: 2013-03-27
Publication date: 2013-08-07
Anticipated expiration: 2023-03-27

Abstract

The utility model discloses a black garlic heating sealing groove, which comprises a box body provided with an opening on the top, wherein heat-preserving cotton is covered on the outer surface of the box body; the top opening of the box body is sealed by using a sealing groove cover; at least two layers of heating clapboards are overlapped inside the box body; the bottom of the box body is of an inverted trapezoidal structure; the bottom of the inverted trapezoidal structure is provided with a heating groove; the heating groove is used for placing a heating tube and collecting black garlic solution; the inclined plane of the inverted trapezoidal structure is provided with a water inlet; and a water outlet is formed at the bottom of the heating groove. The black garlic heating sealing groove disclosed by the utility model can be made with a simple method, is low in cost, and is suitable for small-scale production.

Description

Black garlic heated sealant groove

Technical field

The utility model relates to a kind of black garlic process equipment.

Background technology

Black garlic is to be discovered by the Japanese in recent years to belong to a kind of food more healthy than garlic, and biography is subjected to compatriots' attention after entering China.Its nutritive value be it is found that and is familiar with, and compares directly to take garlic and have more medical values such as antibiotic, anticancer.

After black garlic fermented through high temperature, high humidity environment, its part is easier to be absorbed by human body, is the ultimate food of health care.Owing to be rich in ability and effectively sterilization that amino acid and garlic alkene have activating cell, therefore deceive the black garlic solution that garlic is made, not only kept the nutritional labeling of black garlic, and also liquid and water-soluble owing to being in, can be absorbed by human body easilier.

Domestic research and development and the production that has had many enterprises to be engaged in this food at present, and had relevant patented technology.Publication number is that the Chinese invention patent of CN101518319 discloses a kind of black garlic and zymotechnique and installation for fermenting on September 2nd, 2009, installation for fermenting wherein heats, adds the damp steam pipe arrangement by steam boiler, use complete wooden fermentation frame and container, complex structure, cost is higher, is unsuitable for production on a small scale.

The utility model content

Technical problem to be solved in the utility model just provides a kind of heated sealant groove, and is simple in structure, with low cost, is suitable for production on a small scale.

For solving the problems of the technologies described above, the utility model adopts following technical scheme: black garlic heated sealant groove, comprise open-topped casing, box outer surface is coated with heat-preservation cotton, the open top of described casing is closed by the seal groove cap seal, it is characterized in that: described casing inner stacks is provided with two-layer at least heated barrier, described bottom half is inverted trapezoidal structure, described inverted trapezoidal structure bottom is provided with heating tank, described heating tank is used for placing heating tube and collects black garlic solution, the inclined-plane of described inverted trapezoidal structure is provided with water inlet, and described heating tank bottom is provided with discharge outlet.

Preferably, described water inlet is provided with entering water electromagnetic valve, and described discharge outlet is provided with drain solenoid valve.

Preferably, described heating tank is equipped with level sensor in heating tube upper horizontal position, described level sensor control entering water electromagnetic valve.

Preferably, described drain solenoid valve is by timer or manually control.

Preferably, described casing open top is the wide-mouth structure, and described cabinet wall is bonded with rubber weather strip at the opening part lower limb with glue.

Preferably, the upper surface of described seal groove lid is coated with heat-preservation cotton, and seal groove covers the middle part, surface and is provided with a handle, and described seal groove lid side is ramp structure.

Black garlic heated sealant groove body of the present utility model is the stainless steel body structure, and auxiliaries such as magnetic valve, sensor all can be buied from the market, thereby can be made by simple method, and is with low cost, is suitable for production on a small scale.

Description of drawings

Below in conjunction with the drawings and specific embodiments the utility model is further described:

Fig. 1 is black garlic heated sealant groove structure chart;

Fig. 2 is seal groove lid structure chart;

Fig. 3 is heated barrier structure chart (bottom);

Fig. 4 is heated barrier structure chart (at the middle and upper levels);

Fig. 5 is black garlic solution evaporator tank structure chart;

Fig. 6 is the rack assumption diagram of black garlic heater.

The specific embodiment

Fig. 1 to Fig. 6 shows black garlic process equipment of the present utility model, it comprises the ultrasonic cleaner that black garlic is cleaned, drier with the black garlic after cleaning dries adds the black garlic solution evaporator tank 3 that hot fermentation is also discharged the black garlic heater of black garlic solution and made black garlic solution evaporation and concentration to black garlic.

Wherein, described ultrasonic cleaner (embodiment) is of a size of length * wide * dark=120cm * 50cm * 50cm, and the ultrasonic power of described ultrasonic cleaner coupling is 800W, and frequency of ultrasonic is 28KHz.

The black garlic of processing is needed advanced row filter, and diameter is good with 5-7cm, and the garlic epidermis need compact, and is damaged less.

Garlic should adopt the ultrasonic wave pure water to clean before sending into black garlic heater, ultrasonic cleaner adopts the frequency of 28KHz just passable, ultrasonic intensity adopts the ultrasonic wave of certain power to clean according to the rinse bath size, garlic is positioned in the cleaning basket that mates with the rinse bath size, clean the basket two ends support is arranged, directly do not contact with bottom ultrasonic wave shake plate, be generally garlic and submerge that the rinse bath liquid level is following to get final product, trough inner water stream adopts the overflow mode, the flow size is according to rinse bath size and clean garlic quantity and adjust, scavenging period can control 2 ?about 10 minutes.

Ultrasonic power mates according to the rinse bath size, adopt in the present embodiment long * wide * be 120 * 50 * 50(cm) rinse bath deeply, the ultrasonic wave of coupling 800W power gets final product.The excusing from death ripple cleans and adopts the overflow mode to clean, and the present embodiment overflow is set at 200 ± 50ml/min.

The utility model adopts the food-grade drier to dry, and the employing diameter is 1 meter drier, and speed setting is 300-800 rev/min, and the time is generally controlled at 3-10 minute, is as the criterion with drying, and present embodiment adopts 400 rev/mins, dries time set 5 minutes.

Described black garlic heater comprises support 2 and is fixed in heated sealant groove 1 on the support.

Specifically as shown in Figure 6, described support 2 comprises the square framework 20 that is welded by angle iron and is arranged at the leg 21 of four jiaos of square frameworks, control lever 23 of wherein one jiao of upper fixed of square framework, and described control lever top is provided with electric appliance control box 24.Being welded with band iron 22 between described four legs 21 reinforces.

Support 2 adopts heat-preservation cotton to isolate with the contact site of heated sealant groove 1; install in the electric control box 24 of top of the trellis that earth leakage protectives, sky are opened, timer and solid-state relay, the panel of electric control box is installed power knob switch and Programmable Temperature controller.

Specifically as shown in Figure 1, described heated sealant groove 1 comprises open-topped casing 10, box outer surface is coated with heat-preservation cotton, the open top of described casing is by 11 sealings of seal groove lid, described casing inner stacks is provided with two-layer at least heated barrier 12, described bottom half is inverted trapezoidal structure 106, described inverted trapezoidal structure bottom is provided with heating tank 107, described heating tank is used for placing heating tube 105 and collects black garlic solution, the inclined-plane of described inverted trapezoidal structure is provided with water inlet 108, and described heating tank bottom is provided with discharge outlet 109.Described water inlet 108 is provided with entering water electromagnetic valve 1012, and described discharge outlet 109 is provided with drain solenoid valve 1011, and described heating tank 107 is equipped with level sensor 104 above heating tube 105, described level sensor control entering water electromagnetic valve 1012.Described casing open top is wide-mouth structure 101, and described cabinet wall is bonded with rubber weather strip 102 at the opening part lower limb with glue.Described casing middle part is equipped with temperature sensor 103, in the described electric appliance control box temperature controller is installed, and described temperature sensor is connected with temperature controller, and described temperature controller is connected with heating tube.

Wherein, the inverted trapezoidal structure of bottom half can conveniently be collected black garlic liquid, reduces the pure water use amount, and the width of heating tank and the degree of depth can just be placed heating tube.And temperature sensor 103 installation positions all around can in the casing middle part, the detection range of temperature sensor contains 0～100 ℃, be used for the temperature in the monitoring casing, temperature sensor can unsettledly be hung in the casing, and high-temperature plastic water-stops such as glass cement are used in the temperature sensor perforate.The temperature sensor volume can not be excessive, and the temperature sensor of Cu50 or Pt100 is adopted in suggestion.Heating tube decide according to casing size, and present embodiment adopts 2KW power heating tube, and the heating tube material is used stainless steel, heating tube can be according to the actual requirements at the heating tank two ends or the side installation.

Embodiment middle water level sensor 104 adopts small-sized floating ball sensor LF20A, by level sensor control entering water electromagnetic valve 1012, prevents the heating tube dry combustion method.

Water inlet 108 usefulness stainless steel waterpipes link to each other with the pure water feed pipe, and the water inlet water inlet is controlled by entering water electromagnetic valve, when water level in the casing is lower than small-sized floating ball sensor position, and the A.C. contactor closure of sensor control, opens solenoid valve, water inlet begins moisturizing.

Cleaning fluid when discharge outlet 109 is used for discharging black garlic solution and casing cleaning, discharge outlet soldering stainless steel drainpipe, drainpipe directly will be deceived garlic solution and be entered in the black garlic solution evaporator tank 3, drain solenoid valve 1011 controls are adopted in draining control, and drain solenoid valve is by the timer in the electric appliance control box and switch control.

Black garlic solution is discharged by heated sealed trench bottom discharge outlet, efflux time is controlled by timer, the timer setting-up time discharged once for 6-8 days, each drain time is decided according to the size of heated sealant groove, in the present embodiment, timer setting drain time for the first time is 8 days, and drain time is 6 days for the second time, discharges once after black garlic completes at last.

Specifically as shown in Figure 2, the upper surface of described seal groove lid 11 is coated with heat-preservation cotton, and seal groove covers the middle part, surface and is provided with a handle 110, and described seal groove lid side is ramp structure 111.

The wide-mouth structure 101 at casing top can be covered 11 ramp structure 111 with seal groove and cooperate, and seal groove covers 11 mid portions and sinks in the casing, and the water recovery Cheng Shuihou water conservancy diversion that evaporates in the time of can be with high temperature returns in the casing.Behind the seal groove lid 11, because cabinet wall is bonded with rubber weather strip 102 at the opening part lower limb with glue, seal groove lid 11 makes casing form a seal cavity, prevents the steam flight on the Box Cover.

Casing and seal groove cover and are coated with the thick heat-preservation cotton of 2-3cm, and the temperature resistant capability of heat-preservation cotton must be more than 90 ℃, and it is 95 ℃ that present embodiment adopts the cotton temperature resistant capability of plastic, thermal-insulation.

Specifically as shown in Figure 3 and Figure 4, described heated barrier 12 comprises the square stainless steel separator body 120 that is provided with through hole 121, is welded with stainless steel tube 122 around the described dividing plate body.The diameter of through hole 121 is 4-8mm on the described dividing plate body, and through-hole spacing is 5-20mm, can smoothly extraction be had the distilled water of black garlic nutriment to flow in the heating tank of bottom half.Described stainless steel tube 122 is rectangular tube, and described heated barrier bottom arranges a feet 123 respectively for four jiaos, and the height of described feet is 5cm.

Adopt 12 pairs of garlics of stainless heated barrier to isolate in the casing 10, deliquescing when preventing garlic because of excess moisture, extruding causes distortion between garlic.The bottom dividing plate of heated barrier 12 is with dividing plate is slightly different at the middle and upper levels, and dividing plate is Duoed four feets (shown in Figure 4) than the bottom dividing plate at the middle and upper levels, and the feet height is that the 5cm(garlic highly is generally 5cm).Adopt flanging around the dividing plate body or directly use stainless steel tube (comprising four directions pipe and pipe) to reinforce, punch in the middle of the dividing plate body, be used for collecting black garlic liquid and steam and pass through.

Garlic is successively placed on the heated barrier 12 after cleaning, drying, and the suggestion of heated barrier quantity is no more than 5 layers, puts into pure water, height of water level is no more than the bottom heated barrier, put into heated barrier on the pure water bonnet, press the unlatching switch, carry out temperature control by programmable temperature controller.

Temperature controller control casing internal temperature experiences with the next stage black garlic fermentation:

The phase I room temperature was heated to 60-80 ℃ through 4 hours, second stage is 60-80 ℃ of constant temperature 3-6 days, and the phase III was warmed up to 75-90 ℃ through 1 hour, and the quadravalence section is 75-90 ℃ of constant temperature 10-15 days, five-stage cooled to 60 ℃ through 2-8 hour, and the 6th stage was 60 ℃ of constant temperature 1-2 days.Black garlic manufacturing finished after programmable temperature controller entered the hold state.

Specifically as shown in Figure 5, described black garlic solution evaporator tank 3 comprises the square disk body 31 of stainless steel, described disk body opening is the wide-mouth shape, aluminium alloy heating plate 30 is installed in the described disk body, described aluminium alloy heating plate is tiled on the disk body inside bottom surface or around the setting of disk body wall, described aluminium alloy heating plate is controlled by temperature controller.

Evaporator tank adopts stainless steel to make up, and adopts the wide-mouth trough pattern, is flat-bottom slot, can adopt the cast aluminium heating plate to isolate heating mode in the bottom, accelerates water evaporates, and the short time will be deceived garlic liquid and be concentrated, and black garlic liquid concentration is carried out experience as required and judged.

The black garlic solution that stainless steel heated sealant groove gives off directly is discharged into evaporator tank, and heating plate is controlled by temperature controller, directly constant temperature to 70 ?90 ℃ just passable.Black garlic liquid concentrating degree is determined by purposes.

Claims

1. deceive garlic heated sealant groove, comprise open-topped casing, box outer surface is coated with heat-preservation cotton, the open top of described casing is closed by the seal groove cap seal, it is characterized in that: described casing inner stacks is provided with two-layer at least heated barrier, and described bottom half is inverted trapezoidal structure, described inverted trapezoidal structure bottom is provided with heating tank, described heating tank is used for placing heating tube and collects black garlic solution, and the inclined-plane of described inverted trapezoidal structure is provided with water inlet, and described heating tank bottom is provided with discharge outlet.

2. black garlic heated sealant groove according to claim 1, it is characterized in that: described water inlet is provided with entering water electromagnetic valve, and described discharge outlet is provided with drain solenoid valve.

3. black garlic heated sealant groove according to claim 2, it is characterized in that: described heating tank is equipped with level sensor in heating tube upper horizontal position, described level sensor control entering water electromagnetic valve.

4. black garlic heated sealant groove according to claim 2 is characterized in that: described drain solenoid valve is by timer or manually control.

5. black garlic heated sealant groove according to claim 1, it is characterized in that: described casing open top is the wide-mouth structure, and described cabinet wall is bonded with rubber weather strip at the opening part lower limb with glue.

6. black garlic heated sealant groove according to claim 5 is characterized in that: the upper surface of described seal groove lid is coated with heat-preservation cotton, and seal groove covers the middle part, surface and is provided with a handle, and described seal groove lid side is ramp structure.