CN103169029B - Black garlic processing equipment - Google Patents

Black garlic processing equipment Download PDF

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Publication number
CN103169029B
CN103169029B CN201310102217.9A CN201310102217A CN103169029B CN 103169029 B CN103169029 B CN 103169029B CN 201310102217 A CN201310102217 A CN 201310102217A CN 103169029 B CN103169029 B CN 103169029B
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black garlic
process equipment
equipment according
casing
black
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CN201310102217.9A
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CN103169029A (en
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陈功
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Hebei University of Engineering
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Abstract

The invention discloses black garlic processing equipment, comprising an ultrasonic cleaning tank, a drying machine, a black garlic heating device and a black garlic solution evaporating tank, wherein the ultrasonic cleaning tank is used for cleaning the black garlic; the drying machine dries the cleaned black garlic; the black garlic heating device heats and ferments the black garlic and discharges the black garlic solution; and the black garlic solution evaporating tank evaporates and concentrates the black garlic solution. In the black garlic processing equipment disclosed by the invention, the ultrasonic cleaning tank and the drying machine are equipments which can be purchased in the market while the black garlic heating device and the black garlic solution evaporating tank can be fabricated by a simple method. Therefore, the black garlic processing equipment disclosed by the invention is simple in structure in general, easy to manufacture, low in cost and suitable for small-scale production.

Description

A kind of black garlic process equipment
Technical field
The present invention relates to a kind of black garlic process equipment.
Background technology
Black garlic is by Japanese, to be studied and find to belong to a kind of food more healthy than garlic in recent years, passes after China, is subject to compatriots' attention.Its nutritive value it is found that and is being familiar with, and compares directly to take garlic and have more the medical values such as antibacterial, anticancer.
Black garlic is after high temperature, high humidity environment fermentation, and its part is more easily absorbed by human body, is the ultimate food of health care.Owing to being rich in amino acid and garlic alkene and having ability and the effectively sterilization of activating cell, the black garlic solution that therefore black garlic is made, has not only retained the nutritional labeling of black garlic, and due in liquid state water-soluble, can more easily by human body, be absorbed.
Domestic research and development and the production that has had many enterprises to be engaged in this food at present, and had relevant patented technology.Publication number is that the Chinese invention patent of CN101518319 discloses a kind of black garlic and zymotechnique and installation for fermenting on September 2nd, 2009, installation for fermenting wherein heats, adds damp steam pipe arrangement by steam boiler, use complete wooden fermenting frame and container, complex structure, cost is higher, is unsuitable for the production of small-scale.
Summary of the invention
Technical problem to be solved by this invention is just to provide a kind of black garlic process equipment, simple in structure, with low cost, is suitable for the production of small-scale.
For solving the problems of the technologies described above, the present invention adopts following technical scheme: a kind of black garlic process equipment, it is characterized in that: comprise the ultrasonic cleaner that black garlic is cleaned, the drier that black garlic after cleaning is dried, adds hot fermentation and discharges the black garlic heater of black garlic solution and make the black garlic solution evaporator tank of black garlic solution evaporation and concentration black garlic, described black garlic heater comprises support and is fixed on the heated sealant groove on support, described support comprises the square framework being welded by angle iron and is arranged at the leg of four jiaos of square frameworks, a control lever is fixed in wherein one jiao of top of square framework, described control lever top is provided with electric appliance control box, described heated sealant groove comprises open-topped casing, box outer surface is coated with heat-preservation cotton, the open top of described casing is closed by seal groove cap seal, described casing inner stacks is provided with at least two-layer heated barrier, described bottom half is inverted trapezoidal structure, described inverted trapezoidal structure bottom is provided with heating tank, described heating tank is used for placing heating tube and collects black garlic solution, the inclined-plane of described inverted trapezoidal structure is provided with water inlet, described heating tank bottom is provided with discharge outlet.
As preferably, described water inlet is provided with entering water electromagnetic valve, and described discharge outlet is provided with drain solenoid valve, and described heating tank is provided with level sensor above heating tube, and described level sensor is controlled entering water electromagnetic valve.
As preferably, described casing open top is wide-mouth structure, and described cabinet wall is bonded with rubber weather strip at opening part lower limb with glue.
As preferably, the upper surface of described seal groove lid is coated with heat-preservation cotton, and seal groove lid upper surface middle part is provided with a handle, and described seal groove lid side is ramp structure.
As preferably, described heated barrier comprises the square stainless steel separator body that is provided with through hole, and described dividing plate body surrounding is welded with stainless steel tube.
As preferably, on described dividing plate body, the diameter of through hole is 4-8mm, and through-hole spacing is 5-20mm, and described stainless steel tube is rectangular tube, and four jiaos of described heated barrier bottoms arrange respectively a feet, and the height of described feet is 5cm.
As preferably, between described four legs, be welded with band iron and reinforce.
As preferably, described casing middle part is provided with temperature sensor, in described electric appliance control box, temperature controller is installed, and described temperature sensor is connected with temperature controller, and described temperature controller is connected with heating tube.
As preferably, described ultrasonic cleaner is of a size of long * wide * dark=120cm * 50cm * 50cm, the ultrasonic power of described ultrasonic cleaner coupling is 800W, hyperacoustic frequency is 28KHz.
Preferably, described black garlic solution evaporator tank comprises the square disk body of stainless steel, described disk body opening is wide-mouth shape, in described disk body, aluminum alloy heating plate is installed, described aluminum alloy heating plate is laid in disk body inside bottom surface or around the setting of disk body wall, described aluminum alloy heating plate is controlled by temperature controller.
In black garlic process equipment of the present invention, ultrasonic cleaner and drier are the equipment that can buy on market, and black garlic heater and black garlic solution evaporator tank can be made by simple method, thereby black garlic process equipment of the present invention is simple in structure in general, easily manufacture, with low cost, be suitable for the production of small-scale.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the invention will be further described:
Fig. 1 is black garlic heated sealant groove structure chart;
Fig. 2 is seal groove lid structure chart;
Fig. 3 is heated barrier structure chart (bottom);
Fig. 4 is heated barrier structure chart (at the middle and upper levels);
Fig. 5 is black garlic solution evaporator tank structure chart;
Fig. 6 is the rack assumption diagram of black garlic heater.
The specific embodiment
Fig. 1 to Fig. 6 shows black garlic process equipment of the present invention, it comprises the ultrasonic cleaner that black garlic is cleaned, the drier that black garlic after cleaning is dried, adds hot fermentation and discharges the black garlic heater of black garlic solution and make the black garlic solution evaporator tank 3 of black garlic solution evaporation and concentration black garlic.
Wherein, described ultrasonic cleaner (embodiment) is of a size of length * wide * dark=120cm * 50cm * 50cm, and the ultrasonic power of described ultrasonic cleaner coupling is 800W, and hyperacoustic frequency is 28KHz.
The black garlic of processing is needed to advanced row filter, and diameter be take 5-7cm as good, and garlic epidermis need compact, and breakage is less.
Garlic should adopt ultrasonic pure water to clean before sending into black garlic heater, ultrasonic cleaner adopts the frequency of 28KHz just passable, ultrasonic intensity adopts the ultrasonic wave of certain power to clean according to rinse bath size, garlic is positioned in the cleaning basket mating with rinse bath size, clean basket two ends and have support, directly do not contact with bottom ultrasonic wave shake plate, be generally garlic and submerge rinse bath liquid level below, trough inner water stream adopts overflow mode, uninterrupted is according to rinse bath size and clean the adjustment of garlic quantity, scavenging period can be controlled at 2 ?about 10 minutes.
Ultrasonic power mates according to rinse bath size, in the present embodiment, adopt long * wide * be 120 * 50 * 50(cm deeply) rinse bath, the ultrasonic wave of coupling 800W power.Excusing from death ripple cleans and adopts overflow mode to clean, and overflow is set as 200 ± 50ml/min.
The present invention adopts food stage drier to dry, and employing diameter is the drier of 1 meter, and speed setting is 300-800 rev/min, and time general control, at 3-10 minute, is as the criterion to dry, and the present embodiment adopts 400 revs/min, and the drying time is set 5 minutes.
Described black garlic heater comprises support 2 and is fixed on the heated sealant groove 1 on support.
Specifically as shown in Figure 6, described support 2 comprises the square framework 20 being welded by angle iron and is arranged at the leg 21 of four jiaos of square frameworks, and a control lever 23 is fixed in wherein one jiao of top of square framework, and described control lever top is provided with electric appliance control box 24.Between described four legs 21, being welded with band iron 22 reinforces.
Support 2 adopts heat-preservation cotton to isolate with the contact site of heated sealant groove 1; the interior installation earth leakage protective of electric control box 24, the sky of top of the trellis opened, timer and solid-state relay, erecting of panel power knob switch and the programmable temperature controller of electric control box.
Specifically as shown in Figure 1, described heated sealant groove 1 comprises open-topped casing 10, box outer surface is coated with heat-preservation cotton, the open top of described casing is by 11 sealings of seal groove lid, described casing inner stacks is provided with at least two-layer heated barrier 12, described bottom half is inverted trapezoidal structure 106, described inverted trapezoidal structure bottom is provided with heating tank 107, described heating tank is used for placing heating tube 105 and collects black garlic solution, the inclined-plane of described inverted trapezoidal structure is provided with water inlet 108, and described heating tank bottom is provided with discharge outlet 109.Described water inlet 108 is provided with entering water electromagnetic valve 1012, and described discharge outlet 109 is provided with drain solenoid valve 1011, and described heating tank 107 is provided with level sensor 104 above heating tube 105, and described level sensor is controlled entering water electromagnetic valve 1012.Described casing open top is wide-mouth structure 101, and described cabinet wall is bonded with rubber weather strip 102 at opening part lower limb with glue.Described casing middle part is provided with temperature sensor 103, in described electric appliance control box, temperature controller is installed, and described temperature sensor is connected with temperature controller, and described temperature controller is connected with heating tube.
Wherein, the inverted trapezoidal structure of bottom half can conveniently be collected black garlic liquid, reduces pure water use amount, and the width of heating tank and the degree of depth can just be placed heating tube.And temperature sensor 103 installation positions can in casing middle part surrounding, the detection range of temperature sensor contains 0~100 ℃, for the temperature in monitoring box body, temperature sensor can unsettledly be hung in casing, and the high-temperature plastic water-stops such as glass cement are used in temperature sensor perforate.Temperature sensor volume can not be excessive, and suggestion adopts the temperature sensor of Cu50 or Pt100.Heating tube determine according to casing size, and the present embodiment adopts 2KW power heating pipe, and heating tube material is used stainless steel, heating tube can be according to the actual requirements at heating tank two ends or side installation.
Embodiment middle water level sensor 104 adopts small-sized floating ball sensor LF20A, by level sensor, controls entering water electromagnetic valve 1012, prevents heating tube dry combustion method.
Water inlet 108 use stainless steel waterpipes are connected with pure water feed pipe, and water inlet water inlet is controlled by entering water electromagnetic valve, and when in casing, water level is lower than small-sized floating ball sensor position, the A.C. contactor that sensor is controlled is closed, opens solenoid valve, and water inlet starts moisturizing.
Cleaning fluid when discharge outlet 109 is cleaned for discharging black garlic solution and casing, discharge outlet soldering stainless steel drainpipe, drainpipe directly enters black garlic solution in black garlic solution evaporator tank 3, draining is controlled and is adopted drain solenoid valve 1011 to control, and drain solenoid valve is controlled by the timer in electric appliance control box and switch.
Black garlic solution is discharged by heated sealed trench bottom discharge outlet, efflux time is by Timer Controlling, timer setting-up time is to discharge once for 6-8 days, each drain time is determined according to the size of heated sealant groove, in the present embodiment, it is 8 days that timer is set drain time for the first time, and drain time is 6 days for the second time, and after last black garlic completes, discharge once.
Specifically as shown in Figure 2, the upper surface of described seal groove lid 11 is coated with heat-preservation cotton, and seal groove lid upper surface middle part is provided with a handle 110, and described seal groove lid side is ramp structure 111.
The wide-mouth structure 101 at casing top can be covered 11 ramp structure 111 with seal groove and coordinate, and seal groove covers 11 mid portions and sinks in casing, and the water recovery Cheng Shuihou water conservancy diversion evaporating in the time of can be by high temperature returns in casing.On Box Cover, after seal groove lid 11, because cabinet wall is bonded with rubber weather strip 102 at opening part lower limb with glue, seal groove lid 11 makes casing form a seal cavity, prevents steam flight.
Casing and seal groove cover and are coated with the heat-preservation cotton that 2-3cm is thick, and the temperature resistant capability of heat-preservation cotton must be more than 90 ℃, and it is 95 ℃ that the present embodiment adopts the cotton temperature resistant capability of plastic, thermal-insulation.
Specifically as shown in Figure 3 and Figure 4, described heated barrier 12 comprises the square stainless steel separator body 120 that is provided with through hole 121, and described dividing plate body surrounding is welded with stainless steel tube 122.On described dividing plate body, the diameter of through hole 121 is 4-8mm, and through-hole spacing is 5-20mm, can smoothly extraction be had the distilled water of black garlic nutriment to flow in the heating tank of bottom half.Described stainless steel tube 122 is rectangular tube, and four jiaos of described heated barrier bottoms arrange respectively a feet 123, and the height of described feet is 5cm.
12 pairs of garlics of the stainless heated barrier of the interior employing of casing 10 isolate, deliquescing while preventing garlic because of excess moisture, and between garlic, extruding causes distortion.The bottom dividing plate of heated barrier 12 is from dividing plate is slightly different at the middle and upper levels, and dividing plate is than many four feets of bottom dividing plate (shown in Fig. 4) at the middle and upper levels, and feet height is that 5cm(garlic is highly generally 5cm).Dividing plate body surrounding adopts flanging or directly uses stainless steel tube (comprising four directions pipe and pipe) to reinforce, and in the middle of dividing plate body, punches, and for collecting black garlic liquid and steam, passes through.
Garlic is successively placed in heated barrier 12 after cleaning, drying, and the suggestion of heated barrier quantity is no more than 5 layers, puts into pure water, height of water level is no more than bottom heated barrier, put into heated barrier on pure water bonnet, press opening switch, by programmable temperature controller, carry out temperature control.
Temperature controller is controlled casing internal temperature experiences with the next stage black garlic fermentation:
First stage room temperature was heated to 60-80 ℃ through 4 hours, second stage was 60-80 ℃ of constant temperature 3-6 days, and the phase III was warmed up to 75-90 ℃ through 1 hour, and fourth stage is 75-90 ℃ of constant temperature 10-15 days, five-stage cooled to 60 ℃ through 2-8 hour, and the 6th stage was 60 ℃ of constant temperature 1-2 days.After programmable temperature controller enters hold state, black garlic manufacture finishes.
Specifically as shown in Figure 5, described black garlic solution evaporator tank 3 comprises the square disk body 31 of stainless steel, described disk body opening is wide-mouth shape, aluminum alloy heating plate 30 is installed in described disk body, described aluminum alloy heating plate is laid in disk body inside bottom surface or around the setting of disk body wall, described aluminum alloy heating plate is controlled by temperature controller.
Evaporator tank adopts stainless steel to build, and adopts wide-mouth trough pattern, is flat-bottom slot, can adopt in bottom cast aluminium heating plate isolation heating mode, accelerates moisture evaporation, and the short time concentrates black garlic liquid, and black garlic liquid concentration is carried out micro-judgment as required.
The black garlic solution that stainless steel heated sealant groove gives off is directly discharged into evaporator tank, and heating plate is controlled by temperature controller, directly constant temperature to 70 ?90 ℃ just passable.Black garlic liquid concentrating degree is determined by purposes.

Claims (10)

1. a black garlic process equipment, it is characterized in that: comprise the ultrasonic cleaner that black garlic is cleaned, the drier that black garlic after cleaning is dried, adds hot fermentation and discharges the black garlic heater of black garlic solution and make the black garlic solution evaporator tank (3) of black garlic solution evaporation and concentration black garlic, described black garlic heater comprises support (2) and is fixed on the heated sealant groove (1) on support, described support (2) comprises the square framework (20) being welded by angle iron and the leg (21) that is arranged at four jiaos of square frameworks, a control lever (23) is fixed in wherein one jiao of top of square framework, described control lever top is provided with electric appliance control box (24), described heated sealant groove (1) comprises open-topped casing (10), box outer surface is coated with heat-preservation cotton, the open top of described casing is by seal groove lid (11) sealing, described casing inner stacks is provided with at least two-layer heated barrier (12), described bottom half is inverted trapezoidal structure (106), described inverted trapezoidal structure bottom is provided with heating tank (107), described heating tank is used for placing heating tube (105) and collects black garlic solution, the inclined-plane of described inverted trapezoidal structure is provided with water inlet (108), described heating tank bottom is provided with discharge outlet (109).
2. black garlic process equipment according to claim 1, it is characterized in that: described water inlet (108) is provided with entering water electromagnetic valve (1012), described discharge outlet (109) is provided with drain solenoid valve (1011), described heating tank (107) is provided with level sensor (104) in heating tube (105) top, and described level sensor is controlled entering water electromagnetic valve (1012).
3. black garlic process equipment according to claim 1, is characterized in that: described casing open top is wide-mouth structure (101), and described cabinet wall is bonded with rubber weather strip (102) at opening part lower limb with glue.
4. black garlic process equipment according to claim 1, is characterized in that: the upper surface of described seal groove lid (11) is coated with heat-preservation cotton, and seal groove lid upper surface middle part is provided with a handle (110), and described seal groove lid side is ramp structure (111).
5. according to the black garlic process equipment described in claim 1 to 4 any one, it is characterized in that: described heated barrier (12) comprises the square stainless steel separator body (120) that is provided with through hole (121), described dividing plate body surrounding is welded with stainless steel tube (122).
6. black garlic process equipment according to claim 5, it is characterized in that: on described dividing plate body, the diameter of through hole (121) is 4-8mm, through-hole spacing is 5-20mm, described stainless steel tube (122) is rectangular tube, bottom described heated barrier, four jiaos arrange respectively a feet (123), and the height of described feet is 5cm.
7. black garlic process equipment according to claim 5, is characterized in that: between described four legs (21), be welded with band iron (22) and reinforce.
8. black garlic process equipment according to claim 5, it is characterized in that: described casing middle part is provided with temperature sensor (103), in described electric appliance control box, temperature controller is installed, described temperature sensor is connected with temperature controller, and described temperature controller is connected with heating tube.
9. black garlic process equipment according to claim 1, is characterized in that: described ultrasonic cleaner is of a size of long * wide * dark=120cm * 50cm * 50cm, and the ultrasonic power of described ultrasonic cleaner coupling is 800W, and hyperacoustic frequency is 28KHz.
10. black garlic process equipment according to claim 1, it is characterized in that: described black garlic solution evaporator tank (3) comprises the square disk body (31) of stainless steel, described disk body opening is wide-mouth shape, aluminum alloy heating plate (30) is installed in described disk body, described aluminum alloy heating plate is laid in disk body inside bottom surface or around the setting of disk body wall, described aluminum alloy heating plate is controlled by temperature controller.
CN201310102217.9A 2013-03-27 2013-03-27 Black garlic processing equipment Expired - Fee Related CN103169029B (en)

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Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN87206412U (en) * 1987-04-18 1988-02-17 河北工学院 "l"type evaporator
KR100801422B1 (en) * 2007-06-07 2008-02-05 김창겸 Black Garlic Maker
CN201164740Y (en) * 2008-02-22 2008-12-17 李春崇 Horizontal type horizontal-tube multiple-layer immerged evaporator
KR100984471B1 (en) * 2008-03-09 2010-10-05 서희동 A method to make black garlic using deep-ocean water and garlic
TW200939967A (en) * 2008-03-17 2009-10-01 Shui-Long Hsu A process of black garlic
KR100929342B1 (en) * 2009-07-20 2009-12-03 (주)미가락 A device for manufacturing aged garlic
KR20110023200A (en) * 2009-08-31 2011-03-08 경남도립남해대학 산학협력단 Black garlic manufacturing system
CN102233192A (en) * 2010-04-27 2011-11-09 张亚宇 Evaporator with lower heater
CN201791386U (en) * 2010-09-08 2011-04-13 郑州拓洋生物工程有限公司 Horizontal evaporator
CN203105545U (en) * 2013-03-27 2013-08-07 陈功 Black garlic processing equipment

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Owner name: HEBEI UNIVERSITY OF ENGINEERING

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Effective date: 20150423

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Free format text: CORRECT: ADDRESS; FROM: 313100 HUZHOU, ZHEJIANG PROVINCE TO: 056038 HANDAN, HEBEI PROVINCE

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Address after: 056038 Guangming South Street, Hebei, Handan, No. 199

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CF01 Termination of patent right due to non-payment of annual fee